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Vancare P-600 Technical Manual

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P-600 Technical Manual

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Summary of Contents for Vancare P-600

  • Page 1 Manufactured for: P-600 Technical Manual...

  • Page 2: Table Of Contents

    Finding the Problem – Before Getting Inside Pneumatic Systems Electrical Systems Mechanical Systems Basic Instruction Sheets B1 - Getting Access to the P-600 Pneumatic Instruction Sheets P1 - Replace Airline Tubing P2 - Replace Grommet P3 - Faulty Main PCB Air Switches...

  • Page 3: Symptoms And Problems

    SYMPTOMS AND PROBLEMS Finding the Problem – Before Getting Inside Please note that the majority of technical problems that can occur with the P-600 occur with external system components. The following are the key components to check before removing any lift cover: •...

  • Page 4: Pneumatic Systems

    • Air tubes are fragile. In detaching and re-attaching air tubes, do not press on the air tubes with fingernails and be careful not to pierce the tubes with the connector pins. If NO air leak is found then proceed to check the electrical system. P-600 Technical Manual REV: 101316 Page 4...

  • Page 5: Electrical Systems

    Secondly, it is important to check all wire harnesses for cuts and/or exposed wires. If this is found, the wire harness must be replaced. The P-600 main board The white power plug, second from left, connects the batteries to the circuit board. The circuit board is connected to the main motor via the white plug on the right most side of the board.
  • Page 6 Electrical Systems Limit Down Battery Switch Motor Display Membrane Charger Front side of the PCB Back side of the PCB P-600 Technical Manual REV: 101316 Page 6...
  • Page 7 /or personal injury. If the problem persists after testing, replace the circuit board. If the problem still persists contact your local Vancare distributor. • The other likely cause of failure is a circuit board failure that is not readily visible. To confirm, connect the non-functioning lift to a board from service parts or from another lift.

  • Page 8: Mechanical Systems

    (which activates the switch) such that activation takes place when a double thickness of strap is forced between moving rollers inside the tape switch assembly. Make sure that nothing is stuck or jammed in the assembly. P-600 Technical Manual REV: 101316 Page 8...
  • Page 9 The motor will need to be replaced. Mechanical Systems The charger system does not work The P-600 lift charger system has three components: a charger, wiring harness and circuit board. • Check that power is coming into the charger: the indicator light on the charger should be green when the lift is not parked in the charging station.

  • Page 10: B1 - Getting Access To The P-600

    P-600 Technical Manual REV: 101316 Page 10...
  • Page 11 Separate the second cover Disconnect the charger harness Disconnect the LED harness Disconnect the membrane harness Disconnect the airlines Disassembled covers P-600 Technical Manual REV: 101316 Page 11...

  • Page 12: P1 - Replace Airline Tubing

    P-600 Technical Manual REV: 101316 Page 12...

  • Page 13: P2 - Replace Grommet

    P-600 Technical Manual REV: 101316 Page 13...

  • Page 14: P3 - Faulty Main Pcb Air Switches

    Check by performing the air leak test with the hand control buttons. If there is an air leak, tighten all air tubes and recheck. Air Switches P-600 Technical Manual REV: 101316 Page 14...

  • Page 15: Electrical Instruction Sheets

    8. Connect the SEPARATE BLACK wire across the inside RED and BLACK battery terminals. Reconnect the (+) and (-) wire harness wires to the matching terminals on the batteries. P-600 Technical Manual REV: 101316 Page 15...

  • Page 16: E2 - Replace Main Pcb (Printed Circuit Board)

    Remove the mounting screws (M3 x 8mm hex socket cap screw) using a 3mm allen key. Carefully remount the PCB and tighten screws. Do not over-tighten screws. Attach all wire harnesses and reconnect the battery wire. Test lift unit. P-600 Technical Manual REV: 101316 Page 16...

  • Page 17: E3 - Adjust/Replace Up/Down Microswitch Assembly

    Have the strap extended out about 1’ & remove the lift covers as per section B1, Getting Access to the P-600. Remove the PCB as per section E2. Use a 4mm Allen Key to remove the two M4X10 screws on the front and back of the gearbox.
  • Page 18 12. Use a Phillips screwdriver to remove both microswitches and replace the whole microswitch wire harness. 13. Reassemble lift and test. Remove the screws from the front and back of the gearbox Remove the motor/gearbox assembly Remove the hook bracket assembly P-600 Technical Manual REV: 101316 Page 18...

  • Page 19: E4 - Replacing Lcd, Charger Port Or Emergency Shut Off Switch

    2. Replace the afftected LCD or Charger port with a new component as required. 3. To remove the emergency shut off switch, press on the sides of the shut off switch and push it through the opening in the side cover. P-600 Technical Manual REV: 101316 Page 19...

  • Page 20: Mechanical Instruction Sheets

    Remove the lift cover per section B1, Getting Access to the P-600. Also, remove the battery & its brackets (nearest to the strap pin) as per section E1, and remove the PCBs as per section E2.
  • Page 21 Operate the lift in the UP direction and the strap should start to wind into the gearbox. 10. Reassemble lift and test. Remove C-clip Push strap pin out Insert the new strap through the middle cover in the lift P-600 Technical Manual REV: 101316 Page 21...

  • Page 22: Tool List

    Phillips Screwdriver - small g) Cutting Pliers c) Robertson Screwdriver - medium h) Circlip Pliers d) 3mm, 4mm, 5mm & 6mmAllen key i) Ratchet Wrench with 5/16” Socket & e) box cutting knife Extension P-600 Technical Manual REV: 101316 Page 22...

  • Page 23: Main Pcb (Printed Circuit Board) Schematic Diagram

    P-600 Technical Manual REV: 101316 Page 23...

  • Page 24: Service Parts List

    Service Parts List (P-600) P-600 Technical Manual REV: 101316 Page 24...
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  • Page 33 General Inspection and Preventative Maintenance for Ceiling Lift & Track products Below is a non-inclusive list of services Vancare will provide during their visit(s):  Visual Inspection 1x yearly (Ceiling Lift & Track products): - The lift lifting tape shows no signs of fraying or breaking along its entire length.
  • Page 34 Use hand control to enter program mode. Log # of lifts in PM Reset upper right corner on this sheet. Reset the PM Counter. Vancare, Inc.: Print Sign Date Customer: Print Sign Date P-600 Technical Manual REV: 101316 Page 34...
  • Page 35 Place a PM sticker on to the track. Stick should include date PM Sticker of PM, inspectors initials, and the upcoming PM date Vancare, Inc.: Print Sign Date Customer: Print Sign Date P-600 Technical Manual REV: 101316 Page 35...
  • Page 36 Final Checklist and Inspection Commissioning Cover Sheet Client Name: Client Address: Order Number: Number of Pages Including Cover Sheet: Date: Client Signature: The above signed acknowledges the receipt of the completed Certified Inspection Information attached herein. P-600 Technical Manual REV: 101316 Page 36...

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