Toro Reelmaster 5410-D Operator's Manual
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Toro Reelmaster 5410-D Operator's Manual

Ride-on, reel-blade lawn mower
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Original Instructions (EN)
Reelmaster
Traction Unit
Model No. 03606—Serial No. 316000501 and Up
Model No. 03607—Serial No. 316000501 and Up
Form No. 3400-966 Rev B
®
5410-D or 5510-D
*3400-966* B

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  • Page 1 Form No. 3400-966 Rev B Reelmaster ® 5410-D or 5510-D Traction Unit Model No. 03606—Serial No. 316000501 and Up Model No. 03607—Serial No. 316000501 and Up *3400-966* B Register at www.Toro.com. Original Instructions (EN)
  • Page 2 Whenever you need service, genuine Toro parts, or additional information, contact an Authorized Service Dealer or Toro Customer Service and have the model and serial numbers of your product ready. The model and serial numbers are on a plate mounted on the left side of the frame under the foot rest.

  • Page 3: Table Of Contents

    Contents Checking the Fuel Lines and Connections..........55 Fuel Pick-up Tube Screen......... 55 Safety ............... 4 Electrical System Maintenance ......55 Safe Operating Practices........4 Servicing the Battery......... 55 Sound Power Level ..........6 Fuses..............56 Sound Pressure Level ........6 Drive System Maintenance ........

  • Page 4: Safety

    Safety properly. Do not operate the machine unless they are functioning properly. Improper use or maintenance by the operator or Safe Handling of Fuels owner can result in injury. To reduce the potential for injury, comply with these safety instructions •...
  • Page 5 Slope Safety • Never operate the machine with damaged guards, shields, or without safety protective devices in • Slow down the machine and use extra care on place. Make sure that all interlocks are attached, hillsides. Travel in the recommended direction on adjusted properly, and functioning properly.

  • Page 6: Sound Power Level

    Sound Power Level • Carefully release pressure from components with stored energy. These units have a guaranteed sound power level • Disconnect battery before making any repairs. of 103 dBA, which includes an Uncertainty Value (K) Disconnect the negative terminal first and the of 1 dBA.

  • Page 7: Safety And Instructional Decals

    Safety and Instructional Decals Safety decals and instructions are easily visible to the operator and are located near any area of potential danger. Replace any decal that is damaged or lost. decal110-0986 110-0986 1. Press the brake pedal and parking brake pedal to set the parking brake.
  • Page 8 decal110-8921 110-8921 1. Traction unit speed 2. Slow 3. Fast r:\decal117-0169 117–0169 decal117-2718 1. Read the Operator's Manual. 117–2718 2. Power point—10 A 3. Headlights—10 A 4. Power—10 A 5. Engine start—15 A 6. Optional air ride seat suspension—10 A 7.
  • Page 9 decal133-2931 133-2931 4. Tipping hazard—do not drive across or down slopes greater 1. Warning—read the Operator's Manual; do not operate this machine unless you are trained. than 15 degrees; only drive on slopes with the cutting units lowered; always wear a seatbelt 2.
  • Page 10 decal120-4158 120–4158 1. Read the Operator’s 3. Engine—preheat Manual. 2. Engine—start 4. Engine—stop decal125-8754 125–8754 1. Headlights 6. Slow 2. Engage 7. Lower the cutting units 3. Power take-off (PTO) 8. Raise the cutting units 4. Disengage 9. Read the Operator’s Manual.

  • Page 11: Setup

    Setup Loose Parts Use the chart below to verify that all parts have been shipped. Procedure Description Qty. – No parts required Adjust the tire pressure. – No parts required Adjust the control-arm position. Right, front hose guide Install the cutting units. Left, front hose guide –...

  • Page 12: Adjusting The Tire Pressure

    Adjusting the Tire Pressure No Parts Required Procedure The tires are over-inflated for shipping. Therefore, release some of the air to reduce the pressure. Correct air pressure in the front and rear tires is 83 to 103 kPa (12 to 15 psi). Important: Maintain even pressure in all tires to ensure that there is uniform contact with the turf.

  • Page 13: Installing The Cutting Units

    A. Remove the 2 carriage bolts and nuts securing the rod bracket to the cutting-unit tabs (Figure Installing the Cutting Units Parts needed for this procedure: Right, front hose guide Left, front hose guide g003949 Figure 4 1. Turf-compensation spring 3.
  • Page 14 g030896 Figure 6 1. Cutting unit 1 5. Cutting unit 5 2. Cutting unit 2 6. Reel motor 3. Cutting unit 3 7. Weight 4. Cutting unit 4 g015160 Figure 7 1. Hose guide (cutting unit 4 3. Nut shown) 2.
  • Page 15 g003979 Figure 11 1. Lynch pin and washer g003975 Figure 9 B. Insert the lift-arm yoke onto the carrier-frame shaft (Figure 10). 1. Snapper pin 2. Cap C. Insert the lift-arm shaft into the lift arm and secure it with the washer and lynch pin 8.

  • Page 16: Adjusting The Turf-Compensation Spring

    Note: Rotate the motor counterclockwise until the flanges encircle the bolts and then tighten the bolts. Important: Make sure that the reel-motor hoses are not twisted, kinked, or at risk of being pinched. g003863 Figure 14 1. Turf-compensation spring 3. Spring rod 2.

  • Page 17: Product Overview

    Product Overview g003985 Figure 15 g216864 Figure 17 1. Cutting-unit kickstand 1. Engine hood 5. Seat adjustments 2. Seat 6. Front cutting units Secure the kickstand to the chain bracket with the 3. Control arm 7. Rear cutting units snapper pin (Figure 16).
  • Page 18 Traction Pedal Tilt-Steering Pedal To tilt the steering wheel toward you, press the foot The traction pedal controls the forward and reverse pedal down, pull the steering tower toward you to operation (Figure 19). Press the top of the pedal the most comfortable position, and release the pedal to move forward and the bottom to move rearward.
  • Page 19 cannot lower the cutting units when the mow/transport lever is in the T position. RANSPORT Headlight Switch Pivot the switch downward to turn on the headlights (Figure 20). Backlap Levers Use the backlap levers in conjunction with the lower mow/raise control lever for backlapping the reels g004132 (Figure 21).
  • Page 20 InfoCenter Icon Description SERVICE DUE Indicates when scheduled service should be performed Engine rpm/status—indicates the engine speed (rpm) Hour meter Info icon Fast g020650 g020650 Slow Figure 24 1. Indicator light 3. Middle button 2. Right button 4. Left button Fuel level •...
  • Page 21 The cutting units are lowering. Faults Contains a list of the recent machine faults. Refer to the Service Manual or contact The cutting units are raising. your Toro Distributor for more information on the Faults PIN code menu and the information contained there. Service...
  • Page 22 Rear Backlap Reel Speed Controls the speed of the rear If you changed the PIN code and forgot the reels in backlap mode. code, contact your Authorized Toro Distributor for Protected Menus Allows a person authorized assistance. by your company with the PIN code to access protected 1.
  • Page 23 Viewing and Changing the Protected Menu Settings 1. In the Protected Menu, scroll down to Protect Settings. 2. To view and change the settings without entering a passcode, use the right button to change the Protect Settings to O 3. To view and change the settings with a passcode, use the left button to change the Protect Settings to O , set the passcode, and...
  • Page 24 1. To change the Reel Speed Settings, scroll down to the F Reel RPM, R Reel RPM, or both. 2. Press the right button to change the reel speed value. As you change the speed setting, the display continues to show the calculated reel speed based on blade count, mow speed and HOC, which was previously entered, but the new value is also displayed.

  • Page 25: Specifications

    0 to 13 km/h (0 to 8 mph) Attachments/Accessories A selection of Toro approved attachments and accessories is available for use with the machine to enhance and expand its capabilities. Contact your Authorized Service Dealer or Distributor or go to www.Toro.com for a list of all approved attachments and accessories.

  • Page 26: Operation

    Operation The use of protective equipment for eyes, ears, hands, feet, and head is recommended. Note: Determine the left and right sides of the machine from the normal operating position. CAUTION If you leave the key in the ignition switch, G009027 someone could accidently start the engine g009027...
  • Page 27 Fuel filter plugging may be expected for a time • after converting to biodiesel blends. Never keep fuel in containers with zinc plating on the inside. • Contact your Authorized Toro Distributor if you • Do not use fuel additives. wish for more information on biodiesel.

  • Page 28: Checking The Cooling System

    Fuel Tank Capacity Checking the Cooling System 53 L (14 US gallons) Service Interval: Before each use or daily Adding Fuel Clean debris off the screen, oil cooler, and front of 1. Park the machine on a level surface. the radiator daily and more often if conditions are 2.

  • Page 29: Checking The Hydraulic Fluid

    30). Remove the cap 19 L (5 US gallon) pails or 208 L (55 US gallon) drums. See the Parts Catalog or your Toro Distributor for part numbers.) from the filler neck. Alternate fluids: If the Toro fluid is not available, other fluids may be used provided they meet all the following material properties and industry specifications.

  • Page 30: Check The Torque Of The Wheel Nuts

    Check the Torque of the warm up (without load), then move the throttle control to the desired position. Wheel Nuts Stopping the Engine Service Interval: After the first hour 1. Move all controls to N , set the parking After the first 10 hours EUTRAL brake, move the engine-speed switch to the low Every 250 hours...
  • Page 31 the soot filter, converting the soot to ash, and clears CAUTION the channels of the soot filter so that filtered engine The exhaust temperature is hot (approximately exhaust flows out the DPF. 600°C (1112°F) during DPF parked The engine computer monitors the accumulation of regeneration or recovery regeneration.
  • Page 32 DPF Ash Accumulation • When enough ash accumulates, the engine computer sends information to the InfoCenter in • The lighter ash is discharged through the exhaust the form of a system advisory or an engine fault to system; the heavier ash collects in the soot filter. indicate the accumulation of ash in the DPF.
  • Page 33 Types of Diesel Particulate Filter Regeneration Types of diesel particulate filter regeneration that are performed while the machine is operating: Type of Regeneration Conditions for DPF regeneration DPF description of operation Passive Occurs during normal operation of the machine at The InfoCenter does not display an icon indicating high-engine speed or high-engine load passive regeneration.
  • Page 34 DPF is already in need of a parked When the recovery-regeneration icon regeneration displayed in the InfoCenter, a recovery regeneration is requested. Contact your Authorized Toro Distributor to have a service technician perform the recovery regeneration. • A recovery regeneration requires up to 4 hours to complete.
  • Page 35 Reset Regeneration Parked Regeneration g214713 g214711 Figure 39 Figure 38 Parked-regeneration request icon Assist/reset-regeneration icon • The parked-regeneration requested icon displays • The assist/reset-regeneration icon displays in the in the InfoCenter (Figure 39). InfoCenter (Figure 38). • If a parked regeneration is needed, the InfoCenter •...
  • Page 36 6. Engage the parking brake. 7. Set the throttle to the low I position. Performing a Parked Regeneration Note: For instructions on unlocking protected menus, refer to Accessing Protected Menus (page 22). 1. Access the protected menu and unlock the protected settings submenu (Figure 41);...
  • Page 37 g211986 g212405 Figure 45 Figure 47 6. Move the throttle control to and press LOW IDLE B. The “Waiting on ” message displays the center button (Figure 46). (Figure 48). g212372 g212406 Figure 46 Figure 48 7. The following messages display as the parked C.
  • Page 38 The engine is cold—wait. The engine is warm—wait. The engine hot—regeneration in progress (percent complete). 9. The parked regeneration is complete when the “Regen Complete” message displays in the InfoCenter. Press the left button to exit to the home screen (Figure 51).

  • Page 39: Adjusting The Lift-Arm Counterbalance

    • You need a distributor technician to perform the recovery regeneration process; contact your 2. The lift-arm switch is located underneath the Authorized Toro Distributor. hydraulic tank behind the front, right lift arm (Figure 54). Adjusting the Lift-Arm 3.

  • Page 40: Pushing Or Towing The Machine

    Pushing or Towing the Jacking Points Machine Note: Use jack stands to support the machine when required. In an emergency, you can move the machine • Front—rectangular pad, under the axle tube, by actuating the bypass valve in the variable inside each front tire (Figure 56).

  • Page 41: Loading The Machine

    Loading the Machine 5. Use the metal tie-downs on the machine to securely fasten the machine to the trailer or truck with straps, chains, cable, or ropes (Figure Use extreme caution when loading the machine Figure 58). onto a trailer or a truck. Use a full-width ramp that is wide enough to extend beyond the front tires of •...
  • Page 42 g000951 Figure 59 1. Trailer 3. Not greater than 15 degrees 2. Full-width ramp 4. Full-width ramp—side view...

  • Page 43: Setting The Reel Speed

    Setting the Reel Speed To achieve a consistent, high quality-of-cut and a uniform after cut appearance, it is important that you set the reel speed to the proper setting. Adjust the reel speed as follows: 1. In the InfoCenter, under the settings menu, enter the blade count, mow speed, and HOC to calculate the proper reel speed.

  • Page 44: Understanding The Diagnostic Light

    g031996 Figure 61 7 inch (177.8 mm) Reel Speed Chart Understanding the Checking the Interlock Diagnostic Light Switches The machine is equipped with a diagnostic light, which The purpose of the interlock switches is to prevent the indicates if the machine detects a malfunction. The engine from cranking or starting unless the traction diagnostic light is located on the InfoCenter, above pedal is in the N...

  • Page 45: Hydraulic-Valve Solenoid Functions

    Verifying the Interlock-Switch Hydraulic-Valve Solenoid Function Functions Service Interval: Before each use or daily Use the list below to identify and describe the different 1. Park the machine on a level surface, lower the functions of the solenoids in the hydraulic manifold. cutting units, stop the engine, and engage the Each solenoid must be energized to allow the function parking brake.
  • Page 46 Lower the cutting units when going downhill for steering control.

  • Page 47: Maintenance

    Maintenance Note: Determine the left and right sides of the machine from the normal operating position. Recommended Maintenance Schedule(s) Maintenance Service Maintenance Procedure Interval • Torque the wheel lug nuts to 94 to 122 N-m (70 to 90 ft-lb). After the first hour •...

  • Page 48: Daily Maintenance Checklist

    Date Information Important: Refer to your engine operator's manual for additional maintenance procedures. Note: Download a free copy of the electrical or hydraulic schematic by visiting www.Toro.com and searching for your machine from the Manuals link on the home page.

  • Page 49: Service Interval Chart

    Service Interval Chart decal125-2927 Figure 63 CAUTION If you leave the key in the ignition switch, someone could accidently start the engine and seriously injure you or other bystanders. Remove the key from the ignition switch before you perform any maintenance. Lubrication Greasing the Bearings and •...
  • Page 50 • • Cutting-unit carrier-frame and pivot (2 each) Axle-steering pivot (1) (Figure (Figure g004169 Figure 69 • Steering-cylinder ball joints (2) (Figure g003960 Figure 66 • Lift-arm-pivot shaft (1 each) (Figure g003966 g004157 Figure 70 Figure 67 • Brake pedal (1) (Figure •...

  • Page 51: Engine Maintenance

    Engine Maintenance Servicing the Air Cleaner Service Interval: Every 400 hours (Service the air cleaner earlier if the air cleaner indicator shows red. Service it more frequently in extremely dirty or dusty g021218 g021218 conditions.) Figure 73 Check the air-cleaner body for damage which could 1.

  • Page 52: Servicing The Engine Oil

    4. If the oil level is low, remove the fill cap and add oil until it is between the F and A marks Toro Premium Engine Oil is available from your (Figure 74). Authorized Toro Distributor in either 15W-40 or 10W-30 viscosity grades.

  • Page 53: Servicing The Diesel-Oxidation Catalyst (Doc) And The Soot Filter

    4. Apply a light coat of clean oil to the new filter the soot filter of the DPF. seal before screwing it on. 2. Refer to your Authorized Toro Distributor for Important: diesel-oxidation catalyst and the soot filter Do not overtighten.

  • Page 54: Fuel System Maintenance

    Fuel System 4. Remove the filter canister and clean the mounting surface. Maintenance 5. Lubricate the gasket on the filter canister with clean oil. DANGER 6. Install the filter canister by hand until the gasket contacts mounting surface, then rotate it an Under certain conditions, diesel fuel and fuel additional 1/2 turn.

  • Page 55: Checking The Fuel Lines And Connections

    Checking the Fuel Lines Electrical System and Connections Maintenance Service Interval: Every 400 hours (Or yearly, Important: Before welding on the machine, whichever comes first). disconnect both cables from the battery, both wire harness plugs from the electronic control module, Check the fuel lines and connections for deterioration, and the terminal connector from the alternator to damage, or loose connections.

  • Page 56: Fuses

    Fuses Drive System Maintenance There are 8 fuses in the Electrical System. The fuse block is located behind the control-arm-access panel (Figure 80). Adjusting the Traction Drive for Neutral The machine must not creep when you release the traction pedal. If it does creep, adjust it as follows: 1.

  • Page 57: Adjusting The Rear Wheel Toe-In

    Cooling System 4. Start the engine and rotate the cam hex in either direction until the wheels stop rotating. Maintenance 5. Tighten the locknut to secure the adjustment. 6. Stop the engine, remove the jack stands, and lower the machine to the ground. Removing Debris from the 7.

  • Page 58: Brake Maintenance

    Brake Maintenance 4. Thoroughly clean both sides of the radiator/oil cooler with compressed air (Figure 85). Adjusting the Parking Brakes Adjust the brakes when there is more than 2.5 cm (1 inch) of free travel of the brake pedal, or when more holding force is required (Figure 86).

  • Page 59: Adjusting The Parking-Brake Latch

    Adjusting the Note: Ensure that the cable conduit does not rotate while you are tightening the nuts. Parking-Brake Latch If the parking brake fails to engage and latch, adjust the brake pawl. 1. Loosen the 2 screws securing the parking-brake pawl to the frame (Figure 88).

  • Page 60: Belt Maintenance

    44 N (10 lb) is applied on the belt midway between the pulleys. If fluid becomes contaminated, contact your Toro Distributor because the system must be flushed. 1. If the deflection is not 10 mm (3/8 inch), loosen...

  • Page 61: Replacing The Hydraulic Filters

    9. Check the level of the hydraulic fluid and add enough to raise level to the F mark on the dipstick. Important: Do not overfill. Replacing the Hydraulic Filters g021271 g021271 Service Interval: Every 800 hours (Or more often if Figure 92 the service-interval indicator is in 1.

  • Page 62: Checking The Hydraulic Lines And Hoses

    Ports Service Interval: Before each use or daily Use the hydraulic-system test ports to test the pressure in the hydraulic circuits. Contact your Toro Check the hydraulic lines and hoses for leaks, kinked Distributor for assistance. lines, loose mounting supports, wear, loose fittings, weather deterioration, and chemical deterioration.

  • Page 63: Cutting Unit System Maintenance

    Cutting Unit System Maintenance Backlapping the Cutting Units WARNING Contact with the reels or other moving parts can result in personal injury. • Keep fingers, hands, and clothing away from the reels or other moving parts. • Never attempt to turn the reels by hand or foot while the engine is running.

  • Page 64: Storage

    B. Clean the battery, terminals, and posts with a wire brush and baking soda solution. C. Coat the cable terminals and battery posts with Grafo 112X skin-over grease (Toro Part Number 505-47) or petroleum jelly to prevent corrosion. D. Slowly recharge the battery every 60 days for 24 hours to prevent lead sulfation of the battery.
  • Page 65 Notes:...
  • Page 66 Notes:...
  • Page 67 The Way Toro Uses Information Toro may use your personal information to process warranty claims, to contact you in the event of a product recall and for any other purpose which we tell you about. Toro may share your information with Toro's affiliates, dealers or other business partners in connection with any of these activities. We will not sell your personal information to any other company.
  • Page 68 Countries Other than the United States or Canada Customers who have purchased Toro products exported from the United States or Canada should contact their Toro Distributor (Dealer) to obtain guarantee policies for your country, province, or state. If for any reason you are dissatisfied with your Distributor's service or have difficulty obtaining guarantee information, contact the Toro importer.

This manual is also suitable for:

Reelmaster 5510-d0360603607

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