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Winget 200TM Operator's Handbook Manual

Mechanically-fed mixer
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200TM
MECHANICALLY-FED MIXER
OPERATORS HANDBOOK
&
PARTS
August 2018
Manual V601651
(This publication also includes Manual MANS545)
WINGET LIMITED, P.O. Box 41, Edgefold Industrial Estate, Plodder Lane, Bolton, BL4 0LR, England
Tel: +44 (0) 1204 854650
www.winget.co.uk

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  • Page 1 200TM MECHANICALLY-FED MIXER OPERATORS HANDBOOK & PARTS August 2018 Manual V601651 (This publication also includes Manual MANS545) WINGET LIMITED, P.O. Box 41, Edgefold Industrial Estate, Plodder Lane, Bolton, BL4 0LR, England Tel: +44 (0) 1204 854650 www.winget.co.uk...

  • Page 3: Table Of Contents

    INTRODUCTION CONTENTS SERVICING INTRODUCTION Service schedule Introduction to the Handbook Warranty Servicing procedures: Safe working TS/TR1 engine Lashing down and lifting points Batteries Hydraulic system Bolt torques INSTALLATION AND REMOVAL General lubrication Drum drive 4.10 Main components of mixer Batch weigher 4.10 Installing the mixer on site: Dragline...
  • Page 4 The contents of this Handbook, although correct at the time of publication may be subject to alteration by the Manufacturers without notice. Winget Limited operate a policy of continuous product development. Therefore, some illustrations or text within this publication may differ from your machine.

  • Page 5: Introduction

    No claim will be considered if other than genuine Winget Limited parts, which must be obtained from Winget Limited via an authorised Distributor, are used to effect a repair, or if lubricants other than those recommended by Winget Limited are used.
  • Page 6 INTRODUCTION...
  • Page 7 SAFE WORKING Safety is the responsibility of the persons working with this machine. Think “safety” at all times. Read and remember the contents of this Handbook MACHINE MODIFICATION Any modifications to the machine will affect its working parameters and safety factors.
  • Page 8 SAFE WORKING ENGINE Starting any diesel engine can be dangerous in the hands of inexperienced people. Operators must be instructed in the correct procedures before attempting to start any engine. Always obtain advice before mixing oils; some oils are not compatible. If in doubt, drain and refill.
  • Page 9 SAFE WORKING SERVICING & MAINTENANCE Never allow unqualified personnel to attempt to remove or replace any part of the machine, or anyone to remove large or heavy components without adequate lifting equipment. Before maintenance work is begun, ensure that the engine is stopped, or that the electric motor is switched off, and isolated from the mains.

  • Page 10: Safe Working

    SAFE WORKING Battery isolator. Remove starting handle. Beware of electrical hazards. Wear ear protection. Engine stop. Wear eye protection. Keep clear of chain drives. Conforms to EC standards. These surfaces may be hot. Keep hands clear of drum.
  • Page 11 SAFE WORKING...

  • Page 12: Lashing Down And Lifting Points

    SAFE WORKING LASHING DOWN & LIFTING POINTS General Care should be taken when lifting or transporting the mixer to ensure that lifting or retaining straps are in good condition and the following procedures must be followed when lifting or lashing down to avoid causing unnecessary damage.

  • Page 13: Lifting The Mixer

    SAFE WORKING Lifting the Mixer (Forklift/Telehandler) Using the tilting handwheel and locking plunger, lock the drum so that the drums open end (G) is away from the hopper Lower the hopper. (If not already down) Remove stabiliser legs (J) (If fitted) To prevent the drawbar swinging freely as the mixer clears the ground, lash it up to the handwheel (H).
  • Page 14 SAFE WORKING Lashing down Unless the mixer is pulled up against a headboard or some form of substantial wheel chocks, it is recommended that two ratchet type webbing straps are used to retain the mixer, one pulling to the rear and one pulling to the front.

  • Page 15: Stabiliser

    INSTALLATION AND REMOVAL MAIN COMPONENTS OF MIXER 1 Stabiliser 8 Dragline pulleys 15 Electric cable 2 Hopper 9 Jib tie bars 16 Micro switch 3 Hopper safety prop 10 Jib legs 17 Dragline shovel 4 Hopper control lever 11 Pulleys for electric cable 18 Water tank 5 Hopper loading ramp 12 Rubber flap...
  • Page 16 INSTALLATION AND REMOVAL INSTALLING THE MIXER ON SITE Lifting the mixer Two lifting eyes are provided for using hooks when unloading or loading the mixer for transportation. When viewing the mixer from the hopper side, one lifting eye is situated on the left hand side of the hopper cradle, and the second eye is at the top of the trunnion pedestal next to the engine housing.
  • Page 17 INSTALLATION AND REMOVAL Installing the hopper If the hopper (2) has been removed to assist with transportation, it will be necessary to refit it as follows; Ensure that the cradle (27) is in the lowered position. if it is not, it can be lowered by raising it slightly, then swinging down the safety prop (3).
  • Page 18 INSTALLATION AND REMOVAL Pull out the dragline cable (6) from the winch (35). Remove the cable cleat and thimble (6A) and thread the cable around pulley (8) and between pulleys (8A) on the jib. Replace the cleat and thimble, and connect the cable to the shovel ring (36).

  • Page 19: Electrically Driven Mixers

    INSTALLATION AND REMOVAL Installing the feed apron (optional equipment) It is recommended that when a dragline is fitted, a feed apron and ramp (14) are also installed in front of the loading hopper (2) so that materials may easily be tipped into it.
  • Page 20 INSTALLATION AND REMOVAL DISMANTLING THE MIXER FOR TRANSPORTATION Transportation When transporting the mixer on a vehicle, the dragline jib must be dismantled. It may also be necessary to remove the hopper from its cradle. If the hopper is fitted during transportation, the stabiliser (1) and struts (22) must be fitted.
  • Page 21 INSTALLATION AND REMOVAL With the lifting equipment, slowly raise the hopper and swing the safety prop (3) up into position. Lower the hopper onto the prop. Slacken the four bolts (Z) securing the top of the hopper (2) to the cradle (27) until they are only finger tight.
  • Page 22 INSTALLATION AND REMOVAL 1200mm high capable of taking its weight. Unfasten the dragline cable from the shovel ring (36) and remove the cleats and thimble from the cable. Wind the cable back onto the winch drum. Leave sufficient rope clear of the winch housing to enable it to be pulled out when reassembling the dragline.

  • Page 23: Operation

    OPERATION OPERATION Mixer drum positions The locking plunger (57) holds the mixing drum in one of the following positions CHARGE (1) / MIX (2) / DISCHARGE (3). To release the handwheel: Rotate the plunger (A) until the cross-pin (B) aligns with the slot (C), then pull the plunger outwards (D).
  • Page 24 OPERATION Before starting The operator must calculate the correct percentages of water and aggregates to be mixed. Check that the fuel tank is full and that the level of lubricating oil in the engine sump is correct. With the hopper in the down position, check the oil level in the hydraulic tank.
  • Page 25 OPERATION TS/TR1 engines Description A Dipstick B Lubricating oil filler C Engine control D Decompressor levers E Fuel tank F Cold start oil cup (where fitted) Automatic Excess Fuel Device The engine is fitted with an automatic excess fuel device which becomes operative, ready for the next start, when the engine is stopped.
  • Page 26 OPERATION Starting handle(s) A non-limited kick-back handle (C) or limited kick-back handle (D) system may be fitted to the engine. The two handles are not interchangeable and care must be taken to ensure the correct type is retained with the engine. Always use the correct starting handle that has been designed for the engine.
  • Page 27 OPERATION Key Starting engines Check that the decompressor lever is away (N) from the flywheel. Turn the engine control lever anti- clockwise to the "STOP" position (L) and release it. On the panel (X), turn the start key clockwise to position (1). The battery charging light (P) will illuminate.

  • Page 28: Installation Trials

    OPERATION Installation trials Before working with the mixer carry out the following trials; 1 Ensure that the winch motor (35) is revolving in the correct rotation. Viewed from the mixer engine end (R), the winch drum should rotate anti-clockwise. not, then transpose the hydraulic motor hoses.
  • Page 29 OPERATION Load the hopper with aggregate by pulling If the hopper will not lower. The following the shovel (17) away from the mixer and may have happened: back over the aggregate. Press and hold Hose failure valve lock-out the micro-switch (16) on the shovel handle (CE marked machines only) to start the winch motor (35), this will drag Operating the hopper control...

  • Page 30: Batch Weigher

    OPERATION Turn the mixing drum to the MIX position. Allow the mixing to continue for about 1.5 to 2 minutes. Ensure that on the discharge side of the mixer there is positioned a suitable container to catch the discharging load. Turn the mixer to the DISCHARGE position, and allow the load to run into the container.
  • Page 31 OPERATION At the end of the working day To use the batch weigher, proceed as follows: A Stop engine, and remove the starting handle to prevent unauthorised use of Set the pointers on the gauge to the the machine. aggregate proportions required. With the B Thoroughly clean out the mixing drum engine running, slowly lower the hopper on to the load cell.
  • Page 32 3.10 OPERATION...

  • Page 33: Servicing

    SERVICING SERVICE SCHEDULE (See also the relevant Engine Workshop Manual) Every day Batch weigher: Check accuracy. Links, hinges, shafts, bearings & pulleys: Lubricate. Engine: Check fuel & lubricating oil levels, also check for leaks. (see Engine Manual) Clean/replace air cleaner element under very dusty conditions. Every week (or 50 hours running) The above and following items Nuts, bolts and keys: Tighten (Each week for first month).
  • Page 34 SERVICING ENGINE IMPORTANT Engines fitted in 200TM mixers Up to Feb. 1990, Lister-Petter PH1 To service this engine, please refer to the “Engine Operator’s Handbook” ”Workshop Manual”. From Feb. 1990, Lister-Petter TS/TR1 This engine will require additional servicing and adjustment in addition to those quoted in this handbook.
  • Page 35 SERVICING Every 250 hours CHANGE SUMP OIL & OIL FILTER ELEMENT Drain sump as follows: possible engine immediately before draining the oil. Place a suitable container under the drain plug. Remove the drain plug (G) and drain oil. Disposal of waste oil. Dispose of waste oil into waste oil storage tanks.
  • Page 36 SERVICING FUEL SYSTEM Every 10 operating hours, or daily Fuel tank Fill the fuel tank at the end of each day to reduce overnight condensation within the tank. Never mix gasoline or any other fuel mixes with diesel fuel because of increased fire or explosion risks.
  • Page 37 SERVICING AIR CLEANER: clean/replace Clean or replace the air cleaner (X) element under very dusty conditions. Release the metal clips to access the element. Every 125 operating hours Air cleaner: check Check air cleaner element. Replace if necessary Every 500 operating hours Air cleaner: replace Fit new air cleaner element.
  • Page 38 SERVICING SAFE HANDLING OF BATTERIES Every 50 hours The battery contains a sulphuric acid electrolyte Check battery electrolyte level as which can cause severe follows: burns and produce Ensure that the electrical connections explosive gases. are clean and tight, and coat the Wear protective clothing, terminals with petroleum jelly to gloves and goggles when...

  • Page 39: Hydraulic System

    SERVICING HYDRAULIC SYSTEM ALWAYS use the correct grade of hydraulic oil. ALWAYS obtain advice before mixing different brands of oil. Some are not compatible . In the event of a break down, NEVER dismantle any hydraulic valve or ram unless instructed to do so, as this may lead to further complications.

  • Page 40: Bolt Torques

    SERVICING Every 1000 hours Clean the suction filter (68) and change the oil as follows: Clean and remove the tank lid complete with strainer and breather cap (as previously described). Position a suitable container beneath the drain plug (69) to catch the oil that will be drained from the tank.

  • Page 41: General Lubrication

    SERVICING GENERAL LUBRICATION LUBRICATION POINTS It is essential that oils and Number of points grease used for servicing do A Main drive chain not become contaminated with sand or cement dust. B Trunnion pivots Every day Grease Apply a little engine oil to pin joints, water C Dragline pulleys tank controls and hinges etc.

  • Page 42: Drum Drive

    4.10 SERVICING DRUM DRIVE DRAGLINE (if fitted) Every week (or 50 hours running) Winch cable pulleys Lubricate the main bevel pinion drive Every day chain with a little engine oil. Grease the nipples fitted to the three Check the tension of the chains and pulleys of the winch cable.

  • Page 43: Mixer Drum Assembly

    A Assembling drum using special clamping tool. (The special clamping tool, part number 513204000, can be obtained from any Winget distributor.) Bolt the two blades into the drum base (1). Tighten the bolts with fingers only. Lift the cone (2) over the blades and position it on the drum base (3).
  • Page 44 4.12 SERVICING B Assembling drum using a tourniquet If the special clamping tool is not available a touniquet can be used as illustrated by looping a length of rope through four blocks of wood (10), each block having a vee cut, and two holes to take the rope.

  • Page 45: Mixer Drum Drive Overhaul

    SERVICING 4.13 MIXER DRUM DRIVE OVERHAUL C The bevel pinion assembly (d) must be On reassembling the drum drive, after an set horizontally in the trunnion. Do this overhaul, the following points must be as follows: observed: Note: It is important to pack all sealed Ensure that the drive chain (f) is correctly adjusted, then set the bevel bearings...
  • Page 46 4.14 SERVICING TS/TR ENGINES (ELECTRIC START) 2 Ignition Switch in the "Off" position. 3 Dirty or loose electrical connections at Electrical fault finding the plug and socket, the solenoid valve, When an electric start engine is fitted the ignition switch or battery. charging system built into the engine 4 Flat battery.

  • Page 47: Hour Meter Wiring

    SERVICING 4.15 HOUR METER WIRING...

  • Page 48: Dragline Electrical System

    4.16 SERVICING DRAGLINE ELECTRICAL SYSTEM Hand start engines and electric motor driven mixers: Voltage setting instructions Set the voltage as follows: (to be read in conjunction with the illustration on the following page) Start the machine. Plug in loading shovel to machine. Remove solenoid valve cover and regulator adjusting screw rubber plug.
  • Page 49 SERVICING 4.17 ELECTRICAL WIRING LAYOUT 15 Plug, shovel unit 16 Control, shovel unit 1 Terminal with insulator 17 Clips, brass 2 Generator 18 Solenoid valve 3 Terminal with insulator 19 Connect cable to solenoid valve plug 4 Cable, twin core brown & blue as shown, so that the cable falls away 5 Tape from the valve, not over it.
  • Page 50 4.18 SERVICING HYDRAULIC CIRCUIT, basic mixer Up to mixer serial number 0800...
  • Page 51 SERVICING 4.19 HYDRAULIC CIRCUIT, mixer with batch weigher and dragline Up to mixer serial number 0800...
  • Page 52 4.20 SERVICING HYDRAULIC CIRCUIT, basic mixer From mixer serial number 0801...
  • Page 53 SERVICING 4.21 HYDRAULIC CIRCUIT, mixer with batch weigher and dragline From mixer serial number 0801...
  • Page 54 4.22 SERVICING...

  • Page 55: Specifications

    SPECIFICATIONS Lubricants Mixers are factory filled with the following TOTAL oils. Lister-Petter TS/TR Lubricating oil Rubia B 10W/30 2.7 litres Fuel 8.25 litres Hydraulic oil Equivis ZS 46 SAE 10 oil for temperatures up to 60 deg. F (15 deg. C) SAE 20 oil for temperatures between 60 &...

  • Page 56: Dimensions

    SPECIFICATIONS DIMENSIONS 2320 mm 2920 mm 1210 mm 1630 mm 2200 mm 2980 mm 756 mm 451 mm 105 mm 470 mm 1710 mm...
  • Page 57 Mixers manfactured up to serial number TM200DA0523 (January 1993) Mixers manfactured from serial number TM200DA0524 (January 1993) << To beginning of book...
  • Page 59 Mixers manfactured up to serial number TM200DA0523 (January 1993) << To beginning of Parts...
  • Page 61 Contents A - 1 MAINFRAME B - 1 DRUM & TRUNNION C - 1 DRIVE ASSEMBLY, PETTER PH1 C - 2 AIR CLEANER (optional) C - 3 DRIVE ASSEMBLY, ELECTRIC C - 4 DRIVE ASSEMBLY, LISTER-PETTER TS/TR1 D - 1 HOPPER D - 2 HOPPER CRADLE, non weigher...
  • Page 63 A - 1 200TM Mixer (up to serial number 0523)

  • Page 64: Mainframea

    A - 1 MAINFRAME Item Part no Serial no Description 1 513313100 MAINFRAME, Electric Drive 1 513313100 / Feb-90 MAINFRAME, Petter PH1 engine 1 513347000 Feb-90 / MAINFRAME, Lister-PetterTS1 engine 2 513318900 SUBFRAME, Electric Drive 2 513318900 / Feb-90 SUBFRAME, Petter PH1 2 513345900 Feb-90 / SUBFRAME, Lister-PetterTS1...
  • Page 65 A - 1 200TM Mixer (up to serial number 0523)
  • Page 66 A - 1 MAINFRAME Item Part no Serial no Description 36 513198500 ROAD WHEEL, pressed steel 37 475122000 WHEEL, pneumatic, assembly 37A 475122001 TYRE 37B 475122002 TUBE 38 475121001 BEARING, roller 38A 475122003 RETAINER, roller bearing 39 131S04 NIPPLE, grease 40 513340000 AXLE, front 41 513340100...
  • Page 67 B - 1 200TM Mixer (up to serial number 0523)

  • Page 68: Drum & Trunnionb

    B - 1 DRUM & TRUNNION Item Part no Serial no Description 1 513315400 HANDWHEEL 2 352806100 PIN, mills 3 513194400 PLUNGER 4 304708040 KEY, feather 5 57SO6F1 SCREW, grub 6 513315600 BEARING, handwheel 7 513315900 PLATE, backing 8 112803400 BUSH 9 513316000 SHAFT, tilting pinion...
  • Page 69 B - 1 200TM Mixer (up to serial number 0523)
  • Page 70 B - 1 DRUM & TRUNNION Item Part no Serial no Description 36 513324300 BLADE, Electric Drive 36 513324300 / Feb-90 BLADE, Petter PH1 engine 36 513348200 Feb-90 / BLADE, Lister-PetterTS1 engine 37 513316600 GUARD, chain, trunnion 38 513324400 WASHER, tab 39 513310100 SHAFT, drum 40 132313000...
  • Page 71 B - 1 200TM Mixer (up to serial number 0523)
  • Page 72 B - 1 DRUM & TRUNNION Item Part no Serial no Description 66 513305400 HOUSING, shaft, bevel pinion 67 11SO6E SCREW, set 68 513326300 WASHER, tab 69 88S15D BEARING 70 513151900 PLATE, adjusting 71 513305300 CHAIN WHEEL, bevel pinion shaft 72 132725000 CIRCLIP 73 304708035...
  • Page 73 C - 1 200TM Mixer (up to serial number 0523)

  • Page 74: Drive Assembly, Petter Ph1

    C - 1 DRIVE ASSEMBLY, Petter PH1 Item Part no Serial no Description 1 354071250 / Feb-90 ENGINE, Petter PH1 2 8SO5K BOLT 3 59S04 NUT, nylon insert 4 513142800 SHIMS (set) set 1 5 513329000 SPROCKET, engine 6 300106160 KEY, gib head 7 513335300 PIPE, exhaust...
  • Page 75 C - 2 200TM Mixer (up to serial number 0523)

  • Page 76: Air Cleaner (Optional)

    C - 2 AIR CLEANER (optional) Item Part no Serial no Description 1 220229000 AIR CLEANER, assembly - 220229001 ELEMENT 2 220229002 CLAMP, band 3 220229004 CAP, stack 4 10840A03 HOSE, air intake, c/w adaptor flange 5 97S12 CLIP, worm drive 6 11SO3B SCREW, set 7 7S03...
  • Page 77 C - 3 200TM Mixer (up to serial number 0523)

  • Page 78: Drive Assembly, Electricc

    C - 3 DRIVE ASSEMBLY, electric Item Part no Date Description 1 202439000 / Apr-87 MOTOR, electric 1 202440000 Apr-87 / MOTOR, electric 2 208393500 / 0507 # SWITCH, `Start/ stop" 2A 208304103 0508 / # SWITCH, "Start/ stop" 2B 208304104 0508 / # RELAY, overload 2C 13203000...
  • Page 79 C - 3 200TM Mixer (up to serial number 0523)
  • Page 80 C - 3 DRIVE ASSEMBLY, electric Item Part no Serial no Description 35 17S04 WASHER, spring 36 7S03 37 513333100 STUD, motor adjusting 38 513333300 PLATE, closing 39 11SO1B SCREW, set 40 131270000 COUPLING 41 133266050 NUT, locking 42 131766010 CONDUIT, pliable (0.5 metres long) 1 43 131570016...
  • Page 81 C - 4 200TM Mixer (up to serial number 0523)

  • Page 82: Drive Assembly, Lister-Petter Ts/Tr1

    C - 4 DRIVE ASSEMBLY, Lister-Petter TS/TR1 Item Part no Serial no Description 1 17S05 Feb-90 / WASHER, spring 2 1 1S04D Feb-90 / SCREW, set 3 7S03 Feb-90 / 4 12S03 Feb-90 / WASHER, flat 5 11 S03C Feb-90 / SCREW, set 6 153S08 Feb-90 /...
  • Page 83 D - 1 200TM Mixer (up to serial number 0523)

  • Page 84: Hopper

    D - 1 HOPPER Item Part no Serial no Description 1 513310900 HOPPER, assembly 2 513311400 / 0533 COVER (welded to hopper) 3 11SO3A / 0533 SCREW, set 4 17S04 / 0533 WASHER, spring 5 7S03 / 0533 V601137 / July '03...
  • Page 85 D - 2 200TM Mixer (up to serial number 0523)

  • Page 86: Hopper Cradle, Non Weigher D

    D - 2 HOPPER CRADLE, non weigher Item Part no Serial no Description 1 513311800 CRADLE, non weigher 2 513312600 BEARING 3 513312700 PIN, pivot, hopper 4 --- RAM, hopper (see page E - 5) 5 513312900 PIN, ram, lower 6 513313000 PIN, ram, upper 7 8S03E...
  • Page 87 D - 3 200TM Mixer (up to serial number 0523)

  • Page 88: Hopper Cradle, Weigher

    D - 3 HOPPER CRADLE, weigher Item Part no Serial no Description 1 513317500 CRADLE, weigher 2 513316700 SHAFT, cradle 3 513316800 SHAFT, hopper 4 513328800 WASHER 5 417705600 SEALS 6 113179100 BEARING, needle 7 513317100 CARRIER 8 513316900 LINK, weigher 9 267S12 WASHER, flat 10 7S08...
  • Page 89 E - 1 200TM Mixer (up to serial number 0523)

  • Page 90: Hydraulic Circuit, Basic

    E - 1 HYDRAULIC CIRCUIT, basic Item Part no Serial no Description 1 513305800 TANK, oil 2 513306400 LID, tank 3 513328000 CLAMP, hose 4 513329600 CLAMP, hose 5 451441500 / Jan-88 VALVE, control 5A --- Jan-88 / VALVE, control (see page E - 1 A) 6 11S03AA / Jan-88 SCREW, set...
  • Page 91 E - 1 200TM Mixer (up to serial number 0523)
  • Page 92 E - 1 HYDRAULIC CIRCUIT, basic Item Part no Date Description 24 365866100 / Sep-87 FITTING, elbow 24A 103S03J / Sep-87 SCREW, socket 24B V2002309 Sep-87 / Feb-90 KIT, elbow, assembly 24C - Sep-87 / Feb-90 ELBOW (order assembly) 24D 41S03 Sep-87 / Feb-90 WASHER, spring 24E 391832000...
  • Page 93 E - 1 200TM Mixer (up to serial number 0523)
  • Page 94 E - 1 HYDRAULIC CIRCUIT, basic Item Part no Serial no Description 31 220246000 FILLER/BREATHER 32 417735000 GASKET 33 220592000 STRAINER 34 241702000 PLUG 35 11S03A SCREW, set 36 100S02 SEAL, bonded 37 120S02 PLUG, blanking, cap 38 186S02 WASHER, selon 39 332719000 NUT, spire, captive 40 11 SO2A...
  • Page 95 E - 1AA 200TM Mixer (up to serial number 0523)
  • Page 96 E - 1AA CONTROL VALVE, monobloc Item Part no Serial no Description 1 451441600 / Jan-88 CONTROL VALVE 2 30322A0502 SCREW, socket cap head 3 30322A0204 CAP, end 4 30322A0102 VALVE, relief 5 30322A0503 HANDLE, assembly 6 68S02B SCREW, socket cap head 7 10S05 SPACER, washer 8 451441501...
  • Page 97 E - 1A 200TM Mixer (up to serial number 0523)
  • Page 98 E - 1A CONTROL VALVE, sectional Item Part no Serial no Description 1 V2000399 Feb-88 / CONTROL VALVE, assembly 2 V600017 COVER, inlet 4 127S04 PLUG 5 100S06 SEAL, bonded 6 V2003112 COVER, end 7 V600178 KIT, seals 8 V600184 VALVE, relief, 2000psi 9 V600023 KIT, seals...
  • Page 99 E - 1B 200TM Mixer (up to serial number 0523)
  • Page 100 E - 1B SECTION, control valve Item Part no Serial no Description 1 V600026 Feb-88 / SCREW, c/w washer 2 V2003116 CAP, end 3 V2003115 SCREW, shoulder 4 V2003117 SEAT, spring 5 V2003114 SPRING 6 V600179 SPACER 6A V600180 CHECK VALVE, assembly 7 V600181 KIT, repair 8 V2003118...
  • Page 101 E - 2 200TM Mixer (up to serial number 0523)

  • Page 102: Hydraulic Circuit, Weigher

    E - 2 HYDRAULIC CIRCUIT, weigher Item Part no Serial no Description Additional fittings for weigher. For basic hydraulic circuit, see page E - 1 1 503139300 VALVE, bleed, assembly 2 503139400 BODY, bleed valve 3 423208280 SPRING 4 503139500 PLUNGER, bleed valve 5 110959000 TUBE, nylon...
  • Page 103 E - 3 200TM Mixer (up to serial number 0523) MHY-1...

  • Page 104: Loadcell & Gauge

    E - 3 LOADCELL & GAUGE Item Part no Serial no Description 1A 513338440 LOADCELL & GAUGE, assembly WEIGH GAUGE (see page E - 3A) 2 253817055 POINTERS, load indicating set 1 3 417858000 SEAL, bonded 4 555182800 ADAPTOR 5 513331700 HOSE 5A 513331700 $ HOSE...
  • Page 105 E - 3A 200TM Mixer (up to serial number 0523)
  • Page 106 E - 3A WEIGH GAUGE Item Part no Serial no Description 1 253824000 GAUGE, assy. (see also page E - 3) 2 253818012 DIAL, 12", 1100 lbs 3 253818005 GLASS 4 253818006 SEAL, glass 5 253818003 SEAL, backplate 6 253818002 BACKPLATE 6A 253818004 SCREW, round head...
  • Page 107 E - 4 200TM Mixer (up to serial number 0523)
  • Page 108 E - 4 HYDRAULIC CIRCUIT, dragline Item Part no Serial no Description Additional fittings for dragline. For basic hydraulic circuit, see page E - 1 ADAPTOR, motor supply ports 1 555276700 ADAPTOR, winch motor 2 391111000 SEAL,'O' ring 3 404921000 SCREW, grub 4 417804000 SEAL bonded...
  • Page 109 E - 5 200TM Mixer (up to serial number 0523)
  • Page 110 E - 5 RAM, hopper Item Part no Serial no Description 1A 513305700 RAM, hopper, assembly 1 272137501 CYLINDER, ram 2 272137502 ROD, ram 3 272137503 PISTON, ram 4 272137504 PLATE, back up 5 272137505 CAP, screwed 5A 513305701 KIT, seals, assembly 6 --- SEAL, piston (order assembly) 7 ---...
  • Page 111 F - 1 200TM Mixer (up to serial number 0523)

  • Page 112: Water Tank

    F - 1 WATER TANK Item Part no Serial no Description 1 513327100 BODY, water tank 2 513327000 STAY 3 8S03E BOLT 4 61S03 NUT, binx 5 44S17J PIN, split 6 425435000 SPRING 7 513326600 8 513326700 PLATE 9 513326800 CONNECTOR 10 7S04 11 267S06...
  • Page 113 G - 1 200TM Mixer (up to serial number 0523)

  • Page 114: Draglineg

    G - 1 DRAGLINE Item Part no Serial no Description 1 513322400 JIB, leg, R.H. 2 513322500 JIB, leg, L.H. 3 513322700 TIE BAR, tilt end 4 513323400 TIE BAR, engine end 5 513338100 PLATE 6 513338000 JIB, leg 7 513322600 BEAM, top 8 513323500 PIN, pulley...
  • Page 115 G - 1 200TM Mixer (up to serial number 0523)
  • Page 116 G - 1 DRAGLINE Item Part no Serial no Description MOTOR, hydraulic (see page E - 4) 41 - 42 6SO6H BOLT 43 41S09 WASHER, spring 44 477502000 ROPE, wire 45 132204000 CLIP, rope 46 443105010 THIMBLE 47 412606000 SHACKLE 48 330102020 NIPPLE, grease 49 112805300...
  • Page 117 G - 2 200TM Mixer (up to serial number 0523)

  • Page 118: Loading Shovel

    G - 2 LOADING SHOVEL Item Part no Serial no Description 1 513331300 SHOVEL 2 555209100 HANDLE, shovel 3 44S17K PIN, split 4 369200000 TUBE, rubber 5 555214800 CLAMP, switch 6 8SO1F BOLT 7 11S05D SCREW, set 8 143200300 CLIP, cable 9 144734000 CABLE 10 16S05B...
  • Page 119 G - 3 200TM Mixer (up to serial number 0523)

  • Page 120: Loading Ramp

    G - 3 LOADING RAMP Item Part no Serial no Description 1 513336900 PANEL, side, L.H. 2 513332000 PLATE, floor 3 513336901 PANEL, side, R.H. 4 513337000 PARTITION 5 513332300 STRIP, countersunk 6 52S04G SCREW, countersunk 7 7S04 8 17S05 WASHER, spring 9 513332500 FLAP, rubber...
  • Page 121 H - 1 200TM Mixer (up to serial number 0523)

  • Page 122: Wiring Loom, Dragline

    H - 1 WIRING LOOM, dragline Item Part no Serial no Description - 513340300 LOOM assembly, dragline 1 20203000 REGULATOR 2 205304600 PLUG, socket 3 V2003252 GROMMET 4 207652000 RESISTOR, wire wound 5 555213700 BOARD, insulating 6 555253800 CLAMP, socket cable 7 82SO7F SCREW, round head 8 83S07...
  • Page 123 H - 2 200TM Mixer (up to serial number 0523)
  • Page 124 H - 2 DYNAMO & MOUNTING Dragline mixer with Petter PH1 engine Item Part no Serial no Description 1 513334200 BRACKET, dynamo adjuster 2 513334600 BRACKET 3 397463000 BELT, vee 4 418200808 SCREW, set 5 41S07 WASHER, spring 6 66SO2A SCREW, set 7 104S02 8 41S04...
  • Page 125 H - 3 200TM Mixer (up to serial number 0523)
  • Page 126 H - 3 DYNAMO & MOUNTING Dragline mixer with Electric drive Item Part no Date Description 1 513333000 BRACKET, dynamo 2 513333200 BRACKET, dynamo adjuster 3 513334300 PULLEY, dynamo 4 513334900 / Apr-87 PULLEY, dynamo drive, 24mm bore 4 513350600 Apr-87 / 0507 # PULLEY, dynamo drive, 28mm bore 4A 513349900...
  • Page 127 H - 4 200TM Mixer (up to serial number 0523)
  • Page 128 H - 4 DYNAMO & MOUNTING Dragline mixer with Lister-Petter TS/TR1 engine Item Part no Serial no Description 1 205501100 Feb 90 / DYNAMO 1A 513334300 PULLEY,dynamo 2 --- CABLE, electric (see page H - 1) 3 513347300 BRACKET, dynamo 4 11 S03C SCREW, set 5 17S04...
  • Page 129 J - 1 200TM Mixer (up to serial number 0523)
  • Page 130 J - 1 DECALS & PLATES Item Part no Serial no Description 1 V2003108 “200TM” 2 V2003037 PLATE, serial number - 15S01A SCREW 3 504600900 WARNING, engine housing 4 504694600 WARNING, safety 5 513331500 WATER TANK OPERATION 6 513331600 DANGER, hopper...
  • Page 131 J - 1A 200TM Mixer (up to serial number 0523)
  • Page 132 J - 1A DECALS & PLATES Item Part no Serial no Description 20 V2004259 HOPPER CONTROLS 21 V2004137 EAR PROTECTION 22 V2004227 BATTERY ISOLATOR 23 V2004229 OPERATORS HANDBOOK 24 V2004282 HOT SURFACES 25 V2004289 HANDS CLEAR 26 V2004302 ENGINE STOP 27 V2004307 ELECTRICAL HAZARD 28 V2004288...
  • Page 133 J - 1B 200TM Mixer (up to serial number 0523)
  • Page 134 J - 1B DECALS & PLATES Item Part no Serial no Description 35 V2004223 “CE” MARK (Only applied to EC specification machines) 36 V2004744 EYE PROTECTION 37 V2005208 ENGINE STARTING PROCEDURE V601137 / July '03...
  • Page 135 J - 2 200TM Mixer (up to serial number 0523) MMI - 15...
  • Page 136 J - 2 SPECIAL TOOLS Item Part no Serial no Description 1 513204000 CLAMP, drum clip 2 V2003698 PUNCH, bleed valve seat V601137 / July '03...
  • Page 137 Numerical Index Up to mixer serial number 0523...
  • Page 139 Part No. Page Part No. Page Part No. Page 4602331 J - 1 134105102 C - 4 220246000 E - 1 13203000 C - 3 134105107 B - 1 220592000 E - 1 13203000 E - 3 135902000 G - 2 240708000 C - 1 13204000...
  • Page 140 Part No. Page Part No. Page Part No. Page 304708035 B - 1 397463000 H - 2 504531500 F - 1 304708040 B - 1 403760610 E - 3 504600900 J - 1 304710840 C - 3 404921000 E - 4 504694600 J - 1 315803100...
  • Page 141 Part No. Page Part No. Page Part No. Page 513310100 B - 1 513317500 D - 3 513326800 F - 1 513310300 B - 1 513317700 A - 1 513327000 F - 1 513310400 B - 1 513318300 A - 1 513327100 F - 1 513310500...
  • Page 142 Part No. Page Part No. Page Part No. Page 513332700 C - 3 513340300 H - 1 555209100 G - 2 513332800 C - 3 513342400 A - 1 555213700 H - 1 513332900 C - 3 513345900 A - 1 555214800 G - 2 513333000...
  • Page 143 Part No. Page Part No. Page Part No. Page 10977A03 E - 1 11S03B B - 1 122S03 E - 1 10S01 E - 4 11S03B E - 3 122S04 E - 1 10S02 E - 4 11S03B H - 4 127S04 E - 1 10S02...
  • Page 144 Part No. Page Part No. Page Part No. Page 17S03 B - 1 236S04 F - 1 41S05 E - 1 17S03 C - 3 261S02M E - 3 41S05 E - 1A 17S03 F - 1 267S02 E - 3 41S05 E - 2 17S03...
  • Page 145 Part No. Page Part No. Page Part No. Page 61S05 G - 1 7S03 D - 2 8S03E F - 1 61S07 A - 1 7S03 D - 3 8S04D C - 3 66S01AA E - 4 7S03 E - 1 8S04J E - 1 66S02A...
  • Page 146 Part No. Page Part No. Page V2003116 E - 1B V600062 E - 1B V2003117 E - 1B V600063 E - 1B V2003118 E - 1B V600064 E - 1B V2003119 E - 1B V600065 E - 1B V2003120 E - 1B V600066 E - 1B V2003122...
  • Page 148 Mixers manfactured from serial number TM200DA0524 (January 1993) << To beginning of Parts...

  • Page 150: Dynamo & Mount, For Dragline Mixer With Electric Drive

    Contents A - 1 MAINFRAME, AXLES & STABILISER A - 2 PANELS B - 1 B - 1 DRUM DRUM B - 2 TRUNNION & TILT WHEEL B - 3 DRUM DRIVE C - 1 LISTER-PETTER TS1 & TR1 ENGINE C - 2 ELECTRIC MOTOR D - 1...
  • Page 152 A - 1 200TM Mixer (from serial number 0524) MCH-26...
  • Page 153 A - 1 MAINFRAME, AXLES & STABLISER Item Part no Serial no Description 1 513350700 MAINFRAME 2 513327300 SUPPORT tank 3 11S05E SCREW, set 4 17S06 WASHER, spring 5 7S05 6 513355700 COVER, hydraulic control valve 7 7S03 8 17S04 WASHER, spring 9 267S05 WASHER, flat...
  • Page 154 A - 1 200TM Mixer (from serial number 0524) MCH-26...
  • Page 155 A - 1 MAINFRAME, AXLES & STABLISER Item Part no Serial no Description 50 513354100 STRUT, hopper support 51 267S10 WASHER, flat 52 44S17J PIN, split 55 V2004201 BRACKET, housing support 56 11S03C SCREW, set 57 11S03B SCREW, set 58 267S05 WASHER, flat 59 17S04 WASHER, spring...
  • Page 156 A - 2 200TM Mixer (from serial number 0524) MCH-25...
  • Page 157 A - 2 PANELS Item Part no Serial no Description 1 V2003568 (year) / 1993 BOX, document (document box now welded to item 45) 2 101S07E (year) / 1993 RIVET 5 513347100 PLATE (diesel engines) 6 513347100 / 0596 PLATE (electric motors) 6 513360000 0597 / PLATE (electric motors)
  • Page 158 A - 2 200TM Mixer (from serial number 0524)
  • Page 159 A - 2 PANELS Item Part no Serial no Description 50 513354600 PLATE 51 11S02A SCREW, set 52 17S03 WASHER, spring 53 7S02 55 513307000 COVER, hydraulic tank 56 11S03A SCREW, set 57 17S04 WASHER, spring 58 7S03 59 513307100 COVER, hydraulic filler 60 11S02A SCREW, set...
  • Page 160 B - 1 200TM Mixer (from serial number 0524) MD-16...
  • Page 161 B - 1 DRUM Item Part no Serial no Description 1 513323902 DRUM, top 2 513324000 DRUM, base 3 513324100 CLIP, drum 4 513324200 BRIDGE PIECE 5 V2000772 ADHESIVE, flexible tube 1 10 513348200 BLADE (diesel motors) illustrated 10 513324300 BLADE, (electric motors) not illustrated 11 16S09D SCREW, slottted panhead...
  • Page 162 B - 2 200TM Mixer (from serial number 0524) MD-17...
  • Page 163 B - 2 TRUNNION & TILT WHEEL Item Part no Serial no Description 1 513354000 # TRUNNION 2 513310000 # DOWEL # When ordering Trunnion 513354000 it is necessary to order dowel 513310000. (The dowel will need to be welded to the trunnion.) 3 513316600 COVER, rear...
  • Page 164 B - 3 200TM Mixer (from serial number 0524) MD-15...
  • Page 165 B - 3 DRUM DRIVE Item Part no Serial no Description 1 300110845 KEY, taper gib 2 513310700 PINION 3 132362000 CIRCLIP 4 88S05D BEARING 5 513310300 SHAFT 6 513305400 HOUSING 7 88S15D BEARING 10 513152400 SHIM, pack set 1 11 513324400 WASHER, locking strip 12 11S05H...
  • Page 166 C - 1 200TM Mixer (from serial number 0524) ELP-29...
  • Page 167 C - 1 DRIVE ASSEMBLY, Lister-Petter TS1 & TR1 engines Item Part no Date Description IMPORTANT Engine change From mixer serial number 1110 (June 2005) the Lister-Petter TS1 engine was replaced by the Lister-Petter TR1 engine. The TR1 engine is completely interchangeable with the TS1 engine and consumable items such as filter elements are identical.
  • Page 168 C - 1 200TM Mixer (from serial number 0524)
  • Page 169 C - 1 DRIVE ASSEMBLY, Lister-Petter TS1 & TR1 engines Item Part no Date Description 20 —- PUMP, hydraulic (see Hydraulic Sec.) 21 —- STUD, (see Engine Parts Catalogue) 22 17S04 WASHER, spring 23 7S03 25 513359800 PIPE, oil drain 26 241904000 SOCKET 27 —-...
  • Page 170 C - 2 200TM Mixer (from serial number 0524) MEL-19...
  • Page 171 C - 2 DRIVE ASSEMBLY, electric Item Part no Serial no Description MOTOR, electric, "Star Delta" 1 202440000 / 0892 MOTOR, electric, "Direct On Line" 1 202450000 0893 / 2 8S04D BOLT 3 59S03 NUT, nylon insert 5 304710840 KEY, parallel 6 57S04D2 SCREW, grub 7 513334700...
  • Page 172 D - 1 200TM Mixer (from serial number 0524) MH-4...
  • Page 173 D - 1 HOPPER Item Part no Serial no Description 1 513310900 HOPPER, assembly 2 172S05D BOLT, coach 3 267S07 WASHER, flat 4 61S05 NUT, self-locking V601191 / issue 01 0993...
  • Page 174 D - 2 200TM Mixer (from serial number 0524) MH-5...
  • Page 175 D - 2 HOPPER CRADLE, non weigher Item Part no Serial no Description 1 513311800 CRADLE, non weigher 2 513312600 BEARING 3 513312700 PIN, pivot, hopper 4 17S04 WASHER, spring 5 11S03A SCREW, set 6 68S04D SCREW, socket head cap 7 131S01 NIPPLE, grease, straight 8 176S01...
  • Page 176 D - 3 200TM Mixer (from serial number 0524)
  • Page 177 D - 3 HOPPER CRADLE, weigher Item Part no Serial no Description 1 513317500 CRADLE, weigher 2 513316700 SHAFT, cradle 3 513316800 SHAFT, hopper 4 513328800 WASHER 5 417705600 SEAL 6 113179100 BEARING, needle 7 513317100 CARRIER 8 513316900 LINK, weigher 9 267S12 WASHER, flat 10 7S08...
  • Page 178 E - 1 200TM Mixer (from serial number 0524)
  • Page 179 E - 1 HYDRAULIC CIRCUIT, basic Item Part no Serial no Description 1 513305800 TANK, oil 2 332719000 NUT, spire, captive 3 417735000 GASKET, strip 1metre 4 513306400 LID, tank 5 186S02 WASHER, selon 6 267S04 WASHER, flat 7 11S02A SCREW, set 9 10565A01 FILLER / BREATHER...
  • Page 180 E - 1 200TM Mixer (from serial number 0524)
  • Page 181 E - 1 HYDRAULIC CIRCUIT, basic Item Part no Serial no Description 31 100S04 / 0658 # SEAL, bonded 32 119S08 / 0658 # ADAPTOR, m/m 35 31S02G HOSE, control valve to tank 36 119S10 / 0658 # ADAPTOR, m/m 37 100S06 / 0658 # SEAL, bonded...
  • Page 182 E - 1A 200TM Mixer (from serial number 1391)
  • Page 183 E - 1A HYDRAULIC PUMP, DIRECT DRIVE, (TR1 Engine) Item Part no Serial no Description STUD 1 V2006390 1391 / SHAFT, extension 2 V2006381 1391 / 3 417732500 1391 / SEAL, oil, gear cover 4 10977A06 1391 / PUMP. Hydraulic "Dowty" Anti-Clock ……..
  • Page 184 E - 2 200TM Mixer (from serial number 0524) DHY-14...
  • Page 185 E - 2 CONTROL VALVE, HYDRAULIC Item Part no Serial no Description 1 V2000399 Feb-88 / 0658 CONTROL VALVE, assembly 2 V600017 COVER, inlet 4 127S04 PLUG 5 100S06 SEAL, bonded 6 V2003112 COVER, end 7 V600178 KIT, seals 8 V600184 VALVE, relief, 2000psi 9 V600023 KIT, seals...
  • Page 186 E - 3 200TM Mixer (from serial number 0524) DHY-15...
  • Page 187 E - 3 CONTROL VALVE SECTION Item Part no Serial no Description 1 V600026 Feb-88 / 0658 SCREW, c/w washer 2 V2003116 CAP, end 3 V2003115 SCREW, shoulder 4 V2003117 SEAT, spring 5 V2003114 SPRING 6 V600179 SPACER 6A V600180 CHECK VALVE, assembly 7 V600181 KIT, repair...
  • Page 188 E - 3A 200TM Mixer (from serial number 0524)
  • Page 189 E - 3A CONTROL VALVE, monobloc Item Part no Serial no Description 1 V2004605 0659 / VALVE, control, assembly 2 V602630 LEVER 3 7S04 4 V602629 SEALS, repair kit 5 V603565 END CAP, lever 5A V603605 VALVE, relief 5B V603606 END CAP, spring base # SCREW, socket head, H.P.C.
  • Page 190 E - 4 200TM Mixer (from serial number 0524) MHY-28...
  • Page 191 E - 4 HYDRAULIC CIRCUIT, bleed valve for weigher Item Part no Serial no Description For basic hydraulic circuit and hose failure valve, see page E - 1 1 503139300 VALVE, bleed, assembly 2 503139400 BODY, bleed valve 3 423208280 SPRING 4 503139500 PLUNGER, bleed valve...
  • Page 192 E - 5 200TM Mixer (from serial number 0524) MHY-1...
  • Page 193 E - 5 LOADCELL & GAUGE Item Part no Serial no Description 1A 513338440 LOADCELL & GAUGE, assembly WEIGH GAUGE (see page E - 6) 2 253817055 POINTERS, load indicating set 1 3 417858000 SEAL, bonded 4 555182800 ADAPTOR 5 513331700 HOSE 5A 513331700 $ HOSE...
  • Page 194 E - 6 200TM Mixer (from serial number 0524) MHY-21...
  • Page 195 E - 6 WEIGH GAUGE Item Part no Serial no Description 1 253824000 GAUGE, assy. (see also page E - 5) 2 253818012 DIAL, 12", 1100 lbs 3 253818005 GLASS 4 253818006 SEAL, glass 5 253818003 SEAL, backplate 6 253818002 BACKPLATE 6A 253818004 SCREW, round head...
  • Page 196 E - 7 200TM Mixer (from serial number 0524) MHY-27...
  • Page 197 E - 7 HYDRAULIC CIRCUIT, dragline winch motor Item Part no Serial no Description For basic hydraulic circuit, see page E - 1 MOTOR, hydraulic "Lucas" 1 267115000 / 0730 …… …………… / 0730 KIT, seals MOTOR, hydraulic "White" 1 267118000 0731 / ……...
  • Page 198 200TM Mixer E - 7 (from serial number 0524) MHY-27...
  • Page 199 E - 7 HYDRAULIC CIRCUIT, dragline winch motor Item Part no Serial no Description For basic hydraulic circuit, see page E - 1 Monoblock Control Valve, (refer to page E3A) 25 31S02G HOSE, manifold to control valve 26 93S01 0659/ ADAPTOR, bulkhead m/m 27 100S03 0659/...
  • Page 200 E - 8 200TM Mixer (from serial number 0524)
  • Page 201 E - 8 RAM, hopper up to November 1999 Item Part no Serial no Description 1A 513305700 / 0800 RAM, hopper, assembly 1 272137501 CYLINDER, ram 2 272137502 ROD, ram 3 272137503 PISTON, ram 4 272137504 PLATE, back up 5 272137505 CAP, screwed 5A 513305701 KIT, seals, assembly...
  • Page 202 E - 9 200TM Mixer (from serial number 0524) MHY-38...
  • Page 203 E - 9 RAM, hopper from November 1999 Item Part no Serial no Description 1A 513361300 0801 /1317 RAM, hopper, assembly 1 272137517 CYLINDER, ram 2 272137502 ROD, ram 3 272137503 PISTON, ram 4 272137504 PLATE, back up 5 272137518 RETAINER 5A 513305701 KIT, seals, assembly...
  • Page 204 E - 9A 200TM Mixer (from serial number 1318)
  • Page 205 E - 9A RAM, hopper from April 2010 Item Part no Serial no Description 1A 513369100 1318 / RAM, hopper, assembly 1 272137520 CYLINDER, ram 2 272137521 ROD, ram 3 272137522 RETAINER 4 272137523 PISTON, ram 5 59S20 NUT, nyloc 6 513369200 KIT, seals, assembly ----------...
  • Page 206 F - 1 200TM Mixer (from serial number 0524)
  • Page 207 F - 1 WATER TANK Item Part no Serial no Description 1 513327100 BODY, water tank 2 513327000 STRUT 3 8S03E BOLT 4 61S03 NUT, self-locking 5 44S17J PIN, split 6 425435000 SPRING 7 513326600 8 513326700 PLATE 9 513326800 CONNECTOR 10 61S04 NUT, self-locking...
  • Page 208 G - 1 200TM Mixer (from serial number 0524) MDR-11...
  • Page 209 G - 1 DRAGLINE Item Part no Serial no Description 1 513355100 JIB, leg, R.H. 2 513355000 JIB, leg, L.H. 3 8S07G BOLT 4 17S09 WASHER, spring 5 7S07 6 513322600 BEAM, top 7 8S05L BOLT 8 267S07 WASHER, flat 9 61S05 NUT, self-locking 10 513322700...
  • Page 210 G - 1 200TM Mixer (from serial number 0524) MDR-11...
  • Page 211 G - 1 DRAGLINE Item Part no Serial no Description 45 513330100 DRUM, winding 46 267S07 / 0730 WASHER, flat 46 10S05 0731 / WASHER, flat 47 17S06 / 0730 WASHER, spring 47 41S09 0731 / WASHER, spring 48 11S05M / 0730 SCREW, set, M12 48 6S06H...
  • Page 212 G - 2 200TM Mixer (from serial number 0524) MDR-2(A)
  • Page 213 G - 2 LOADING SHOVEL Item Part no Serial no Description 1 513331300 SHOVEL 2 555209100 HANDLE, shovel 3 44S17K PIN, split 4 369200000 TUBE, rubber (300mm long) 5 555214800 CLAMP, switch 6 8S01F BOLT 7 11S05D SCREW, set 8 143200300 CLIP, cable 9 144734000 CABLE...
  • Page 214 G - 3 200TM Mixer (from serial number 0524) MDR-3...
  • Page 215 G - 3 LOADING RAMP Item Part no Serial no Description 1 513336900 PANEL, side, L.H. 2 513332000 PLATE, floor 3 513336901 PANEL, side, R.H. 4 513337000 PANEL, partition 5 513332300 RETAINER, countersunk 6 52S04G SCREW, countersunk 7 7S04 8 17S05 WASHER, spring 9 513332500 TRIM, rubber...
  • Page 216 H - 1 200TM Mixer (from serial number 0524) MEL-4...
  • Page 217 H - 1 WIRING LOOM, dragline Item Part no Serial no Description - 513340300 LOOM assembly, dragline 1 20203000 REGULATOR 2 205304600 PLUG, socket 3 V2003252 GROMMET 4 207652000 RESISTOR, wire wound 5 555213700 BOARD, insulating 6 555253800 CLAMP, socket cable 7 82S07F SCREW, round head 8 83S07...
  • Page 218 H - 2 200TM Mixer (from serial number 0524)
  • Page 219 H - 2 START / STOP SWITCHES, electric drive mixers Item Part no Serial no Description When ordering please state whether the Start/Stop switch is ……… "Star Delta" "Direct On Line" # SWITCH, “ Start / Stop ” 1 208304103 / 0892 x SWITCH, “...
  • Page 220 H - 3 200TM Mixer (from serial number 0524) MEL-3...
  • Page 221 H - 3 DYNAMO & MOUNT - Dragline mixer with Electric drive Item Part no Serial no Description 1 513333000 BRACKET, dynamo 2 513333200 BRACKET, dynamo adjuster 3 513334300 PULLEY, dynamo 4 513350600 # PULLEY, dynamo drive, 28mm bore 4A 513349900 # PULLEY/HALF COUPLING (welded) # 513349900 consists of pulley 513350600 and half coupling 147320500 welded...
  • Page 222 H - 4 200TM Mixer (from serial number 0524) MEL-21...
  • Page 223 H - 4 DYNAMO & MOUNTING - Dragline mixer Lister-Petter TS1 (hand start) engine Item Part no Serial no Description 1 205501100 DYNAMO 2 513334300 PULLEY, dynamo 3 513347300 BRACKET, dynamo 4 267S05 WASHER, flat 5 11S03B SCREW, set 6 11S03C SCREW, set 7 17S04 WASHER, spring...
  • Page 224 H - 5 200TM Mixer (from serial number 0524)
  • Page 225 H - 5 BATTERY TRAYS Item Part no Serial no Description 5 30080A03 CARRIER, battery 6 11S04C SCREW, set 7 59S03 NUT, nylon insert 8 40SA17 ROD, tie 9 9S01 10 267S04 WASHER, flat 11 10559A01 CLAMP, battery 15 10742A05 COVER, battery 16 267S04 WASHER, flat...
  • Page 226 H - 6 200TM Mixer (from serial number 0524)
  • Page 227 H - 6 ELECTRIC START CIRCUIT Item Part no Serial no Description 1 109S08 BATTERY 2 10989A10 CABLE, battery, "Positive" 2A V2004204 INSULATOR, positive cable 3 V2003510 CABLE, battery “Negative” 3A V2004214 ISOLATOR, negative cable 20 20313A05 PANEL, instruments 21 11S04B SCREW, set 22 17S05 WASHER, spring...
  • Page 228 J - 1 200TM Mixer (from serial number 0524)
  • Page 229 J - 1 DECALS & PLATES Item Part no Serial no Description 1 V2003108 “200TM” 2 V2003037 PLATE, serial number - 15S01A SCREW 3 504600900 WARNING, engine housing 4 504694600 WARNING, safety 5 513331500 WATER TANK OPERATION 6 513331600 DANGER, hopper...
  • Page 230 J - 1A 200TM Mixer (from serial number 0524)
  • Page 231 J - 1A DECALS & PLATES Item Part no Serial no Description 20 V2004259 HOPPER CONTROLS 21 V2004137 EAR PROTECTION 22 V2004227 BATTERY ISOLATOR 23 V2004229 OPERATORS HANDBOOK 24 V2004282 HOT SURFACES 25 V2004289 HANDS CLEAR 26 V2004302 ENGINE STOP 27 V2004307 ELECTRICAL HAZARD 28 V2004288...
  • Page 232 J - 1B 200TM Mixer (from serial number 0524)
  • Page 233 J - 1B DECALS & PLATES Item Part no Serial no Description 35 V2004223 “CE” MARK (Only applied to EC specification machines) 36 V2004744 EYE PROTECTION 37 V2005208 ENGINE STARTING PROCEDURE V601191 / issue 02 0301...
  • Page 234 J - 2 200TM Mixer (from serial number 0524) MMI - 15...

  • Page 235: Special Toolsj

    J - 2 SPECIAL TOOLS Item Part no Serial no Description 1 513204000 CLAMP, drum clip 2 V2003698 PUNCH, bleed valve seat V601191 / issue 01 0993...
  • Page 238 CALIFORNIA Proposition 65 Warning Diesel engine exhaust and some of its constituents are known to the state of California to cause cancer, birth defects, and other reproductive harm.

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