Linhai LANDFORCE 650 Owner's/Operator's Manual
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Linhai LANDFORCE 650 Owner's/Operator's Manual

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WARNING：
Read this Manual,
and any
Supplements
Carefully
Before Operating
OWNER'S/OPERATOR'S
Vehicle.
MANUAL
Assembly
24.2
Operation
Maintenance
THIS VEHICLE IS
NOT DESIGENED
FOR USE ON
RENTAL TRACKS
OR RACING
LANDFORCE 650
BEFORE OPERATING THIS VEHICLE, THE OWNER AND EACH OPERATOR
MUST HAVE READ AND HAVE AN UNDERSTANDING OF ALL THE
INSTRUCTIONS FOR PROPER ASSEMBLY AND SAFE OPERATION, AS
WELL AS THE INSTRUCTIONS CONCERNING THE ENGINE AND ALL OTHER
PORTIONS OF THE VEHICLE.

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  • Page 1 NOT DESIGENED FOR USE ON RENTAL TRACKS OR RACING LANDFORCE 650 BEFORE OPERATING THIS VEHICLE, THE OWNER AND EACH OPERATOR MUST HAVE READ AND HAVE AN UNDERSTANDING OF ALL THE INSTRUCTIONS FOR PROPER ASSEMBLY AND SAFE OPERATION, AS WELL AS THE INSTRUCTIONS CONCERNING THE ENGINE AND ALL OTHER...
  • Page 2 NOTE: A storage area/toolbox has been provided on the ATV for storage of this manual, and addendums. Please keep this manual and addendums in the glove compartment so that it can be found easily and referenced when needed. WARNING The engine exhaust from this product contains chemicals known, in certain quantities, to cause cancer, birth defects or other reproductive harm.

  • Page 3: Table Of Contents

    CONTENTS 1. INTRODUCTION · · · · · · · · · · · · · · · · · · · · · · · · · · · · · 1.1 2. UNDERSTANDING WARNING · · · · · · · · · · · · · · · · · 2.1 3.
  • Page 4 OWNER’S/OPERATOR’S MANUAL 24.1...

  • Page 5: Introduction

    OWNER’S/OPERATOR’S MANUAL 24.2 1. INTRODUCTION Introduction Congratulations on the purchase of your ALL Terrain Vehicle (ATV). We take pride in offering you this product engineered and manufactured to the highest performance and quality standards. We are sure that you will enjoy superior levels of performance, reliability, riding comfort, and safety.
  • Page 6 OWNER’S/OPERATOR’S MANUAL 24.2 1. INTRODUCTION Practice Responsible ATV Riding Make sure that you understand and follow all local, state/province, and federal/national riding laws and requirements. Remember……Respect your vehicle, respect the environment and respect the property of others. You are responsible for your safety and the safety of others around you when you ride! AN ATV CAN BE HAZARDOUS TO OPERATE.
  • Page 7 OWNER’S/OPERATOR’S MANUAL 24.2 1. INTRODUCTION maintenance procedures and schedules described in this manual.  Always keep both hands on the handlebars and both feet on the footrests of the ATV during operation.  Always go slowly and be extra careful when operating on unfamiliar terrain.
  • Page 8 OWNER’S/OPERATOR’S MANUAL 24.2 1. INTRODUCTION fallen trees. Always follow proper procedures when operating over obstacles as described in this manual.  Always be careful of skidding of sliding. On slippery surfaces, such as ice, go slowly and be very cautious in order to reduce the chance of skidding or sliding out of control.

  • Page 9: Understanding Warning

    OWNER’S/OPERATOR’S MANUAL 24.2 2. UNDERSTANDING WARNINGS ATTENTION: This VEHICLE is not a toy. This VEHICLE is ONLY for the rider who is 16 years old or more. BERORE OPERATION, PARENT AND CHILD MUST READ AND UNDERSTAND WARNINGS AND OWNER’S MANUAL. KNOW YOUR VEHICLE BEFORE YOU BEGING RIDING! Read this manual thoroughly referring to the various areas which are being discussed on your machine.
  • Page 10 OWNER’S/OPERATOR’S MANUAL 24.2 2. UNDERSTANDING WARNINGS SAFETY ALERT WARNINGS identify special instructions or procedures which, if not correctly followed, could result in personal injury, or loss of life. Read all WARNINGS in this manual carefully. Follow their instructions to remain safe. The following precautionary signal words are used throughout this manual to convey the following messages: This is the safety alert symbol.

  • Page 11: Safety Warning

    OWNER’S/OPERATOR’S MANUAL 24.2 3. SAFETY WARNING Safety Decals and Locations Warning decals have been placed on the ATV for your protection. Read and follow the instructions on each decal carefully. If a decal becomes illegible or comes off, contact your dealer to purchase a replacement. 1.
  • Page 12 OWNER’S/OPERATOR’S MANUAL 24.2 3. SAFETY WARNING 2. When the vehicle is equipped with optional plastic shelves. NOTE： Warning decals have been placed on the vehicle for your protection. Read and follow the instructions on each decal carefully. In the event any decal becomes illegible or comes off, contact your dealer for a replacement.
  • Page 13 OWNER’S/OPERATOR’S MANUAL 24.2 3. SAFETY WARNING 3- 3...
  • Page 14 OWNER’S/OPERATOR’S MANUAL 24.2 3. SAFETY WARNING 3- 4...
  • Page 15 OWNER’S/OPERATOR’S MANUAL 24.2 3. SAFETY WARNING 3- 5...
  • Page 16 OWNER’S/OPERATOR’S MANUAL 24.2 3. SAFETY WARNING 3- 6...
  • Page 17 OWNER’S/OPERATOR’S MANUAL 24.2 3. SAFETY WARNING 3- 7...
  • Page 18 OWNER’S/OPERATOR’S MANUAL 24.2 3. SAFETY WARNING 3- 8...
  • Page 19 OWNER’S/OPERATOR’S MANUAL 24.2 3. SAFETY WARNING 3- 9...
  • Page 20 OWNER’S/OPERATOR’S MANUAL 24.2 3. SAFETY WARNING 3- 10...

  • Page 21: Daily Pre-Ride Inspection

    OWNER’S/OPERATOR’S MANUAL 24.2 4. DAILY PRE-RIDE INSPECTION WARNING You must inspect your ATV each time before riding to ensure it is in proper working order. If proper inspection is not done, severe injury or death could result. Use the following checklist to verify your machine is in proper working order each time you ride.

  • Page 22: Operation Warning

    OWNER’S/OPERATOR’S MANUAL 24.2 5. OPERATION WARNINGS Get on and leaver ATV Get on Get on the ATV through left or right by steps. Leave Check that the surroundings are in safe condition and then slowly park the ATV. Stop the engine (Key off) and shift the transmisssion to the parking position.
  • Page 23 OWNER’S/OPERATOR’S MANUAL 24.2 5. OPERATION WARNINGS Operating without eye protection can result in an accident and increases your chances of a severe injury in the event of an accident. HOW TO AVOID THE HAZARD Always wear an approved helmet which fits properly. You should also wear: eye protection (goggles or face shield);...
  • Page 24 OWNER’S/OPERATOR’S MANUAL 24.2 5. OPERATION WARNINGS WARNING POTENTIAL HAZARD Attempting wheelies, jumps and other stunts. WHAT CAN HAPPERN Increases the chance of an accident, including an overturn. HOW TO AVOID THE HAZARD Never attempt stunts, such as wheelies or jumps.
  • Page 25 OWNER’S/OPERATOR’S MANUAL 24.2 5. OPERATION WARNINGS WARNING POTENTIAL HAZARD Failure to inspect the ATV before operating. WHAT CAN HAPPERN Increases the possibility of an accident or equipment damage. HOW TO AVOID THE HAZARD Always inspect your ATV each time you use it to make sure the ATV is in safe operating condition.
  • Page 26 OWNER’S/OPERATOR’S MANUAL 24.2 5. OPERATION WARNINGS WARNING POTENTIAL HAZARD Failure to use extra care when operating this ATV on unfamiliar terrain. WHAT CAN HAPPERN You can come upon hidden rocks, bumps, or holes, without enough time to react. Could result in the ATV overturning or going out of control. HOW TO AVOID THE HAZARD Go slowly and be extra careful when operating on unfamiliar terrain.
  • Page 27 OWNER’S/OPERATOR’S MANUAL 24.2 5. OPERATION WARNINGS WHAT CAN HAPPERN Could cause loss of traction or vehicle control, which could result in an accident, including an overturn. HOW TO AVOID THE HAZARD Do not operate on excessively rough, slippery or loose terrain until you have learned and practiced the skills necessary to control the ATV on such terrain.
  • Page 28 OWNER’S/OPERATOR’S MANUAL 24.2 5. OPERATION WARNINGS WARNING POTENTIAL HAZARD Operating on excessively steep hills. WHAT CAN HAPPERN The vehicle can overturn more easily on extremely steep hills than on level surfaces or small hills. HOW TO AVOID THE HAZARD Never operate the ATV on hills too steep for the ATV or for your abilities. Practice on smaller hills before attempting large hills.
  • Page 29 OWNER’S/OPERATOR’S MANUAL 24.2 5. OPERATION WARNINGS Never attempt to turn the ATV around on any hill until you have mastered the turning technique as described in the Owner’s Manual on level ground. Be very careful then turning on any hill. Avoid crossing the side of a steep hill if possible.
  • Page 30 OWNER’S/OPERATOR’S MANUAL 24.2 5. OPERATION WARNINGS If you begin rolling backwards: Keep weight uphill; never apply engine power. Never apply the rear brake while rolling backwards. Apply the front brake gradually. When fully stopped, apply rear brake as well, and then lock parking brake.
  • Page 31 OWNER’S/OPERATOR’S MANUAL 24.2 5. OPERATION WARNINGS WARNING POTENTIAL HAZARD Operating this ATV through deep or fast flowing water. WHAT CAN HAPPERN Tires may float, causing loss of traction and loss of control, which could lead to an accident. HOW TO AVOID THE HAZARD Never operating the ATV through water which exceeds the recommended maximum depth in this manual.
  • Page 32 OWNER’S/OPERATOR’S MANUAL 24.2 5. OPERATION WARNINGS cause changes in handling which in some situations could lead to an accident. HOW TO AVOID THE HAZARD Never modify this ATV through improper installation or use of accessories. All parts and accessories added to this vehicle should be genuine or equivalent components designed for use on this ATV;...
  • Page 33 OWNER’S/OPERATOR’S MANUAL 24.2 5. OPERATION WARNINGS WARNING Safe operation of this ride active vehicle requires good judgment and physical skills. Persons with cognitive or physical disabilities who operate this vehicle have an increased risk of overturns and loss of control which could result in severe injury or death. WARNING Keep combustible materials away from exhaust system.
  • Page 34 OWNER’S/OPERATOR’S MANUAL 24.2 5. OPERATION WARNINGS DRIVING THROUGH WATER NOTICE Major engine damage can result if the vehicle is not thoroughly inspected after operation in water. Perform the services outlined in the Maintenance chapter. The following areas need special attention: engine oil, transmission oil, demand drive fluid and all grease fittings.
  • Page 35 OWNER’S/OPERATOR’S MANUAL 24.2 5. OPERATION WARNINGS ● Balance your weight carefully.Avoid sudden movements. Maintain a steady rate of speed. Do not make sudden turns or stops. Do not make sudden throttle changes. 5-14...
  • Page 36 OWNER’S/OPERATOR’S MANUAL 24.2 5. OPERATION WARNINGS WARNING HITCH FRONT REAR Cautions when installing the implement or dragging the ATV 1. When installing the dragging implement trailer, the engine should stop and the ATV should park at the safety position. Please read implement’s or trailer’s installing instructions, signs and operating manuals carefully before changing.

  • Page 37: Jacking Points

    OWNER’S/OPERATOR’S MANUAL 24.2 5. OPERATION WARNINGS WARNING JACKING POINTS The position with this indication is recommended jacking points. 5-16...

  • Page 38: And Engine Serial Number

    OWNER’S/OPERATOR’S MANUAL 24.2 6. V.I.N. AND ENGINE SERIAL NUMBER ① 6- 1...
  • Page 39 OWNER’S/OPERATOR’S MANUAL 24.2 6. V.I.N. AND ENGINE SERIAL NUMBER Record these numbers from your ATV in the spaces provided. Frame VIN (Right side of front vertical beam of the frame 2. Engine Serial Number (Left side of engine crankcase) The vehicle frame and engine serial numbers are important for model identification when registering your vehicle, obtaining insurance or whenever replacement parts are required.

  • Page 40: Control And Parts Functions

    OWNER’S/OPERATOR’S MANUAL 24.2 7. CONTROL AND PARTS FUNCTIONS ELECTRICAL SWITCHES 1. Left Hand Controls 3. Main Switch 2. Instrument Cluster 4. 2WD / 4WD System Switch and Throttle Lever 7- 1...

  • Page 41: Left Hand Controls

    OWNER’S/OPERATOR’S MANUAL 24.2 7. CONTROL AND PARTS FUNCTIONS Left Hand Controls 1.Override Button The engine is normally limited when operating in 4WD-LOCK. If conditions require more engine power in 4WD-LOCK: ·Release the throttle, then press and hold the override button 1 to cancel the speed limiting function.
  • Page 42 OWNER’S/OPERATOR’S MANUAL 24.2 7. CONTROL AND PARTS FUNCTIONS 2. Headlight Switch The headlight switch consists of 4 positions: : When the switch is at this position, Hi beam, front position light, tail light, and license plate light are on. : When the switch is at this position, Lo beam, front position light, tail light, and license plate light are on.
  • Page 43 OWNER’S/OPERATOR’S MANUAL 24.2 7. CONTROL AND PARTS FUNCTIONS 6. Mode Button When the button is pressed, it will hold in or release out and a mode shift will be completed: The following modes display on the dashboard, depending on the mode button position: When the button is pressed and released out, the vehicle is in ‘WORK’...

  • Page 44: Instrument Cluster

    OWNER’S/OPERATOR’S MANUAL 24.2 7. CONTROL AND PARTS FUNCTIONS Instrument Cluster Neutral indicator(green) Telephone call indicator Turn left indicator light(green) Turn right indicator light(green) Engine mode Parking brake indicator(red) Gear position indicator MIL indicator(yellow) Clock SEL - mode select button Drive mode ADJ - mode adjust button Brake fault warning indicator(red) Speedometer...
  • Page 45 OWNER’S/OPERATOR’S MANUAL 24.2 7. CONTROL AND PARTS FUNCTIONS 3.Engine mode When the MODE button is pressed, The instrument will display "WORK" or "NORMAL". 4.Gear position indicator Displays the current gear position:L、H、N、R、P. 5.Clock Displays the current time. This dashboard section can be adjusted by using the “ADJ”...
  • Page 46 OWNER’S/OPERATOR’S MANUAL 24.2 7. CONTROL AND PARTS FUNCTIONS 12.Engine RPM meter Indicate the engine current RPM. 13.Bluetooth indicator This vehicle is equipped with bluetooth function for display calls from a mobile phone .The bluetooth icon will not light when it is not paired and connected to a phone.
  • Page 47 OWNER’S/OPERATOR’S MANUAL 24.2 7. CONTROL AND PARTS FUNCTIONS WARNING When open the key but not start the engine, the MIL Indicator will on. After the engine starting the MIL Indicator will turn off. If the following two conditions are found please consult an authorized ATV dealer and repair it immediately to avoid the vehicle damaged.
  • Page 48 OWNER’S/OPERATOR’S MANUAL 24.2 7. CONTROL AND PARTS FUNCTIONS 23.Fuel level (yellow) Displays the fuel level in the fuel tank. 24.ODO/trip Default display is total mileage the vehicle has traveled. Press “SEL” button to toggle to TRIP meter, engine hour, and battery voltage. When the engine malfunctions, the rider information center will immediately display the EFI fault code and flashing.

  • Page 49: Main Switch

    OWNER’S/OPERATOR’S MANUAL 24.2 7. CONTROL AND PARTS FUNCTIONS MAIN SWITCH WARNING Do not attach a large key fob or key ring to the main switch.It may contact the turning handlebar, causing an interruption to the electrical system and an unexpected engine shut-down during operation.This could result in serious injury or death.
  • Page 50 OWNER’S/OPERATOR’S MANUAL 24.2 7. CONTROL AND PARTS FUNCTIONS 2WD / 4WD System Switch This vehicle is equipped with on-command “2-WD/4-WD”、 “4-WD/F-LOCK”and “R-LOCK/R-WD” switches. Activate these switches according to the traction required for different driving conditions. A : Switches two wheel drive (2-WD) and four wheel drive (4-WD). B : Switches four wheel drive (4-WD) and four wheel drive lock (F-lock) C : Switches rear wheel drive differential and rear wheel drive lock.
  • Page 51 OWNER’S/OPERATOR’S MANUAL 24.2 7. CONTROL AND PARTS FUNCTIONS require more force for turning. The drive mode indicator on the dashboard will flash until front differential lock is engaged. Riding before the differential is properly engaged (when the indicator light is flashing) will cause the engine speed to be limited until engagement is complete.
  • Page 52 OWNER’S/OPERATOR’S MANUAL 24.2 7. CONTROL AND PARTS FUNCTIONS Throttle Lever Once the engine is running, movement of the throttle lever will increase the engine speed. Regulate the speed of the machine by varying the throttle position. Because the throttle is spring loaded, the machine will decelerate, and the engine will return to an idle any time the hand...

  • Page 53: Front Brakes

    OWNER’S/OPERATOR’S MANUAL 24.2 7. CONTROL AND PARTS FUNCTIONS USB Outlet and Power Socket (OPTION) USB outlets and auxiliary 12Vdc power socket (OPTION) are provided on the right side front fender area for operating accessories such as hand held spot lights and charging electronic devices. Please consult with your dealer on the use of powered accessories with your vehicle.

  • Page 54: Foot Brake

    OWNER’S/OPERATOR’S MANUAL 24.2 7. CONTROL AND PARTS FUNCTIONS The front brakes are located on the right handlebar. and are operated by the right hand. The front brakesare hydraulically activated disc type brakes. Always test brake level travel and reservoir fluid level before riding. When squeezed, the level should feel firm.
  • Page 55 OWNER’S/OPERATOR’S MANUAL 24.2 7. CONTROL AND PARTS FUNCTIONS with unbalance front brakes can result in loss of control and cause an accident. Setting the Parking Brake Rear Parking Brake the parking brake holding latch 1. Grasp tightly the left hand brake and shift the parking brake holding latch .
  • Page 56 OWNER’S/OPERATOR’S MANUAL 24.2 7. CONTROL AND PARTS FUNCTIONS WARNING Always check to be sure that the parking brake has been disengaged before operating the ATV. An accident could result causing severe injury if the parking brake is left on while the ATV is operated. Front/Foot brake Brake Fluid Level ○...
  • Page 57 OWNER’S/OPERATOR’S MANUAL 24.2 7. CONTROL AND PARTS FUNCTIONS Seat CAUTION To avoid personal injury： Make sure that the seat is compIeteIy secured. 7- 18...
  • Page 58 OWNER’S/OPERATOR’S MANUAL 24.2 7. CONTROL AND PARTS FUNCTIONS AUTOMATIC TRANSMISSION GEAR SELECTOR OPERATION The transmission gear selector is located on the left side of the vehicle. The transmission selector lever has five positions: low gear; high gear; neutral; reverse; park. L - Low Gear.
  • Page 59 OWNER’S/OPERATOR’S MANUAL 24.2 7. CONTROL AND PARTS FUNCTIONS FUEL TANK Fuel tank cap is located at the front of the vehicle. Open the fuel tank ○ 1 to fill fuel. Fuel Minimum Octane Rating The recommended fuel for your ATV is minimum 89 Octane unleaded (maximum 10% ethanol is allowed).Non-oxygenated (ethanol-free) fuel is recommended for best performance in all conditions.
  • Page 60 OWNER’S/OPERATOR’S MANUAL 24.2 7. CONTROL AND PARTS FUNCTIONS FUEL AND OIL SYSTEM WARNING Gasoline is highly flammable and explosive under certain conditions.  Always exercise extreme caution whenever handling gasoline.  Always refuel with the engine stopped and outdoors or in a well ventilated area.
  • Page 61 OWNER’S/OPERATOR’S MANUAL 24.2 7. CONTROL AND PARTS FUNCTIONS Oil System The oil tank is located on the left side of the vehicle. To check the oil: 1. Set machine on a level surface. 2. Start the engine and let it idle for 20-30 seconds. 3.

  • Page 62: Engine Cooling System

    OWNER’S/OPERATOR’S MANUAL 24.2 7. CONTROL AND PARTS FUNCTIONS Engine Cooling System Coolant Level Independent suspension model The recovery bottle, located under the seat, must be maintained between the minimum and maximum levels indicated on the recovery bottle. The engine coolant level is controlled or maintained by the recovery system.

  • Page 63: Cooling System

    OWNER’S/OPERATOR’S MANUAL 24.2 7. CONTROL AND PARTS FUNCTIONS Cooling System WARNING Never remove the pressure cap when the engine is warm or hot. Escaping steam can cause severe burns. The engine must be cool before removing the pressure cap. Radiator Coolant Level Inspection NOTE:This procedure is only required if the cooling system has been drained for maintenance...

  • Page 64: Starting The Engine

    OWNER’S/OPERATOR’S MANUAL 24.2 8. STARTING THE ENGINE Procedure for Starting a Cold Engine WARNING Never run an engine in an enclosed area. Carbon monoxide exhaust gas is poisonous and can cause severe injury or death. Always start engines outdoors. WARNING POTENTIAL HAZARD Freezing control cables in cold weather.
  • Page 65 OWNER’S/OPERATOR’S MANUAL 24.2 8. STARTING THE ENGINE the engine starts. CAUTION Operating the vehicle immediately after starting could cause engine damage. Allow the engine to warm up for several minutes before operating the vehicle. When the vehicle can not be started immediately, do not activate the starting system continuously.

  • Page 66: Vehicle Break-In Period

    OWNER’S/OPERATOR’S MANUAL 24.2 9. VEHICLE BREAK-IN PERIOD The break-in period for your new ATV is defined as the first 20 hours of operation. No single action on your part is as important as a proper break in period. Careful treatment of new engine will result in more efficient performance and longer life for the engine.

  • Page 67: Riding Gear

    OWNER’S/OPERATOR’S MANUAL 24.2 10. RIDING GEAR SAFE RIDING GEAR Always wear clothing suite to the type of riding you are doing. ATV riding requires special protective clothing which will make you fell more comfortable and reduce chances of injury. 1. Helmet Your helmet is the most important piece of protective gear for safe riding.

  • Page 68: What Can Happen

    OWNER’S/OPERATOR’S MANUAL 24.2 10. RIDING GEAR WARNING POTENTIAL HAZARD Operating this vehicle without wearing an approved motorcycle helmet, eye protection, and protective clothing. WHAT CAN HAPPEN Operating without an approved motorcycle helmet increases your chances of a severe head injury or death in the event of an accident. Operating without eye protection can result in an accident and increases your chances of a severe injury in the event of an accident.

  • Page 69: Carrying Loads

    OWNER’S/OPERATOR’S MANUAL 24.2 11. CARRYING LOADS CARRYING LOADS Cargo can change the stability and handling of a vehicle. You must use common sense and good judgment when carrying cargo. Keep the following points in mind:  Never exceed the weight limits shown. An overloaded vehicle can be unstable.
  • Page 70 OWNER’S/OPERATOR’S MANUAL 24.2 11. CARRYING LOADS WARNING POTENTIAL HAZARD Overloading this vehicle. WHAT CAN HAPPEN Could cause changes in vehicle handling which could lead to an accident. HOW TO AVOID THE HAZARD Never exceed the stated load capacity for this vehicle. Cargo should be properly distributed and securely attached.

  • Page 71: Driving Your Vehicle

    OWNER’S/OPERATOR’S MANUAL 24.2 12. DRIVING YOUR VEHICLE WARNING Shift display This ATV is divided into five positions: low gear, high gear, neutral, reverse, park. As shown: 1 . for low Gear, 2 .for high Gear, 3 . for neutral, 4 . for reverse, 5 .

  • Page 72: Learning To Operate Your Vehicle

    OWNER’S/OPERATOR’S MANUAL 24.2 12. DRIVING YOUR VEHICLE WARNING You must inspect you ATV each time before riding to ensure it is in proper working order. If proper inspection is not done,severe injury or death could result. See“4.DAILY PRE-RIDE INSPECTION” LEARNING TO OPERATE YOUR VEHICLE You should become familiar with the performance characteristics of the vehicle in a large, flat area that is free of obstacles and other vehicles.
  • Page 73 OWNER’S/OPERATOR’S MANUAL 24.2 12. DRIVING YOUR VEHICLE 4. When slowing down or stopping, take your hand off the throttle and smoothly press the brake pedal. Improper use of the brakes can cause the tires to lose traction, reducing control and increasing the possibility of an accident.
  • Page 74 OWNER’S/OPERATOR’S MANUAL 24.2 12. DRIVING YOUR VEHICLE ATV turning dynamics To achieve maximum traction while operating in 2WD or 4WD, the two rear wheels perform as one axle and turn together at the same speed. Furthermore, when operating in 4WD-LOCK mode, the front wheels will also turn together at the same speed.

  • Page 75: Riding

    OWNER’S/OPERATOR’S MANUAL 24.2 12. DRIVING YOUR VEHICLE Riding on slippery surfaces Whenever riding on slippery surface such as wet trails or loose gravel,or during cold freezing weather,special attention must be paid to prevent vehicle turnover. Always: 1. Slow down when entering slippery areas. 2.
  • Page 76 OWNER’S/OPERATOR’S MANUAL 24.2 12. DRIVING YOUR VEHICLE Traveling Uphill WARNING Exercise extreme caution when traveling in hilly terrain. Braking and handling are greatly affected.Loss of vehicle control or overturning of the ATV could occur causing severe injury or death. Whenever traveling uphill always travel straight uphill and: 1.
  • Page 77 OWNER’S/OPERATOR’S MANUAL 24.2 12. DRIVING YOUR VEHICLE Side hilling Sidehilling your ATV is one of the most dangerous types of riding and should be avoided. If you do enter into a situation where sidehilling is necessary,always: 1. Slow down. 2. Lean into the hill transferring you upper body weight towardthe hill while keeping your feet on the footrests.
  • Page 78 OWNER’S/OPERATOR’S MANUAL 24.2 12. DRIVING YOUR VEHICLE TravelingDownhill. Whenever descending a hill,always: 1. Drive directly downhill. 2. Transfer you weight to the rear of the vehicle. 3. Slow down. 4. Apply the brakes slightly to aid in slowing. WARNING Do not travel at excessive speeds. It is dangerous and can cause loss of vehicle control and tipping,resulting in severe injury or death.
  • Page 79 OWNER’S/OPERATOR’S MANUAL 24.2 12. DRIVING YOUR VEHICLE Turning Around On A Hill If the ATV stalls while climbing a hill,never back it down the hill! One maneuver which can be used when it is necessary to turn around while climbing a hill is the K-turn. 1.
  • Page 80 OWNER’S/OPERATOR’S MANUAL 24.2 12. DRIVING YOUR VEHICLE always: 1. Determine water depths and current. 2. Choose a crossing where both banks have gradual inclines. 3. Proceed slowly,avoiding rocks and obstacles if possible. 4. After crossing,dry the brakes by applying light pressure to the lever until braking action is normal.
  • Page 81 OWNER’S/OPERATOR’S MANUAL 24.2 12. DRIVING YOUR VEHICLE CAUTION If you ATV becomes immersed,take it to your dealer before starting the engine.Major engine damage can result if the maching is not thoroughly inspected. If it is impossible to take it to a dealer before starting, follow the steps outlined below.

  • Page 82: Trail Obstacles

    OWNER’S/OPERATOR’S MANUAL 24.2 12. DRIVING YOUR VEHICLE Trail Obstacles Keep Alert! Look ahead and learn to read the trail as you ride.Stay on the right side of the trail, if possible, and be constantly alert for hazards such as logs,rocks and low hanging branches. WARNING Not all obstacles are visible.Travel with caution on trails.Severe injury or death can vehicle comes in contact with a hidden obstacle.

  • Page 83: Parking On An Incline

    OWNER’S/OPERATOR’S MANUAL 24.2 12. DRIVING YOUR VEHICLE Parking on an incline Whenever the vehicle is parked 1. Turn the engine off. 2. Place the gear selector to parking position. 3. Always block the rear wheels on thedownhill side as shown. 4.

  • Page 84: Cvt System

    OWNER’S/OPERATOR’S MANUAL 24.2 13. CVT SYSTEM WARNING The CVT system rotates at high speeds, creating large amounts of force on clutch components. However, as the owner you have the following responsibilities to make sure this system remains safe:  Do not modify any component of the CVT system. Doing so may reduce its strength so that a failure may occur at high speeds.
  • Page 85 OWNER’S/OPERATOR’S MANUAL 24.2 13. CVT SYSTEM On this ATV, the approximate gear ratio difference between high and low range is 1:1.88.This difference in gearing affects the operation of the CVT, especially at speeds less than 7 MPH, due to the system’s dependence on engine speed.

  • Page 86: Battery

    OWNER’S/OPERATOR’S MANUAL 24.2 14. BATTERY This machine is equipped with low maintenance battery which is located under the seat. Therefore, it is not necessary to check the electrolyte or add distilled water in the battery. If the battery seems to have discharged, consult your dealer.

  • Page 87: Battery Removal

    OWNER’S/OPERATOR’S MANUAL 24.2 14. BATTERY BATTERY REMOVAL Turn off all electrical parts and the engine before removal. 1. Remove the passenger and operator seats 2. Remove the frame protection plate 3. Remove the belt on the battery. 4. Disconnect the black (negative) battery cable first. 5.

  • Page 88: Battery Storage

    OWNER’S/OPERATOR’S MANUAL 24.2 14. BATTERY WARNING Battery terminals and connections should be kept free of corrosion. If cleaning is necessary, remove the corrosion with a stiff wire brush. 1Wash with a solution of one tablespoon baking soda and one cup 1water.

  • Page 89: Battery Charging

    OWNER’S/OPERATOR’S MANUAL 24.2 14. BATTERY BATTERY CHARGING  The following battery charging instructions apply only to the installation of a sealed battery. Read all instructions before proceeding with the installation of this battery.  The sealed battery is already filled with electrolyte and has been sealed and fully charged at the factory.Never pry the sealing strip off or add any othe rfluidto this battery.

  • Page 90: Exhaust System

    OWNER’S/OPERATOR’S MANUAL 24.2 15. EXHAUST SYSTEM SYSTEM REGULATION TAMPERING WITH NOISE CONTROL SYSTEM PROHIBITED! CAUTION: Exhaust system components are very hot during and after use of ATV.  Do not touch exhaust system components. Serious burns can result.  Be especially careful when traveling through tall grass. The potential for fire exists SPARK ARRESTER The exhaust pipe must be periodically purged of accumulated carbon...
  • Page 91 OWNER’S/OPERATOR’S MANUAL 24.2 15. EXHAUST SYSTEM WARNING Failure to heed the following warnings while servicing the spark arrester could result in serious injury or death.  Do not perform service on the spark arrester while the system is hot. Allow components to cool sufficiently before proceeding. ...

  • Page 92: Maintenance

    OWNER’S/OPERATOR’S MANUAL 24.2 16. MAINTENANCE PERIODIC MAINTENANCE Any qualified repair shop or person may maintain, replace or repair the emissioncontrol devices or systems on your vehicle. An authorized dealer canperform any service that may be necessary for your vehicle. We alsorecommendsLINHAI parts for emissions-related service, however equivalentparts can be used.

  • Page 93: Symbol Description

    OWNER’S/OPERATOR’S MANUAL 24.2 16. MAINTENANCE WARNING Vehicles subjected to heavy or severe use patterns must bemaintenancedwith the maintenance interval charts below. SYMBOL DESCRIPTION Perform these procedures more often for vehicles subjected to severe use. Have an authorized dealer or other qualified person perform these services.
  • Page 94 OWNER’S/OPERATOR’S MANUAL 24.2 16. MAINTENANCE Wheels / fasteners Engine oil level Air filter / Air box and Visually inspect. Replace filter when connections dirty. Headlight aim / Inspect. Adjust or replace lights when General lighting and necessary. turn indicators (if equipped) Inspect for mud or debris blocking Radiator...
  • Page 95 OWNER’S/OPERATOR’S MANUAL 24.2 16. MAINTENANCE 50 HOUR /6 MONTH /500 MILE (800 KM) SERVICE ITEM REMARKS Always inspect pre-ride. Inspect Air filter frequently if subjected to severe use. Replace if dirty. Do not clean. General lubrication Lubricate all fittings, pivots, cables, etc. Test coolant strength.

  • Page 96: Lubrication Recommendations

    OWNER’S/OPERATOR’S MANUAL 24.2 16. MAINTENANCE Spark plug Inspect. Replace if worn or fouled. Engine mounts Inspect condition. Exhaust pipe and Inspect. Clean spark arrestor. spark arrestor Inspect wire routing for wear, security. Wiring, fuses, Apply dielectric grease as necessary to connectors, relays, and connectors subjected to water, mud, cables...
  • Page 97 OWNER’S/OPERATOR’S MANUAL 24.2 16. MAINTENANCE ITEM LUBE Engine Oil SAE 5W-40 / SAE 10W-40 / SAE 15W-40 Brake Fluid DOT 3 Brake Fluid Front gear case oil SAE85W-90 GL-4 Rear gear case oil SAE85W-90 GL-4 Suspension pivots All Season Grease and drive train 16- 6...

  • Page 98: Periodic Maintenance Record

    OWNER’S/OPERATOR’S MANUAL 24.2 16. MAINTENANCE PERIODIC MAINTENANCE RECORD Use the following chart to record periodic maintenance work： Maintenance Servicing Servicing Dealer Remarks Interval Date orPerson Performed 16- 7...

  • Page 99: Wheel Nut Torque Specifications

    OWNER’S/OPERATOR’S MANUAL 24.2 16. MAINTENANCE The following items should be checked occasionally for tightness;or if they have been loosened for maintenance service. WHEEL NUT TORQUE SPECIFICATIONS Bolt Size Specification Front M10X1.25 30Ft.Lbs 41N.m Rear M10X1.25 30Ft.Lbs 41N.m Wheel Hub Tightening Wheel bearing tightness and spindle nut retention are critical component operations.Service work must be performed by an authorized dealer.

  • Page 100: Shock Absorber Adjustment

    OWNER’S/OPERATOR’S MANUAL 24.2 16. MAINTENANCE SHOCK ABSORBER ADJUSTMENT The adjustment of the Shock Absorber is illustrated as shown in the diagram. Compression Damping Adjustment Knob. Adjust toward the Slow direction to increase damping resistance. Adjust toward the Fast direction to decrease damping resistance.
  • Page 101 OWNER’S/OPERATOR’S MANUAL 24.2 16. MAINTENANCE WARNING Improper adjustment of the handlebars or incorrect torquing of the adjuster block tightening bolts can cause limited steering or loosening of the handlebars,resulting in loss of control and possible serious personal injury or death. Handlebar Adjustment Your ATV has handlebars which can be adjusted for...

  • Page 102: Air Filter Service

    OWNER’S/OPERATOR’S MANUAL 24.2 16. MAINTENANCE AIR FILTER SERVICE Inspect the air filter at the intervals outlined in the Periodic Maintenance Chart. In extremely dusty conditions, air filter replacement will be required more often. Access the air box near the right rear wheel. 16- 11...
  • Page 103 OWNER’S/OPERATOR’S MANUAL 24.2 16. MAINTENANCE ○ 1. Remove ○ 2. Disengage the three cover latches 3. Unlatch the cover and carefully remove it from the air box. 4. Remove the filter ③. 5. Inspect the air box for oil or water deposits. Wipe away any deposits with a clean shop towel.

  • Page 104: Brake System

    OWNER’S/OPERATOR’S MANUAL 24.2 16. MAINTENANCE BRAKE SYSTEM WARNING Once a bottle of brake fluid is opened,use what is necessary and discard the rest.Do not store or use a partial bottle of brakefluid.Brake fluid is hygroscopic,meaning it rapidly absorbs moisture from the air.This causes the boiling temperature of the brake fluid to drop,which can lead to early brake fade and the possibility of serious injury.
  • Page 105 OWNER’S/OPERATOR’S MANUAL 24.2 16. MAINTENANCE Checking the brake fluid level Insufficient brake fluid may let air enter thebrake system, possibly causing the brakes tobecomeineffective.Before riding, check that the brake fluid isabove the minimum level mark and replenishif necessary. A low brake fluid level may indicateworn brake padsand/or brake systemleakage.

  • Page 106: Spark Plugs

    OWNER’S/OPERATOR’S MANUAL 24.2 16. MAINTENANCE Throttle Free Play Inspection 1. Apply the parking brake. 2. Put gear in Neutral position. 3. Start the engine, and warm it up thoroughly. 4. Measure the distance the throttle pedal moves before the engine begins to pick up seep.

  • Page 107: Oil And Filter Change

    OWNER’S/OPERATOR’S MANUAL 24.2 16. MAINTENANCE ENGINE OIL OIL CHECK Note: Maintain the oil level within the safe range on the dipstick. Do not overfill. 1. Position the vehicle on a level surface. 2. Remove the dipstick . Wipe it dry with a clean cloth. ○...
  • Page 108 OWNER’S/OPERATOR’S MANUAL 24.2 16. MAINTENANCE 1. Ensure the vehicle is on level ground and in Park. 2. Start the engine and idle for (  2 ~3  ) minutes to warm the oil, then stop the engine. 3. Place a pan under the engine (1) to collect the engine oil. 4.
  • Page 109 OWNER’S/OPERATOR’S MANUAL 24.2 16. MAINTENANCE 11. Install a new oil filter (  5   ) . 12.Mount oil filter cover (  4   ) , then install and tighten the cover bolts to the specified torque. Oil Filter Cover Bolt Torque:7.3ft-lb ( 10N·m ) 13.
  • Page 110 OWNER’S/OPERATOR’S MANUAL 24.2 16. MAINTENANCE WARNING When changing engine oil, keep the vehicle turned off and in the park position to avoid injury or death. 21. Dispose the used oil and filter properly. Rear Gear Case Lubrication CAUTION Be sure no foreign material enters the gear case. The rear gear cases must be checked for oil leaks and correct oil level before each ride.
  • Page 111 OWNER’S/OPERATOR’S MANUAL 24.2 16. MAINTENANCE Rear Gear Case Oil Change 1. Place the ATV on a level place . 2. Place a container under the rear gear case to catch the oil. 3. Removethe fill plug and the drain plug. Catch and discard used oil properly.
  • Page 112 OWNER’S/OPERATOR’S MANUAL 24.2 16. MAINTENANCE required to produce the correct oil level. Refer to ‘Front gear case oil change’. Front Gear Case Oil Change 1. Place the ATV on a level place . 2. Place a container under the front gear case to catch the oil. 3.

  • Page 113: Wheels And Tires

    OWNER’S/OPERATOR’S MANUAL 24.2 16. MAINTENANCE WHEELS AND TIRES WARNING Operating your ATV with worn tires, improperly inflated tires, non-standard tires or improperly installed tire will affect vehicle handling which could cause an accident resulting in serious injury or death. Follow the safeguards listed below to prevent this type of situation. Important Safeguards Maintain proper tire pressure according to charts below.

  • Page 114: Headlight Bulb Replacement

    OWNER’S/OPERATOR’S MANUAL 24.2 16. MAINTENANCE 4. Securely tighten the wheel nuts according to the chart found in “16.MAINTENANCE/ Wheel Nut Torque”. Tire Inspection When replacing a tire always use original equipment size and type. Tire Tread Depth Always replace tires when tread depth is worn to 1/8”...
  • Page 115 OWNER’S/OPERATOR’S MANUAL 24.2 16. MAINTENANCE 1. To lower headlight brightness cut-off line, turn adjusting bolt (1) counterclockwise. And to raise brightness cut-off line, turn the bolt clockwise. 2. This type of headlight is LED , do not try to replace the bulb, if there is a problem with the headlight, please contact the dealer.
  • Page 116 OWNER’S/OPERATOR’S MANUAL 24.2 16. MAINTENANCE Tail/brake Light Replacement Tail/brake assemblies are LED,which cannot be repaired if damaged or failed. Please have your dealer replace the entire assembly when the LED light is damaged or failed. CLEANING YOUR ATV Keeping your ATV clean will extend the life of various components. Washing Never use a high pressure type car wash system, it can damage to the wheel bearings, transmission seals, body panels, brakes and warning...

  • Page 117: Storage Tips

    OWNER’S/OPERATOR’S MANUAL 24.2 16. MAINTENANCE CAUTION Certain products, including insect repellants and chemicals, will damage plastic surfaces. Care must be taken when using these products plastic surfaces. STORAGE TIPS CAUTION Do not start the engine during the storage period. This will disturb the protective film created by fogging.
  • Page 118 OWNER’S/OPERATOR’S MANUAL 24.2 16. MAINTENANCE TRANSPORTING Whenever the ATV is to be transported the following measures should be taken. 1. Turn off the engine and remove the key. 2. Be certain the fuel cap, oil cap, and seat are installed correctly. 3.

  • Page 119: Troubleshooting

    OWNER’S/OPERATOR’S MANUAL 24.2 17. TROUBLESHOOTING Vehicle Issue Diagnosis This section is intended to guide an average owner to simple items that could cause operating problems. Diagnosis of vehicle issues may require the experience of a dealership technician. Please contact your dealer if a solution is not apparent. Issues of Improper Operation Driven Clutch (CVT) Burning Possible Causes Solutions...
  • Page 120 OWNER’S/OPERATOR’S MANUAL 24.2 17. TROUBLESHOOTING NOTE: The following trouble shooting does not cover all the possible causes of trouble. It should be helpful, however, as a guide to troubleshooting. Refer to the relative procedure in this manual for inspection, adjustment and replacement of parts.
  • Page 121 OWNER’S/OPERATOR’S MANUAL 24.2 17. TROUBLESHOOTING IGNTION SYSTEM Battery Ignition system  Improperly charged battery  Faulty ignitor unit  Faulty battery  Faulty pick up coil  Broken magneto woodruff key Fuse  Burnt out, improper connection Spark plug Switch ...

  • Page 122: Poor Medium-And-High-Speed Performance

    OWNER’S/OPERATOR’S MANUAL 24.2 17. TROUBLESHOOTING POOR MEDIUM AND HIGH SPEED PERFORMANCE Air cleaner  Clogged air cleaner element The fuel pressure not correct  Fuel filter clogging  Fuel injector clogging POOR SPEED PERFORMANCE Ignition system Compression system  Dirty spark plug ...
  • Page 123 OWNER’S/OPERATOR’S MANUAL 24.2 17. TROUBLESHOOTING OVER HEATING Ignition system  Improperly spark plug gap  Improper spark plug heat rang  Faulty igniter unit Compression system  Heavy carbon deposit build-up  Improperly adjusted valve timing  Improperly adjusted valve clearance Engine oil ...

  • Page 124: Clutch Slipping

    OWNER’S/OPERATOR’S MANUAL 24.2 17. TROUBLESHOOTING CLUTCH SLIPPING Clutch weight spring  Worn/loose Clutch shoe  Worn/ damaged Primary sliding sheave  Seized POORSTARTING FAULTY BRAKE PERFORMANCE POOR BRAKING EFFECT V-belt  Worn brake pad  Worn front hub bearing  Worn brake disc ...

  • Page 125: Tools

    OWNER’S/OPERATOR’S MANUAL 24.2 18. TOOL Fuse(30A,Pink) Fuse(40A,Green) 18-1...

  • Page 126: Specification

    OWNER’S/OPERATOR’S MANUAL 24.2 19. SPECIFICATION Dimensions & Capacities L X W X H 2300×1200×1410 mm 91×47×55 in Seat height 900 mm 35 in Wheel Base 1475mm 58 in 3800 mm 150 in Turn Radius Ground Clearance 290 mm 11 in Fuel capacity 22 L 5.81 US gal...

  • Page 127: Electrical Equipment

    OWNER’S/OPERATOR’S MANUAL 24.2 19. SPECIFICATION Bore (mm) 91mm Stroke (mm) 89.2mm Volumetric Compression Ratio 10.68:1 Drive System Type 2WD/4WD Engine Type Single cylinder, liquid cooling, 4 stroke, SOHC Fuel System/Battery Electronic Fuel Injection Start type Electric Ignition Coil Transmission/Final Drive CVT L/H/N/R/P;...
  • Page 128 OWNER’S/OPERATOR’S MANUAL 24.2 20. WIRNING DIAGRAM 20-1...

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