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Lütze LION Series Operating Instructions Manual

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Operating Instructions
LION
I/O Modules
LION-DI16-24-36V
LION-DI16-72-110V
LION-RO8
LION-DO16-24V
LION-DO8-24V-110V
LION-AI4-U
LION-AI4-I
LION-AI4-PT100
LION-AI-PT1000
LION-AO4-U
LION-AO4-I
Version 00
01/24/2017

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  • Page 1 Operating Instructions LION I/O Modules LION-DI16-24-36V LION-DI16-72-110V LION-RO8 LION-DO16-24V LION-DO8-24V-110V LION-AI4-U LION-AI4-I LION-AI4-PT100 LION-AI-PT1000 LION-AO4-U LION-AO4-I Version 00 01/24/2017...
  • Page 2 Lütze Transportation GmbH Bruckwiesenstraße 17-19 D-71384 Weinstadt Tel.: +49 (0) 7151 6053-545 Fax: +49 (0) 7151 6053-6454 Sales.Transportation@luetze.de www.luetze-transportation.de...
  • Page 3 ▪ LION I/O Modules Content Content Instruction Content..................6 General Information..................7 Symbol Description ......................... 7 2.1.1 Safety Messages ........................7 2.1.2 Handling Notes ........................7 2.1.3 Special Notes.......................... 7 Copyright..........................7 Disclaim of Liability ......................... 8 Standards..........................8 Labeling ..........................8 2.5.1 QR Code –...
  • Page 4 ▪ LION I/O Modules Content Demounting........................... 29 Grounding the Modules......................30 Wiring the Modules ....................... 31 Terminal coding ........................32 6.7.1 Locking the Push-In Terminals ..................... 32 6.7.2 Releasing the Push-In Terminals..................32 EMC Shield Clip Set ......................33 6.8.1 Measurements ........................
  • Page 5 ▪ LION I/O Modules Content 10.4.1 Pin Assignment ........................66 10.4.2 Module Function ........................67 10.4.3 Process Data Image ......................67 10.5 803303 AI 4, PT100 ......................69 10.5.1 Pin Assignment ........................70 10.5.2 Module Function ........................71 10.5.3 Process Data Image ......................71 10.6 803304 AI4, PT1000 ......................
  • Page 6 ▪ LION I/O Modules Instruction Content Instruction Content This manual is part of the LION I/O Modules. It contains important information about the handling and safety. ▪ To avoid hazardous situations, read the manual before installing the product and using it.This applies to every person who is getting in touch with the product.
  • Page 7 ▪ LION I/O Modules General Information General Information Symbol Description 2.1.1 Safety Messages The manual contains several safety messages. Each safety message contains a defined signal word and a color. The color and the word are referring to an alert level.
  • Page 8 ▪ LION I/O Modules General Information Disclaim of Liability The manual was written under consideration of the applied standards, regulations and the current state of technology. The content is verified of accuracy. Discrepancies are not excluded. For those discrepancies we disclaim liability. Applicable changes and additional information will be in the next version of the manual.
  • Page 9 ▪ LION I/O Modules General Information Mind the adhesive labels. ▪ Keep them readable. ▪ In case of a malfunction the part number and the serial number might be needed. www.luetze.com 803101.01 Rev. A D-71384 Weinstadt LION-DI16-24V-36V-LUE 16DI DC 24 V-36V Date: 31.12.12 1.00 LSGP...
  • Page 10 ▪ LION I/O Modules Safety Safety Related Documents The modules are always operated with other LION modules. Risk of injury and property damages caused by non observance of the related documents. ▪ The manual of the components is insufficient if operating in a system with other modules.
  • Page 11 ▪ LION I/O Modules Safety Operating Employees Risk of injury by deploying insufficient qualified operating employees. Inappropriate appoint of not qualified or insufficient personnel can cause property damages and personal injuries. ▪ Tasks which apply special procedures should be done by trained and qualified employees or experts, especially electricians.
  • Page 12 ▪ LION I/O Modules Safety ▪ Switch off the voltage before working with or on the module and work according the ESD guidelines. ▪ Electronic components should not be contact electronic insulated material like plastic foil, plastic parts, insulated table pads or clothing. ▪...
  • Page 13 ▪ LION I/O Modules System Planning System Planning Danger of life, serious injuries and property damages if planning a system with an incorrect system architecture. ▪ Check the technical data of each module. ▪ Read the operating instruction, especially the system and product description.
  • Page 14 ▪ LION I/O Modules System Planning System Approvals The system is certified. The system integrator or vehicle manufacturer can use LION-005 the certificate for vehicle registration. relevant The Approval is only valid for the whole LION SIL2 system. LION-006 ▪ The single infrastructure modules do not have an approval.
  • Page 15 ▪ LION I/O Modules System Planning ▪ Safe receiving, processing and puting out the received process information via fieldbus in an environment up to SIL2. 4.3.3 Power Supplies ▪ Safe voltage supplying of the internal system regarding the specified thresholds for the upper voltage limit of the modules on the local bus in an environment up to SIL2.
  • Page 16 ▪ LION I/O Modules System Planning System Overview LION (Lütze Input Output Network) is a decentral safety input and output system for railway vehicles. Fig.4: Overview – Bus coupler with connected I/O Modules The LION product line contains modular components and modules for capturing and releasing digital and analog signals.
  • Page 17 ▪ LION I/O Modules System Planning 4.4.1 Bus Coupler – SIL2 Fig.5: Bus coupler The SIL2 bus coupler can be a gateway to a superior network, like the vehicle control, or it can be connected via fieldbus to a PLC. The bus coupler uses a safe fieldbus protocol.
  • Page 18 ▪ LION I/O Modules System Planning 4.4.3 Digital Output Modules – SIL0 Fig.7: Digital Output Modules The modules release digital information on the galvanic insulated output ranges via L-Bus . The outputs can have relays or semiconductors for a defined nominal voltage.
  • Page 19 ▪ LION I/O Modules System Planning 4.4.4 Analog Input Modules – SIL0 Fig.8: Analog Input Modules The modules capture analog input signals in the definied voltage range via galvanic insulated input ranges. The information are transmitted via L-Bus² to the SIL2 bus coupler.
  • Page 20 ▪ LION I/O Modules System Planning 4.4.5 Analog Output Modules – SIL0 Fig.9: Analog Output Modules The modules release analog information on the galvanic insulated output ranges via L-Bus². The outputs can base on relays or semiconductors for a defined nominal voltage.
  • Page 21 ▪ LION I/O Modules System Planning 4.4.6 Digital Input/Output Modules – SIL2 LION SAFE DI/DO I11 I12 I13 I14 I15 I16 GND Fig. 10: SIL2 Digital Input and Output Modu- The modules capture digital input signals in the defined voltage range via galvanic insulated input ranges.
  • Page 22 ▪ LION I/O Modules System Planning line, an additional SIL2 bus coupler is not mandatory. If using a SIL0 line coupler, also a SIL2 power supply must be used. Every new line starts with a SIL2 power supply, followed by the SIL0 line coupler. The SIL0 line coupler is transparent for the system and the transmission protocol.
  • Page 23 ▪ LION I/O Modules System Planning System Architecture Different system architectures can be realized with the LION product family. Following points are important to realize a system: ▪ The SIL2 bus coupler is the master of the LION system, the SIL0 I/O modules are slaves.
  • Page 24 ▪ LION I/O Modules System Planning 4.5.2 Maximum System The maximum system contains: ▪ three lines and two line changes ▪ one SIL2 bus coupler ▪ 32 SIL0/SIL2 I/O modules and ▪ a SIL2 power supply at the beginning of every line. With the help of an additional SIL2 power supply, SIL0/SIL2 I/O modules can be attached galvanic insulated.
  • Page 25 ▪ LION I/O Modules System Planning 4.5.4 Line Change The LION system can be subdivided in three galvanic insulated sections (lines). For the galvanic insulation, a SIL0 line coupler must be installed at the end of the line and at the beginning of the following line. The SIL0 line couplers are transparent and not visible as a SIL2 bus subscriber.
  • Page 26 ▪ LION I/O Modules Transport and Storing Transport and Storing ▪ Product damages caused by humidity. Store the products in a dry environment between -40° and 85°C. ▪ Product damages caused by non safely packed products. Wrap the products safely for transporting to absorbe possible crushes. ▪...
  • Page 27 ▪ LION I/O Modules Installation Installation Risk of injury by electric shock. People can be injured by electric shocks and the product can be damaged. ▪ Deenergize the system before mounting. The modules have to be handled by electrically qualified persons. Mounting Options The Modules can be mounted on DIN rail TS35.
  • Page 28 ▪ LION I/O Modules Installation ▪ 5 mm ▪ Bottom Without PE extension: 5 mm With PE extension: 20 mm ▪ Side 0 mm Fig. 21: Mounting Distances DIN Rail Mounting ▪ The modules resist up to 100 times of mounting and demounting. ▪...
  • Page 29 ▪ LION I/O Modules Installation Demounting Each module can be demounted seperately. 1. Release the wired terminals of the modules. 2. Push up the module. 3. Pull the module from the DIN rail. 4. Push down the module and take the module off the rail.
  • Page 30 ▪ LION I/O Modules Installation Grounding the Modules Electric shocks and injuries because of wrong grounding. ▪ Do not ground the modules via top hat rail. ▪ Always ground the modules via the PE connection. ▪ It is also mandatory to ground the DIN rail for EMC reasons. ▪...
  • Page 31 ▪ LION I/O Modules Installation Wiring the Modules All modules have terminals with Push-In technology. The terminals are printed with white pin numbers, starting with 1. Via terminals, the sensors and actuators of the modules will be connected. It is possible to connect the modules with pre-assembled cables.
  • Page 32 ▪ LION I/O Modules Installation Terminal coding It is possible to code the Push-In terminals with coding pins, which are in the scope of delivery. The coding prevents polarity reversal. 1. Push in the coding pin for the termi- nal. 2.
  • Page 33 ▪ LION I/O Modules Installation EMC Shield Clip Set To ensure EMC performance, according to the EN 50155, it is mandatory to install a shield clip set on the analog modules. The EMC shield clip set (Part-No. 800204) is not in the scope of delivery. 6.8.1 Measurements Fig.
  • Page 34 ▪ LION I/O Modules Installation 6.8.3 Wiring 1. Connect the modules with the sing- le conductors of the cable. 2. Remove the jacket of the cable, where the shield clip will be, until the cable shield can be seen. 3. Fix the cable with the shield clip, the cable shield must have contact to the shield clip.
  • Page 35 ▪ LION I/O Modules Installation 1. Plug in the L-Bus connector and push it down. 2. Push down the sides of the plug until a click can be heard. Fig. 32: L-Bus – Module Connection 6.10 Disconnecting the Modules 1. Push the sides of the connector. 2.
  • Page 36 ▪ LION I/O Modules Installation 6.11 System Termination 6.11.1 Bus Termination Connector The termination connector (Part-No. 800201) is not in the scope of delivery. It has to be purchased additionally. Fig. 34: LION System – Termination On the last module of the L-Bus², a bus termination connector must be installed. The terminator is responsible for: ▪...
  • Page 37 ▪ LION I/O Modules Product Description Product Description The SIL0 LION I/O modules are specially designed for the use in a LION application. The modules read and transmit diagnostic and process data like error or channel/port status or measured temperatures. The modules can be connected to a SIL2 bus coupler or a PLC, where the data will be processed.
  • Page 38 ▪ LION I/O Modules Product Description Storing Temperature -40°C…+85° Protection Class IP20 Bus interface Bus system L-Bus Module type Slave I/O module Transmission medium Flat conductor, 14-pin LED Status When powering the SIL0 I/O modules, all LEDs of the module will turn on for 500 ms.
  • Page 39 ▪ LION I/O Modules Product Description During the operation of the system, the modules can be in different status modes: Modul Status Description local init After switching on the system, the modules start the initialisation of the micro controller and the local module peripherie.
  • Page 40 ▪ LION I/O Modules Product Description 7.3.1 Fail Safe Criteria Reaction Communication is interrupted to the ▪ Fail safe mode LION-026 master (time exceedence > t tolerance ▪ No communication relevant The tolerance times are described in The module can be reactivated by an the system description.
  • Page 41 Digital Inputs, SIL0 Module Types The LION system contains two module options with SIL0 digital inputs: ▪ 803101, SIL0 DI 24-36 V ▪ 803102, SIL0 DI 72-110 V 8.1.1 Characteristics ▪ 16 digital inputs, 4 potentials ▪ Galvanic isolated channels The potential groups are galvanic isolated ▪...
  • Page 42 ▪ LION I/O Modules Digital Inputs, SIL0 8.1.3 Pin Assignment Push-In Terminal X10 Signal Operation Ground Channel 1...4 (Potential A) Channel 1 (Potential A) Fig. 40: Push-In Terminal X10 – DI16 Channel 2 (Potential A) Channel 3 (Potential A) Channel 4 (Potential A) Channel 5 (Potential B) Channel 6 (Potential B) Channel 7 (Potential B)

  • Page 43: Datastructure

    ▪ LION I/O Modules Digital Inputs, SIL0 8.1.4 Process Data Image 8.1.5 Input Data Input data will be transferred from the SIL0 I/O module to the PLC. Input Data Process data per channel Port status [1 Bit per channel] Diagnosis data –...
  • Page 44 Digital Outputs, SIL0 Module Types The LION system contains two SIL0 digital output modules and a SIL0 relay output module: ▪ 803202, SIL0 DO16, 24 V, 16 digital outputs, 2 potentials ▪ 803203, SIL0 DO8, 24-110 V, 8 digital outputs, 4 potentials ▪...
  • Page 45 ▪ LION I/O Modules Digital Outputs, SIL0 803202 SIL0 DO16, 24 V 9.2.1 LED Status The LEDs are signalizing the recognized status of the outputs. The status of the output pins is not signalized. Fig. 43: LED – DO16, 24V LED Color Status Description...
  • Page 46 ▪ LION I/O Modules Digital Outputs, SIL0 9.2.2 Pin Assignment Push-In X10 Signal Operation Circuit 1 (Potential A) Circuit 2 (Potential A) Circuit 3 Fig. 45: Push-In Terminal X10 – DO16, 24 V (Potential A) Circuit 4 (Potential A) Circuit 5 (Potential A) Circuit 6 (Potential A)

  • Page 47: Channel

    ▪ LION I/O Modules Digital Outputs, SIL0 Push-In X20 Signal Operation Circuit 9 (Potential B) Circuit 10 (Potential B) Circuit 11 (Potential B) Fig. 46: Push-In Terminal X20 – DO16, 24 V Circuit 12 (Potential B) Circuit 13 (Potential B) Circuit 14 (Potential B) Circuit 15...

  • Page 48: Bit

    ▪ LION I/O Modules Digital Outputs, SIL0 No power Channel will be ▪ The diagnosis bit is set for the affected supply switched off channel ▪ The channel is off. 9.2.4 Process Data Image 9.2.4.1 Input Data Input data will be transfered from the I/O module to the PLC. Input Data Process data, per channel –...

  • Page 49: Bit

    ▪ LION I/O Modules Digital Outputs, SIL0 Diagnosis Data Error: 0 or 1 Diagnosis Data Error: 0 or 1 Diagnosis Data Error: 0 or 1 Diagnosis Data Error: 0 or 1 Diagnosis Data Error: 0 or 1 Diagnosis Data Error: 0 or 1 Diagnosis Data Error: 0 or 1 Diagnosis Data Supply Voltage: 0 or 1 Diagnosis Data Supply Voltage: 0 or 1...
  • Page 50 ▪ LION I/O Modules Digital Outputs, SIL0 0 or 1 0 or 1 0 or 1 0 or 1 0 or 1...
  • Page 51 ▪ LION I/O Modules Digital Outputs, SIL0 803203 SIL0 DO 8, 24-110 V 9.3.1 LED Status The LEDs are signalizing the recognized status of the outputs. The status of the output pins is not signalized. Fig. 49: LED – DO 8, 24 – 110 V Color Status Description...
  • Page 52 ▪ LION I/O Modules Digital Outputs, SIL0 9.3.2 Pin Assignment Push-In Terminal X10 Signal Operation Supply Channel 1...2 (Potential A) Channel 1 (Potential A) Fig. 51: Push-In Terminal X10 – DO8 Channel 2 (Potential A) Supply Channel 3...4 (Potential B) Channel 3 (Potential B) Channel 4...
  • Page 53 ▪ LION I/O Modules Digital Outputs, SIL0 9.3.3 Module Function If certain events are occuring the module 803203 SIL0 DO 8, 24 V behaves as follows: Event Modul Status Description Short circuit Forced switch off ▪ The diagnosis bit is set for the affected of channel channel ▪...
  • Page 54 ▪ LION I/O Modules Digital Outputs, SIL0 9.3.4 Process Data Image 9.3.4.1 Input Data Input data will be transferred from the I/O module to the PLC. Input Data Processdata, per channel – Diagnosis data, per channel Error message[1 Bit per channel] Total 1 Byte Diagnosis Data per channel –...

  • Page 55: Bit

    ▪ LION I/O Modules Digital Outputs, SIL0 Datastructure Bit 7 Bit 6 Bit 5 Bit 4 Bit 3 Bit 2 Bit 1 Bit 0 Channel 8 Channel 7 Channel 6 Channel 5 Channel 5 Channel 4 Channel 3 Channel 2 Channel 1 Fig.
  • Page 56 ▪ LION I/O Modules Digital Outputs, SIL0 803201, SIL0 RO8 The relay contact has to be potected against short circuit and overload by an external fuse. 9.4.1 Switching Cycle Counter ▪ The switching cycle counter runs for every relay. ▪ The factory setting of the switching cycle counter is 0.
  • Page 57 ▪ LION I/O Modules Digital Outputs, SIL0 9.4.3 Pin Assignment Push-In Terminal X10 Pin Channel Operation Change over (11) Normally open (14) Normally closed (12) Fig. 57: Push-In Terminal X10 – RO8 Change over (11) Normally open (14) Nornally closed (12) Change over (11) Normally open (14) Normally closed (12)
  • Page 58 ▪ LION I/O Modules Digital Outputs, SIL0 9.4.4 Process Data Image 9.4.4.1 Input Data Output Data Processdata per relay – Diagnosis data Switching cycle counter per relay [3 Bit per relay] Total 3 Byte Diagnosis Data Switching cycles Binary Value 000 (initial value ex-works) 10,000 50,000...
  • Page 59 ▪ LION I/O Modules Digital Outputs, SIL0 Relay Status Relay Status Binary Value activated deactivated Data structure Bit 7 Bit 6 Bit 5 Bit 4 Bit 3 Bit 2 Bit 1 Bit 0 Relais 8 Relais 7 Relais 6 Relais 5 Relais 4 Relais 3 Relais 3...
  • Page 60 Analog Inputs, SIL0 10.1 Module Types The LION system contains following SIL0 analog input modules for measurements: ▪ 803301, SIL0 AI4, Voltage Measures voltage ▪ 803302, SIL0 AI4, Current Measures current ▪ 803303, SIL0 AI4, PT100 Measures temperature ▪ 803304, SIL0 AI4, PT1000 Measures temperature with a higher solution than the PT100 module 10.1.1 Characteristics...
  • Page 61 ▪ LION I/O Modules Analog Inputs, SIL0 10.2 LED Status The analog input modules do not have status LED for the single inputs. Abb. 61: Module – Analog Inputs...
  • Page 62 ▪ LION I/O Modules Analog Inputs, SIL0 10.3 803301 AI 4, Voltage 10.3.1 Pin Assignment Push-InTerminal X10 Signal Operation Shield Not Connected Analog Input 1+ Abb. 62: Push-In Terminal X10 – AI4 Voltage Analog Input 1- Ground Not Connected Analog Input 2+ Analog Input 1- Ground Shield...
  • Page 63 ▪ LION I/O Modules Analog Inputs, SIL0 10.3.2 Module Function If certain events are occuring the module 803301 AI 4, voltage behaves as follows: Event Modul Status Description Internal Limited run ▪ The diagnosis bit is set for the affected Hardware channel Error...
  • Page 64 ▪ LION I/O Modules Analog Inputs, SIL0 Bits Channel Content 0 – 11 Binary Measured value 12 – 15 – 16 – 27 Binary Measured value 28 – 31 – 32 – 43 Binary Measured value 44 – 47 – 48 –...

  • Page 65: Table Of Contents

    ▪ LION I/O Modules Analog Inputs, SIL0 Diagnosis Data Channel Status Binary Value Hardware Error/ Limit Error No Hardware Error/ No Limit Error Data Structure Bit 15 Bit 14 Bit 13 Bit 12 Bit 9 Bit 8 Bit 7 Bit 6 Bit 5 Bit 4 Bit 3...
  • Page 66 ▪ LION I/O Modules Analog Inputs, SIL0 10.4 803302 AI 4, Current 10.4.1 Pin Assignment Push-In Terminal X10 Signal Operation Shield Not Connected Analog Input 1+ Abb. 66: Push-In Terminal X10 – AI4 Current Analog Input 1- Ground Not Connected Analog Input 2+ Analog Input 1- Ground...
  • Page 67 ▪ LION I/O Modules Analog Inputs, SIL0 10.4.2 Module Function If certain events are occuring the module 803302 AI 4, current behaves as follows: Event Modul Status Description Internal Limited run ▪ The diagnosis bit is set for the affected Hardware channel Error...
  • Page 68 ▪ LION I/O Modules Analog Inputs, SIL0 Bits Channel Content 0 – 11 Binary Measured value 12 – 15 – 16 – 27 Binary Measured value 28 – 31 – 32 – 43 Binary Measured value 44 – 47 – 48 –...
  • Page 69 ▪ LION I/O Modules Analog Inputs, SIL0 10.5 803303 AI 4, PT100 Sensors can be connected via 2-, 3- or 4-wire technology. Wrong or no temperature values. Because of wiring the module during operation, errors in the temperature values can occur. ▪...
  • Page 70 ▪ LION I/O Modules Analog Inputs, SIL0 10.5.1 Pin Assignment Push-In Terminal X10 Signal Operation Shield Current Source 1 Analog Input 1+ Abb. 73: Push-In Terminal X10 – AI4 PT100 Analog Input 1- Ground Current Source 2 Analog Input 2+ Analog Input 2- Ground Shield...
  • Page 71 ▪ LION I/O Modules Analog Inputs, SIL0 10.5.2 Module Function If certain events are occuring the module 803303 AI 4, PT100 behaves as follows: Event Modul Status Description Internal Limited run ▪ The diagnosis bit is set for the affected Hardware channel Error...
  • Page 72 ▪ LION I/O Modules Analog Inputs, SIL0 100°C 0x1000 300°C 0x3000 350°C 0x3800 Data Structure Bit 63 48 Bit 47 32 Bit 31 16 Bit 15 Channel 4 Channel 3 Channel 2 Channel 1 Abb. 75: Process Data Structure – Input Data AI4 PT100 Bits Channel Content...
  • Page 73 ▪ LION I/O Modules Analog Inputs, SIL0 10.6 803304 AI4, PT1000 Sensors can be connected via 2-, 3- or 4-wire technology. Wrong or no temperature values. Because of wiring the module during operation, errors in the temperature values can occur. ▪...
  • Page 74 ▪ LION I/O Modules Analog Inputs, SIL0 10.6.1 Pin Assignment Push-In Terminal X10 Signal Operation Shield Current Source 1 Analog Input 1+ Abb. 79: Push-In Terminal X10 – AI4 PT1000 Analog Input 1- Ground Current Source 2 Analog Input 2+ Analog Input 2- Ground Shield...
  • Page 75 ▪ LION I/O Modules Analog Inputs, SIL0 10.6.2 Module Function If certain events are occuring the module 803304 AI4, PT1000, behaves as follows: Event Modul Status Description Internal Limited run ▪ The diagnosis bit is set for the affected Hardware channel Error ▪...
  • Page 76 ▪ LION I/O Modules Analog Inputs, SIL0 10.6.3 Process Data Image 10.6.3.1 Input Data Input Data Process data, per input channel Value measurement (4 channels per module) [2 Byte per channel] Diagnosis data, per input channel Exceedance of measuring range/ (4 channels per module) Underrange of measuring [1 Bit per channel]...
  • Page 77 ▪ LION I/O Modules Analog Inputs, SIL0 28 – 31 – 32 – 43 Binary Measured value 44 – 47 – 48 – 59 Binary Measured value 60 – 63 – Diagnosis Data Channel Status Binary Value Hardware Error/ Limit Error No Hardware Error/ No Limit Error Data Structure Bit 15...
  • Page 78 Analog Outputs, SIL0 11.1 Module Type ▪ 803401, SIL0 AO 0-10 V ▪ 803402, SIL0 AO 0-20 mA 11.2 Characteristics ▪ The outputs are protected against overvoltage +/- 35 V, overtemperature/ overload and short circuit. ▪ The diagnosis function for the recognization of open outputs and errors is set in the DA converter.
  • Page 79 ▪ LION I/O Modules Analog Outputs, SIL0 11.4 803401 AO, 0-10 V 11.4.1 Pin Assignment Push-In Terminal X10 Signal Operation Shield Analog Output 1+ Analog Output 1- Fig. 84: Push-In Terminal X10 – AO4 Voltage Analog Output 2+ Analog Output 2- Shield Push-In Terminal X20 Signal...
  • Page 80 ▪ LION I/O Modules Analog Outputs, SIL0 11.4.2 Module Function If certain events are occuring the module 803401 AO, 0-10 V behaves as follows: Event Modul Status Description Internal Limited run ▪ The diagnosis bit is set for the affected Hardware channel Error...
  • Page 81 ▪ LION I/O Modules Analog Outputs, SIL0 0 or 1 (Limit Error) 0 or 1 (Limit Error) 0 or 1 (Limit Error) 0 or 1 (Limit Error) 12 – 15 – –...
  • Page 82 ▪ LION I/O Modules Analog Outputs, SIL0 11.4.3.2 Output Data Output Data Process data per output channel Desired condition of the outputs (4 channels per module) [2 Byte per channel] Diagnosis data – per input channel (4 channels per module) Total 8 Byte Process Data (12 Bit)
  • Page 83 ▪ LION I/O Modules Analog Outputs, SIL0 11.5 803402 AO, 0...20 mA 11.5.1 Pin Assignment Push-In Terminal X10 Signal Operation Shield Analog Output 1+ Analog Output 1- Fig. 88: Push-In Terminal X10 – AO4 Current Analog Output 2+ Analog Output 2- Shield Push-In Terminal X20 Signal...
  • Page 84 ▪ LION I/O Modules Analog Outputs, SIL0 11.5.2 Module Function If certain events are occuring the module 803402 AO, 0...20 mA behaves as follows: Event Modul Status Description Internal Limited run ▪ The diagnosis bit is set for the affected Hardware channel Error...
  • Page 85 ▪ LION I/O Modules Analog Outputs, SIL0 0 or 1 (Hardware Error) 0 or 1 (Hardware Error) 0 or 1 (Hardware Error) 0 or 1 (Hardware Error) 4 – 7 – – 0 or 1 (Limit Error) 0 or 1 (Limit Error) 0 or 1 (Limit Error) 0 or 1 (Limit Error) 12 –...
  • Page 86 ▪ LION I/O Modules Analog Outputs, SIL0 11.5.3.2 Output Data Output Data Process data per output channel Desired condition of the outputs (4 channels per module) [2 Byte per channel] Diagnosis data per input channel – (4 channels per module) Total 8 Byte Process Data (12 Bit)
  • Page 87 ▪ LION I/O Modules Maintenance and Service Maintenance and Service The system and the single modules do not require a preventive maintenance. If you have any further questions regarding the product or our repairing service, please contact us: Lütze Transportation GmbH Bruckwiesenstraße17-19 71384 Weinstadt Tel.: +49 (0) 7151 6053-545...
  • Page 88 ▪ LION I/O Modules Maintenance and Service 11.3 Extending the LION System Risk of injury by deploying insufficient qualified operating employees. Inappropriate appoint of not qualified or insufficient personnel can cause property damages and personal injuries. ▪ The extending of the LION system applies special procedures and must be done by trained and qualified employees or experts, especially electricians.
  • Page 89 ▪ LION I/O Modules Final Shutdown and Disposal Final Shutdown and Disposal Mind the valid environmental standard of your country for the final shutdown and disposal. For the final shutdown, the device has to be disassembled. Electric parts must be disposed after the national electronic scrap regulation.
  • Page 90 ▪ LION I/O Modules Appendix Appendix 13.1 Accessories Description Type Part-No. L-Bus Termination Connector LION-LB-TERM-CON 800201 L-Bus Dummy Connector LION-LB-DUM-CON 800202 L-Bus 1:1 Connecting Cable LION-LB-1:1-CON 800203 EMC Shield Clip Set LION-SHIELD-CLIP-SET 800204 Connection cable for Line LION-LC-CABLE-10M 800205 Coupler (LC) Length = 10 m Connection cable for LION-LC-CABLE-5M 800206...

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