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Related Manuals for OfiTE 120-05
Summary of Contents for OfiTE 120-05
- Page 1 Dual Cell HTHP Consistometer #120-05: 25,000 PSI, 400°F #120-15: 40,000 PSI, 600°F Instruction Manual Updated 12/21/2016 Ver. 5.0 OFI Testing Equipment, Inc. 11302 Steeplecrest Dr. · Houston, Texas · 77065 · U.S.A. Tele: 832.320.7300 · Fax: 713.880.9886 · www.ofite.com Copyright OFITE 2015 ©...
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Page 2: Table Of Contents
Potentiometer Calibration ............29 Potentiometer ................31 Troubleshooting.................33 Pressure Relief Valve Regulator ..........36 Appendix ..................37 Cell Diagram ................37 Slurry Cup Diagram ..............38 Warranty and Return Policy ............40 OFITE, 11302 Steeplecrest Dr., Houston, TX 77065 USA / Tel: 832-320-7300 / Fax: 713-880-9886 / www.ofite.com... -
Page 3: Intro
Air/Nitrogen Supply (100 – 150 PSI / 690 – 1,035 kPa) Water Supply for Cooling (40 PSI / 276 kPa) Water Drain 220 Volt, 50/60 Hz, 25 Amp electrical power supply OFITE, 11302 Steeplecrest Dr., Houston, TX 77065 USA / Tel: 832-320-7300 / Fax: 713-880-9886 / www.ofite.com... -
Page 4: Specifications
Model 100: (120-05) Maximum Temperature: 400°F (204.4°C) Maximum Pressure: 25,000 PSI (172,375 kPa) Model 120: (120-15) Maximum Temperature: 600°F (315.5°C) Maximum Pressure: 40,000 PSI (275,800 kPa) OFITE, 11302 Steeplecrest Dr., Houston, TX 77065 USA / Tel: 832-320-7300 / Fax: 713-880-9886 / www.ofite.com... -
Page 5: Components
#120-521 Slurry Cup with Extension #122-072 1-Amp Fuse, 5 mm × 20 mm, Qty: 10 #122-073 2-AMP Fuse, 5 mm × 20 mm, Qty: 9 OFITE, 11302 Steeplecrest Dr., Houston, TX 77065 USA / Tel: 832-320-7300 / Fax: 713-880-9886 / www.ofite.com... - Page 6 Paddle for Slurry Cup Assembly, Qty: 4 #120-508 Diaphragm Retaining Ring for Slurry Cup Assembly, Qty: 2 #120-509 Drive Disc for Slurry Cup Assembly OFITE, 11302 Steeplecrest Dr., Houston, TX 77065 USA / Tel: 832-320-7300 / Fax: 713-880-9886 / www.ofite.com...
- Page 7 1-Amp Fuse, 5 mm × 20 mm, Qty: 5 #122-073 2-Amp Fuse, 5 mm × 20 mm, Qty: 5 #130-75-28 1/16" Allen Key, 1.75" Long, Qty: 2 OFITE, 11302 Steeplecrest Dr., Houston, TX 77065 USA / Tel: 832-320-7300 / Fax: 713-880-9886 / www.ofite.com...
- Page 8 To operate the “Pump” switch: Up: Manual Mode Air Supply Water Supply Middle: Off Fill Cell Down: Auto Mode Thermocouple Receptacle Thread Gland Cell Cap OFITE, 11302 Steeplecrest Dr., Houston, TX 77065 USA / Tel: 832-320-7300 / Fax: 713-880-9886 / www.ofite.com...
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Page 9: Setup
Remove the cell cap and support it on blocks above the test cell. c. Attach the winch clasp to the cell cap and secure it with the hex screw. Winch Clasp Hex Screw Cell Cap OFITE, 11302 Steeplecrest Dr., Houston, TX 77065 USA / Tel: 832-320-7300 / Fax: 713-880-9886 / www.ofite.com... - Page 10 Rotate the screw clockwise to decrease the oil flow rate and counter clockwise to increase it. Control Air Line Needle Lubricator OFITE, 11302 Steeplecrest Dr., Houston, TX 77065 USA / Tel: 832-320-7300 / Fax: 713-880-9886 / www.ofite.com...
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Page 11: Pressure Indicator
2. Press the “Enter” button until the display reads “1FSH”. 3. Press the up and down arrows to set the high-pressure setpoint. Enter Key Page Key Pressure Indicator OFITE, 11302 Steeplecrest Dr., Houston, TX 77065 USA / Tel: 832-320-7300 / Fax: 713-880-9886 / www.ofite.com... -
Page 12: Temperature And Pressure Controller
3. Press the “Scroll” button to move to the Channel parameter. 4. Use the up and down arrows to select the Channel you want to edit. Channel 1 controls temperature. Channel 2 controls pressure. OFITE, 11302 Steeplecrest Dr., Houston, TX 77065 USA / Tel: 832-320-7300 / Fax: 713-880-9886 / www.ofite.com... - Page 13 In the pressure channel, the word “Man” will appear on the left-hand side of the display. This word will change to “Aut” in auto mode. OFITE, 11302 Steeplecrest Dr., Houston, TX 77065 USA / Tel: 832-320-7300 / Fax: 713-880-9886 / www.ofite.com...
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Page 14: Potentiometer Indicator
4. Push the up or down arrow keys to change the setting. 5. After choosing the appropriate setting, press the “Page” key three times to return to the original display. Enter Key Page Key OFITE, 11302 Steeplecrest Dr., Houston, TX 77065 USA / Tel: 832-320-7300 / Fax: 713-880-9886 / www.ofite.com... -
Page 15: Software
10. Select “With Pressure Control” if you want to control pressure from the software. This feature is not available on all units. OFITE, 11302 Steeplecrest Dr., Houston, TX 77065 USA / Tel: 832-320-7300 / Fax: 713-880-9886 / www.ofite.com... - Page 16 16. Choose a “Chart Logo File”. This is the logo that will print on the report at the end of a test. This file must be in .jpg format. OFITE, 11302 Steeplecrest Dr., Houston, TX 77065 USA / Tel: 832-320-7300 / Fax: 713-880-9886 / www.ofite.com...
- Page 17 21. Select “Set Alarm” from the “Utilities” menu. 22. Enter a value in Bc. If the sample reaches this consistency, the unit will enter alarm condition. OFITE, 11302 Steeplecrest Dr., Houston, TX 77065 USA / Tel: 832-320-7300 / Fax: 713-880-9886 / www.ofite.com...
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Page 18: Operation
Be sure to stop it manually. Refer to page 26 for instructions on stopping a test manually. 5. When the test is complete, click “Stop”. OFITE, 11302 Steeplecrest Dr., Houston, TX 77065 USA / Tel: 832-320-7300 / Fax: 713-880-9886 / www.ofite.com... -
Page 19: Test Builder
6. Click “OK” to save the test. The new test will now be available in the “Start Test” dialog box. OFITE, 11302 Steeplecrest Dr., Houston, TX 77065 USA / Tel: 832-320-7300 / Fax: 713-880-9886 / www.ofite.com... -
Page 20: Calibration
The software will graph the calibration points as you enter them. At any time you can click the “Back” button to re-enter a calibration point. 6. Click “Save” to save the calibration data. OFITE, 11302 Steeplecrest Dr., Houston, TX 77065 USA / Tel: 832-320-7300 / Fax: 713-880-9886 / www.ofite.com... -
Page 21: Test Data
“Export” - This will export the current test data to a file in the archive folder. Refer to item 1 above for information about where to find this file. Context Menu OFITE, 11302 Steeplecrest Dr., Houston, TX 77065 USA / Tel: 832-320-7300 / Fax: 713-880-9886 / www.ofite.com... -
Page 22: Operation
7. Place the metal o-ring around the threads of the bottom cap. Apply high- temperature grease to the o-ring and cap surface. Screw the cap onto the cup and tighten with the slurry cup tool. OFITE, 11302 Steeplecrest Dr., Houston, TX 77065 USA / Tel: 832-320-7300 / Fax: 713-880-9886 / www.ofite.com... - Page 23 9. Wipe the entire slurry cup clean to ensure that no cement remains on the outside. Pivot Bearing Slurry Cup Tool Slurry Cup Slurry Cup Stand OFITE, 11302 Steeplecrest Dr., Houston, TX 77065 USA / Tel: 832-320-7300 / Fax: 713-880-9886 / www.ofite.com...
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Page 24: Loading The Test Cell
(provided). Use the lift bail to easily lower the slurry cup and potentiometer into the test cell. Lift Bail Slurry Cup Drive Holes Potentiometer Contacts OFITE, 11302 Steeplecrest Dr., Houston, TX 77065 USA / Tel: 832-320-7300 / Fax: 713-880-9886 / www.ofite.com... - Page 25 If it is set to “Test Cell”, it will show the temperature of the test cell body, via the thermocouple inside the cabinet. OFITE, 11302 Steeplecrest Dr., Houston, TX 77065 USA / Tel: 832-320-7300 / Fax: 713-880-9886 / www.ofite.com...
- Page 26 OFITE, 11302 Steeplecrest Dr., Houston, TX 77065 USA / Tel: 832-320-7300 / Fax: 713-880-9886 / www.ofite.com...
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Page 27: Completing The Test
10. Return the cell cap to the test cell to prevent dust and other material from entering the cell. Close all valves and turn off all switches. OFITE, 11302 Steeplecrest Dr., Houston, TX 77065 USA / Tel: 832-320-7300 / Fax: 713-880-9886 / www.ofite.com... -
Page 28: Cleaning
6. Place a pail or bucket underneath the test cell. Flush the test cell and magnetic drive with mineral oil. Use a soft-bristle brush to remove any debris. OFITE, 11302 Steeplecrest Dr., Houston, TX 77065 USA / Tel: 832-320-7300 / Fax: 713-880-9886 / www.ofite.com... - Page 29 8. Insert the rotor assembly into the drive housing. Press down on the slurry cup table until it falls into place. 9. Replace the cover and gland underneath the test cell before beginning another test. OFITE, 11302 Steeplecrest Dr., Houston, TX 77065 USA / Tel: 832-320-7300 / Fax: 713-880-9886 / www.ofite.com...
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Page 30: Potentiometer Calibration
7. Firmly tap the surface of the calibration stand with a pen or the blunt end of a screwdriver to settle the weights and stabilize the potentiometer. Calibration Stand Weight in Groove Plug Wheel OFITE, 11302 Steeplecrest Dr., Houston, TX 77065 USA / Tel: 832-320-7300 / Fax: 713-880-9886 / www.ofite.com... - Page 31 Consistometer. A 400 g weight corresponds to approximately 100 Bc. Mass (grams) Approximate Voltage 10.75 OFITE, 11302 Steeplecrest Dr., Houston, TX 77065 USA / Tel: 832-320-7300 / Fax: 713-880-9886 / www.ofite.com...
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Page 32: Potentiometer
4. To install a new calibration spring: a. Remove the contact arm and the shaft-bearing retainer. b. Carefully lift the calibration spring from the potentiometer assembly. OFITE, 11302 Steeplecrest Dr., Houston, TX 77065 USA / Tel: 832-320-7300 / Fax: 713-880-9886 / www.ofite.com... - Page 33 Rotate the center shaft to ensure that the spring does not bind or rub the potentiometer housing. h. Replace the shaft-bearing retainer and calibrate the potentiometer. Calibration Spring Shaft-Bearing Retainer Contact Arm Resistor OFITE, 11302 Steeplecrest Dr., Houston, TX 77065 USA / Tel: 832-320-7300 / Fax: 713-880-9886 / www.ofite.com...
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Page 34: Troubleshooting
This will be important later when re-installing the filter. 3. Carefully disconnect the pipe from the hex fitting. 4. Remove the filter pieces from the hex fitting. Air Filter Oil Filter OFITE, 11302 Steeplecrest Dr., Houston, TX 77065 USA / Tel: 832-320-7300 / Fax: 713-880-9886 / www.ofite.com... - Page 35 When full, the oil level in the sight glass should be about 1" from the top. 7. Replace the reservoir cap. Make sure the seal is tight. OFITE, 11302 Steeplecrest Dr., Houston, TX 77065 USA / Tel: 832-320-7300 / Fax: 713-880-9886 / www.ofite.com...
- Page 36 (for example: if the temperature alarm is set to 32°F), the unit will always be in an alarm condition. Refer to the documentation for each controller for further instructions. OFITE, 11302 Steeplecrest Dr., Houston, TX 77065 USA / Tel: 832-320-7300 / Fax: 713-880-9886 / www.ofite.com...
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Page 37: Pressure Relief Valve Regulator
551.6 kPa). If the pressure relief valve does not open, continue adjusting the regulator to a higher pressure as needed to obtain optimal operation of the relief valve. Gauge Air Regulator (#143-01) (#120-50-037) OFITE, 11302 Steeplecrest Dr., Houston, TX 77065 USA / Tel: 832-320-7300 / Fax: 713-880-9886 / www.ofite.com... -
Page 38: Appendix
Cell Diagram Cell Cap Test Cell Cooling Jacket Metal O-ring (#120-401) Contact Set (#120-00-097) Cooling Jacket Heater (#120-202) Test Cell Thermocouple Drive Table (#120-147-017) OFITE, 11302 Steeplecrest Dr., Houston, TX 77065 USA / Tel: 832-320-7300 / Fax: 713-880-9886 / www.ofite.com... -
Page 39: Slurry Cup Diagram
Diaphragm Retaining Ring (#120-508) Paddle Pin (#120-503) Paddle (#120-506) Sleeve (#120-501) Gasket (#120-513) Base (#120-516) Pivot Bearing Gasket (#120-505) Drive Pin (#120-512) Pivot Bearing (#120-504) OFITE, 11302 Steeplecrest Dr., Houston, TX 77065 USA / Tel: 832-320-7300 / Fax: 713-880-9886 / www.ofite.com... - Page 40 Diaphragm Retaining Ring (#120-508) Paddle Pin (#120-503) Paddle (#120-506) Sleeve (#120-501) Gasket (#120-513) Base (#120-516) Pivot Bearing Gasket (#120-505) Drive Pin (#120-512) Pivot Bearing (#120-504) OFITE, 11302 Steeplecrest Dr., Houston, TX 77065 USA / Tel: 832-320-7300 / Fax: 713-880-9886 / www.ofite.com...
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Page 41: Warranty And Return Policy
In the event that OFITE is requested to provide customized research and development for the buyer, OFITE shall use its best efforts but makes no guarantees to the buyer that any products will be provided. OFITE makes no other warranties or guarantees to the buyer, either express or implied, and the warranties...