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Marsh TD2100 Technical Manual

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Marsh Shipping Supply Co. LLC
Marsh TD2100 Manual Taper
Technical Manual

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Summary of Contents for Marsh TD2100

  • Page 1 ® Marsh Shipping Supply Co. LLC Marsh TD2100 Manual Taper Technical Manual...
  • Page 2 Removing the Tape Basket/Motor Cover Attaching the Tape Basket/Motor Cover Removing the Water Tank Holder Attaching the Water Tank Holder Removing the Cutter Arms Attaching the Cutter Arms 09/21/2016 Marsh Shipping Supply Co. LLC; Collinsville, IL 62234 U.S.A.; Tel: 618.343.1006 Fax: 618.343.1016 41910...

  • Page 3: Table Of Contents

    Removing the Weighted Brush Cover Attaching the Weighted Brush Cover Replacing the Slide Roller Properly Repositioning the Fixed Blade Holder Correctly Routing Tape and Pressure Plate 09/21/2016 41910 Marsh Shipping Supply Co. LLC; Collinsville, IL 62234 U.S.A.; Tel: 618.343.1006 Fax: 618.343.1016...
  • Page 4 Should you require replacement parts, please refer to the provided parts list. Should you need assistance, or if you would like to obtain information about any Marsh product, contact your Marsh distributor or Marsh Shipping Supply Company, LLC at:...
  • Page 5 Power Cord Length: 7 feet (2.3 m) Dimensions: 10.5 in 26.6 cm 13.7 in 34.8 cm 18.9 in 48.0 cm Figure 1 – Tape Machine Dimensions 09/21/2016 41910 Marsh Shipping Supply Co. LLC; Collinsville, IL 62234 U.S.A.; Tel: 618.343.1006 Fax: 618.343.1016...
  • Page 6 7. Place the pressure plate over the tape and release the pinch roller. 8. Close the top cover. Tape Guide Flap Turnbuckle Knurled Nut Figure 2 – Loading Tape 09/21/2016 41910 Marsh Shipping Supply Co. LLC; Collinsville, IL 62234 U.S.A.; Tel: 618.343.1006 Fax: 618.343.1016...
  • Page 7 Figure 4 – Filling the Water Bottle, Adjusting the Brush Tank Water Level, Adjusting the Tape Weight Water Bottle Duck Bill Valve Tape Weight Water Bottle Brackets Brush Tank Post 09/21/2016 41910 Marsh Shipping Supply Co. LLC; Collinsville, IL 62234 U.S.A.; Tel: 618.343.1006 Fax: 618.343.1016...
  • Page 8 3. Slide the tape weight back for less pressure. This is will apply less water to the tape, and is typically used on lighter weight tapes. 4. Tighten the retaining screw. 41910 09/21/2016 Marsh Shipping Supply Co. LLC; Collinsville, IL 62234 U.S.A.; Tel: 618.343.1006 Fax: 618.343.1016...
  • Page 9 Caution: The knurled nut should never be removed. Maintenance The Marsh TD2100 requires very little maintenance, but it is important to regularly clean the brush, brush tank, cutter mechanism, and remove debris from the tape path. CAUTION: Before beginning maintenance or adjustments be sure the tape machine is turned off and unplugged.
  • Page 10 Allow the lubricant to dry or wipe dry. 6. Place the tape back in the tape path, refer to loading tape section. 09/21/2016 41910 Marsh Shipping Supply Co. LLC; Collinsville, IL 62234 U.S.A.; Tel: 618.343.1006 Fax: 618.343.1016...
  • Page 11 10. Referring to the tape loading section on pg. 6. Place the tape back into the tape path. 11. Place the pressure plate back in the machine. 12. Close the top cover. 09/21/2016 41910 Marsh Shipping Supply Co. LLC; Collinsville, IL 62234 U.S.A.; Tel: 618.343.1006 Fax: 618.343.1016...
  • Page 12 Troubleshooting This section describes potential problems you may encounter while working with your TD2100 tape machine and outlines possible causes and solutions for these problems. To avoid problematic situations, be sure to follow the procedures in the setup and maintenance sections.
  • Page 13 Connects the power cord to the chassis. Spade terminal to power cord Spade terminal to heater To Thermostat To Power Cord (MUST be the black cable) 09/21/2016 41910 Marsh Shipping Supply Co. LLC; Collinsville, IL 62234 U.S.A.; Tel: 618.343.1006 Fax: 618.343.1016...

  • Page 14: Replacing The Movable Cutter Blade

    3. Replace the clutch. Refer to 3. Are the clutch bearings bad? Replacing the Drive Gear with Spring and Clutch Assembly (p. 41). 09/21/2016 41910 Marsh Shipping Supply Co. LLC; Collinsville, IL 62234 U.S.A.; Tel: 618.343.1006 Fax: 618.343.1016...
  • Page 15 (refer to Removing the Tape Channel Plate [p. 30] to gain access to the feed wheel set screw). 09/21/2016 41910 Marsh Shipping Supply Co. LLC; Collinsville, IL 62234 U.S.A.; Tel: 618.343.1006 Fax: 618.343.1016...
  • Page 16 1. Adjust the water level and/or the tape weight. 2. Are the cartons dirty? 2. The cartons need to be free of dust and dirt for proper adhesion. 09/21/2016 41910 Marsh Shipping Supply Co. LLC; Collinsville, IL 62234 U.S.A.; Tel: 618.343.1006 Fax: 618.343.1016...
  • Page 17 7. Is the heater faulty? 7. You may need to replace the heater assembly. Refer to Removing the Water Tank Holder and Attaching the Water Tank Holder (p. 34). 09/21/2016 41910 Marsh Shipping Supply Co. LLC; Collinsville, IL 62234 U.S.A.; Tel: 618.343.1006 Fax: 618.343.1016...
  • Page 18 ” long hex key ” hex key ” hex key ” hex key ” hex key Loosen both screws on the bottom of the chassis. Fig 8 09/21/2016 41910 Marsh Shipping Supply Co. LLC; Collinsville, IL 62234 U.S.A.; Tel: 618.343.1006 Fax: 618.343.1016...
  • Page 19 OFF of handle forward the handle to about the 12 shaft. inch mark on the right side cover and pull the handle gently from the machine. 09/21/2016 41910 Marsh Shipping Supply Co. LLC; Collinsville, IL 62234 U.S.A.; Tel: 618.343.1006 Fax: 618.343.1016...
  • Page 20 10. Place the water bottle and duckbill valve onto the water bottle brackets with the post of the water tank into the duckbill valve. The machine is now ready to continue normal operation. 09/21/2016 41910 Marsh Shipping Supply Co. LLC; Collinsville, IL 62234 U.S.A.; Tel: 618.343.1006 Fax: 618.343.1016...
  • Page 21 3 of Attaching the Right Side Cover. 10. Remove the power wires from the ON/OFF switch, noting the color and connection configuration. 09/21/2016 41910 Marsh Shipping Supply Co. LLC; Collinsville, IL 62234 U.S.A.; Tel: 618.343.1006 Fax: 618.343.1016...
  • Page 22 5. Place the water bottle and duckbill valve onto the water bottle brackets with the post of the water tank into the duckbill valve. The left side cover is now attached. 09/21/2016 41910 Marsh Shipping Supply Co. LLC; Collinsville, IL 62234 U.S.A.; Tel: 618.343.1006 Fax: 618.343.1016...
  • Page 23 4. Slide the left side cover towards the bottom of the machine and pull the left side cover away. 09/21/2016 41910 Marsh Shipping Supply Co. LLC; Collinsville, IL 62234 U.S.A.; Tel: 618.343.1006 Fax: 618.343.1016...
  • Page 24 22]). 8. Attach the right side cover (refer to Attaching the Right Side Cover [p. 20]). The machine is now ready to continue normal operation. 09/21/2016 41910 Marsh Shipping Supply Co. LLC; Collinsville, IL 62234 U.S.A.; Tel: 618.343.1006 Fax: 618.343.1016...
  • Page 25 8. Remove the cutter slide bolt from the handle shaft. 09/21/2016 41910 Marsh Shipping Supply Co. LLC; Collinsville, IL 62234 U.S.A.; Tel: 618.343.1006 Fax: 618.343.1016...
  • Page 26 7. Release the pinch roller spring gently. 8. Place pressure plate underneath the pinch roller. 9. Attach the water bottle. The machine is now ready to continue normal operation. 09/21/2016 41910 Marsh Shipping Supply Co. LLC; Collinsville, IL 62234 U.S.A.; Tel: 618.343.1006 Fax: 618.343.1016...
  • Page 27 09/21/2016 41910 Marsh Shipping Supply Co. LLC; Collinsville, IL 62234 U.S.A.; Tel: 618.343.1006 Fax: 618.343.1016...
  • Page 28 09/21/2016 41910 Marsh Shipping Supply Co. LLC; Collinsville, IL 62234 U.S.A.; Tel: 618.343.1006 Fax: 618.343.1016...
  • Page 29 6. Attach the water bottle. 7. Attach the right side cover (refer to Attaching the Right Side Cover [p. 20]). The machine is now ready to continue normal operation. 09/21/2016 41910 Marsh Shipping Supply Co. LLC; Collinsville, IL 62234 U.S.A.; Tel: 618.343.1006 Fax: 618.343.1016...
  • Page 30 5. Remove the screws from the flapper shaft. 6. Slide the flapper shaft, weighted brush cover, tape weight, and bushings from the front of the machine. 09/21/2016 41910 Marsh Shipping Supply Co. LLC; Collinsville, IL 62234 U.S.A.; Tel: 618.343.1006 Fax: 618.343.1016...
  • Page 31 8. Attach the pinch roller (refer to Attaching the Pinch Roller [p. 26]). 9. Attach the right side cover (refer to Attaching the Right Side Cover [p. 20]). The machine is now ready to continue normal operation. 09/21/2016 41910 Marsh Shipping Supply Co. LLC; Collinsville, IL 62234 U.S.A.; Tel: 618.343.1006 Fax: 618.343.1016...
  • Page 32 6. Remove the pinch roller spring stop. that the screws underneath are accessible. 9. Remove the two screws connecting the tape channel plate and the dead roller. 09/21/2016 41910 Marsh Shipping Supply Co. LLC; Collinsville, IL 62234 U.S.A.; Tel: 618.343.1006 Fax: 618.343.1016...
  • Page 33 22]). 7. Attach the right side cover (refer to Attaching the Right Side Cover [p. 20]). The machine is now ready to continue normal operation. 09/21/2016 41910 Marsh Shipping Supply Co. LLC; Collinsville, IL 62234 U.S.A.; Tel: 618.343.1006 Fax: 618.343.1016...
  • Page 34 1. Insert the tape basket/motor cover into the machine going straight through the top and middle of the machine. 09/21/2016 41910 Marsh Shipping Supply Co. LLC; Collinsville, IL 62234 U.S.A.; Tel: 618.343.1006 Fax: 618.343.1016...
  • Page 35 22]). 6. Attach the right side cover (refer to Attaching the Right Side Cover [p. 20]). The machine is now ready to continue normal operation. 09/21/2016 41910 Marsh Shipping Supply Co. LLC; Collinsville, IL 62234 U.S.A.; Tel: 618.343.1006 Fax: 618.343.1016...
  • Page 36 Fig 17 Water Tank Holder 4. Loosen the screws in the coder bar and dead roller. 6. Remove the front cover. 8. Remove the water tank holder. 09/21/2016 41910 Marsh Shipping Supply Co. LLC; Collinsville, IL 62234 U.S.A.; Tel: 618.343.1006 Fax: 618.343.1016...
  • Page 37 22]). 10. Attach the right side cover (refer to Attaching the Right Side Cover [p. 20]). The machine is now ready to continue normal operation. 09/21/2016 41910 Marsh Shipping Supply Co. LLC; Collinsville, IL 62234 U.S.A.; Tel: 618.343.1006 Fax: 618.343.1016...
  • Page 38 8. Remove the cutter arm springs from the screws they are resting on. 10. Remove the cutter arm shaft from the chassis. 11. Remove the cutter arms. 09/21/2016 41910 Marsh Shipping Supply Co. LLC; Collinsville, IL 62234 U.S.A.; Tel: 618.343.1006 Fax: 618.343.1016...
  • Page 39 22]). 9. Attach the right side cover (refer to Attaching the Right Side Cover [p. 20]). The machine is now ready to continue normal operation. 09/21/2016 41910 Marsh Shipping Supply Co. LLC; Collinsville, IL 62234 U.S.A.; Tel: 618.343.1006 Fax: 618.343.1016...
  • Page 40 Fig 19 Movable Cutter Assembly 9. Rotate the movable cutter 10. Twist the movable cutter assembly towards the front of the assembly and remove from the machine. machine. 09/21/2016 41910 Marsh Shipping Supply Co. LLC; Collinsville, IL 62234 U.S.A.; Tel: 618.343.1006 Fax: 618.343.1016...
  • Page 41 [p. 20]). The machine is now ready to continue normal operation. Fig 20 Idler Gear 6. Remove the bolt from the center of the idler gear. 09/21/2016 41910 Marsh Shipping Supply Co. LLC; Collinsville, IL 62234 U.S.A.; Tel: 618.343.1006 Fax: 618.343.1016...
  • Page 42 4. Attach the springs to the nearest clutch pins. The drive gear with springs and the clutch assembly are now ready to be attached to the machine. 09/21/2016 41910 Marsh Shipping Supply Co. LLC; Collinsville, IL 62234 U.S.A.; Tel: 618.343.1006 Fax: 618.343.1016...
  • Page 43 7. Remove the drive gear and clutch assembly. 1. Remove the drive gear springs from the clutch pins. 2. Pull the drive gear with springs and the clutch assembly apart. 09/21/2016 41910 Marsh Shipping Supply Co. LLC; Collinsville, IL 62234 U.S.A.; Tel: 618.343.1006 Fax: 618.343.1016...
  • Page 44 9. Attach the pinch roller (refer to Attaching the Pinch Roller [p. 26]). 10. Attach the right side cover (refer to Attaching the Right Side Cover [p. 20]). The machine is now ready to continue normal operation. 09/21/2016 41910 Marsh Shipping Supply Co. LLC; Collinsville, IL 62234 U.S.A.; Tel: 618.343.1006 Fax: 618.343.1016...
  • Page 45 Fig 22 Gearbox/Motor Mount 8. Remove the set screw from the feed wheel gear. 9. Remove the feed wheel gear. 10. Remove the bolts from the gearbox/motor mount. 09/21/2016 41910 Marsh Shipping Supply Co. LLC; Collinsville, IL 62234 U.S.A.; Tel: 618.343.1006 Fax: 618.343.1016...
  • Page 46 Fig 23 Moveable Cutter Blade 4. With one hand pushing down on the handle, remove the two remaining screws and lift the moveable cutter blade out of the machine. 09/21/2016 41910 Marsh Shipping Supply Co. LLC; Collinsville, IL 62234 U.S.A.; Tel: 618.343.1006 Fax: 618.343.1016...
  • Page 47 22]). 9. Attach the right side cover (refer to Attaching the Right Side Cover [p. 20]). The machine is now ready to continue normal operation. 09/21/2016 41910 Marsh Shipping Supply Co. LLC; Collinsville, IL 62234 U.S.A.; Tel: 618.343.1006 Fax: 618.343.1016...
  • Page 48 TO THE GROUND Fig 26 Thermostat Assembly 5. With one hand holding a screw driver inside the water tank holder, remove the nuts holding on the thermostat. 09/21/2016 41910 Marsh Shipping Supply Co. LLC; Collinsville, IL 62234 U.S.A.; Tel: 618.343.1006 Fax: 618.343.1016...

  • Page 49: Replacing The Top Roller

    8. Attach the e-clips to each side of the slide roller shaft. 9. Attach the right side cover (refer to Attaching the Right Side Cover [p. 20]). The machine is now ready to continue normal operation. 09/21/2016 41910 Marsh Shipping Supply Co. LLC; Collinsville, IL 62234 U.S.A.; Tel: 618.343.1006 Fax: 618.343.1016...
  • Page 50 Fig 28 Top Roller 3. Remove the e-clips from the slide roller shaft. 4. Remove the top roller shaft. 5. Remove the top roller tube. 09/21/2016 41910 Marsh Shipping Supply Co. LLC; Collinsville, IL 62234 U.S.A.; Tel: 618.343.1006 Fax: 618.343.1016...

  • Page 51: Replacing The Free Spin Roller Assembly

    22]). 9. Attach the right side cover (refer to Attaching the Right Side Cover [p. 20]). The machine is now ready to continue normal operation. 09/21/2016 41910 Marsh Shipping Supply Co. LLC; Collinsville, IL 62234 U.S.A.; Tel: 618.343.1006 Fax: 618.343.1016...
  • Page 52 6. Attach the four screws to the new ramp inside the machine so that the thicker end of the ramp is toward the rear of the machine. 09/21/2016 41910 Marsh Shipping Supply Co. LLC; Collinsville, IL 62234 U.S.A.; Tel: 618.343.1006 Fax: 618.343.1016...

  • Page 53: Replacing The Tape Guide Assembly

    8. Reinstall the fixed blade retaining screw. 9. Reinstall the fixed blade stop and tighten the retaining screw. The machine is now ready to continue normal operation. 09/21/2016 41910 Marsh Shipping Supply Co. LLC; Collinsville, IL 62234 U.S.A.; Tel: 618.343.1006 Fax: 618.343.1016...
  • Page 54 Fig 32 Fixed Blade 3. Push the fixed blade shoe toward 4. Use a magnet to pull fixed blade the rear of the machine. from the machine. 09/21/2016 41910 Marsh Shipping Supply Co. LLC; Collinsville, IL 62234 U.S.A.; Tel: 618.343.1006 Fax: 618.343.1016...

  • Page 55: Replacing The Feed Wheel

    17. Attach the pinch roller (refer to Attaching the Pinch Roller [p. 26]). 18. Attach the right side cover (refer to Attaching the Right Side Cover [p. 20]). The machine is now ready to continue normal operation. 09/21/2016 41910 Marsh Shipping Supply Co. LLC; Collinsville, IL 62234 U.S.A.; Tel: 618.343.1006 Fax: 618.343.1016...
  • Page 56 11. Insert the new feed wheel shaft and feed wheel into the chassis into the bearing. 09/21/2016 41910 Marsh Shipping Supply Co. LLC; Collinsville, IL 62234 U.S.A.; Tel: 618.343.1006 Fax: 618.343.1016...

  • Page 57: Replacing The Handle Shaft

    21. Attach the pinch roller (refer to Attaching the Pinch Roller [p. 26]). 22. Attach the right side cover (refer to Attaching the Right Side Cover [p. 20]). The machine is now ready to continue normal operation. 09/21/2016 41910 Marsh Shipping Supply Co. LLC; Collinsville, IL 62234 U.S.A.; Tel: 618.343.1006 Fax: 618.343.1016...
  • Page 58 Fig 34 Handle Shaft 11. Remove the large e-clip from the left side of the handle shaft. 12. Remove the handle shaft from the chassis. 09/21/2016 41910 Marsh Shipping Supply Co. LLC; Collinsville, IL 62234 U.S.A.; Tel: 618.343.1006 Fax: 618.343.1016...

  • Page 59: Parts List

    Handle Insert RP41257 Handle Washer Screw RP43102 Handle Hole Plug Hole Plug Strip RP41260 Inch Measuring Strip RP41262 Metric Measuring Strip Strip RP41290 Stop Bolt Screw 09/21/2016 41910 Marsh Shipping Supply Co. LLC; Collinsville, IL 62234 U.S.A.; Tel: 618.343.1006 Fax: 618.343.1016...
  • Page 60 TD2100 Manual Drawing #1 09/21/2016 41910 Marsh Shipping Supply Co. LLC; Collinsville, IL 62234 U.S.A.; Tel: 618.343.1006 Fax: 618.343.1016...
  • Page 61 Shaft Holder Roll E-Clip Spring Damper RP41905 Cutter Return Spring Assembly Screw S-Hook RP41904 Cutter Slide Bolt Screw Fixed Blade RP40825 Fixed Blade Stop Stop 09/21/2016 41910 Marsh Shipping Supply Co. LLC; Collinsville, IL 62234 U.S.A.; Tel: 618.343.1006 Fax: 618.343.1016...
  • Page 62 TD2100 Manual Drawing #2 09/21/2016 41910 Marsh Shipping Supply Co. LLC; Collinsville, IL 62234 U.S.A.; Tel: 618.343.1006 Fax: 618.343.1016...
  • Page 63 Brass Bushing and Bushings Weighted Tank Cover RP40517 Tape Weight with Screw Screw RP40231 3/8 Bearing Bearing RP41221 1/2 Bearing Bearing Roll RP40560 Dead Roller Screw 09/21/2016 41910 Marsh Shipping Supply Co. LLC; Collinsville, IL 62234 U.S.A.; Tel: 618.343.1006 Fax: 618.343.1016...
  • Page 64 Replacement Part Table for TD2100 Manual Drawing #3 ctd Replacement Item Discription Item Description Quantity Part Number Number Shaft Screw RP41220 Handle Shaft Assembly Screw E-Clip RP16172 Washer Washer TD2100 Manual Drawing #3 09/21/2016 41910 Marsh Shipping Supply Co. LLC; Collinsville, IL 62234 U.S.A.; Tel: 618.343.1006 Fax: 618.343.1016...
  • Page 65 Water Tank Holder Thermostat 110V Screw Heater/Thermostat RP42978 Assembly 110V Heater 110V Screw Wire Wire Connections Thermostat 110V Screw Thermostat Assembly RP43977 110V Wire Wire Connections 09/21/2016 41910 Marsh Shipping Supply Co. LLC; Collinsville, IL 62234 U.S.A.; Tel: 618.343.1006 Fax: 618.343.1016...
  • Page 66 RP40236 Cutter Guard Clip Screw Stop Block RP41290 Stop Bolt and Nut Screw Water Tank Holder RP40352 Water Tank Holder Screw TD2100 Manual Drawing #4 09/21/2016 41910 Marsh Shipping Supply Co. LLC; Collinsville, IL 62234 U.S.A.; Tel: 618.343.1006 Fax: 618.343.1016...

  • Page 67: Addendum

    4. Attach the cutter guard. 5. Attach the water bottle. The machine is now ready to continue normal operations. Old Version Current Version 09/21/2016 41910 Marsh Shipping Supply Co. LLC; Collinsville, IL 62234 U.S.A.; Tel: 618.343.1006 Fax: 618.343.1016...

  • Page 68: Replacing The Slide Roller

    6. Attach the four screws to both of the sliding roller plates. 7. Attach the right side cover (refer to Attaching the Right Side Cover [p. 20]). The machine is now ready to continue normal operation. 09/21/2016 41910 Marsh Shipping Supply Co. LLC; Collinsville, IL 62234 U.S.A.; Tel: 618.343.1006 Fax: 618.343.1016...
  • Page 69 Fig 36 Slide Roller 3. Remove the four screws holding the 4. Remove the slide roller assembly. sliding roller plates. 09/21/2016 41910 Marsh Shipping Supply Co. LLC; Collinsville, IL 62234 U.S.A.; Tel: 618.343.1006 Fax: 618.343.1016...
  • Page 70 A) Remove the water bottle from the left hand side of the dispenser. B) Locate the end of the blade guide attached to the springs. 09/21/2016 Marsh Shipping Supply Co. LLC; Collinsville, IL 62234 U.S.A.; Tel: 618.343.1006 Fax: 618.343.1016 41910...
  • Page 71 D) Once the hold down bracket is removed, move the blade guide back and forth until the other side of the blade had been freed from the jammed position. E) Re-install the hold down bracket, water bottle, and reload tape. 09/21/2016 41910 Marsh Shipping Supply Co. LLC; Collinsville, IL 62234 U.S.A.; Tel: 618.343.1006 Fax: 618.343.1016...

  • Page 72: Correctly Routing Tape And Pressure Plate

    3. Pull about 1 foot of tape out from the roll to insert in to the machine. 4. Lift the pressure wheel and plate, and insert the tape under the plate. TAPE LIFT UP  Incorrect installation of pressure plate 09/21/2016 41910 Marsh Shipping Supply Co. LLC; Collinsville, IL 62234 U.S.A.; Tel: 618.343.1006 Fax: 618.343.1016...

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