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PARTS DIAGRAM
QUICK RELEASE
STORAGE STRAPS
FRONT COVER BAR
XT-DIAL TENSION
ADJUSTER (LEFT)
⅜" x 1-¼" BOLT,
WASHER
(2 PER COVER)
FRONT
ELEMENT SEAL
⅜" x ¾" BOLT,
WASHER, NUT
(2 PER COVER)
TIPS FOR A LONGER LASTING COVER
• Always keep cover closed when not in use.
• Keep hook and loop sealed when cover is closed.
• Keep the cover tight, cover vinyl should sound drum-like when tapped on.
• Make sure cover is properly latched and sealed. Lock while traveling and before entering
automatic drive-through car washes.
• Avoid storing cover in its rolled-up position for long periods of time.
• When cleaning, for best results use mild liquid soap and water. Never clean with petroleum or
citrus based products.
• Periodically treat cover with our Formula 2 cleaner instead of petroleum based products that
may dry out and damage the vinyl.
• Avoid allowing cargo to rub against cover while transporting, whether in open or closed
position.
TROUBLESHOOTING
PROBLEM
Cover too loose
Cover too tight
Gap between roll-up bar and tailgate
Cover is too wide
Cover is too narrow
Lopsided cover too much on one side
Top of tailgate hits rear bar when attempting
to close
Auto latch doesn't engage
AUTO LATCH II
DUAL LATCHING
SYSTEM
LEFT
SIDE RAIL
SOLUTION
Turn both tension adjusters counter clockwise to move front bar
forward. (Refer to #5C, see arrows next to adjuster)
Turn both tension adjusters clockwise to move front bar rearward.
(Refer to #5C, see arrows next to adjuster)
Rails set too high (Refer to #5B)
Check rails. Rails in - too wide - push all clamps to top of rail.
Rails out - too narrow - pull all clamps down on rail
(Refer to #1D)
Check front bar. It must be centered side to side (Refer to #4D)
Raise side rails at rear of box until tailgate closes without pushing
rear bar up. (Refer to #5B)
Check side rails for height and level. Inspect latch for jammed or
broken parts. (Refer to #1D)
8
SUPPORT
BOW
REAR
ROLL-UP
BAR
RIGHT
SIDE RAIL
RAIL CLAMPS
6–MOST SHORT BOXES
8–LONG BOXES
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