Pentair AURORA 411 Installation Maintenance Repair Manual
Pentair AURORA 411 Installation Maintenance Repair Manual

Pentair AURORA 411 Installation Maintenance Repair Manual

Split case pumps
Hide thumbs Also See for AURORA 411:

Advertisement

INSTRUCTION, INSTALLATION, MAINTENANCE AND REPAIR MANUAL

IMPORTANT NOTE TO INSTALLER:

This manual contains important information about the installa-
tion, operation and safe use of this product. This information
should be given to the owner/operator of this equipment.
ATTENTION: SAFETY WARNINGS:
Read and understand all warnings before installation or
servicing pump.
California Proposition 65 Warning:
This product and related accessories contain chemicals
known to the State of California to cause cancer, birth
defects or other reproductive harm.

OPERATIONAL LIMITS: *

Maximum Operating Pressure:
Maximum Operating Temperature:
* See ASTM A126/ANSI B16.1 for pressure/temperature
ratings of flanges.

ELECTRICAL SAFETY:

Warning:
Electrical Shock Hazard
All electrical connections are to be made by a qualified elec-
trician in accordance with all codes and ordinances. Failure
to follow these instructions could result in serious personal
injury, death or property damage.
Warning:
Electrical Overload Hazard
Ensure all motors have properly sized overload protection.
Failure to follow these instructions could result in serious
personal injury, death or property damage.
Warning:
Sudden Start-up Hazard
Disconnect and lock out power source before servicing.
Failure to follow these instructions could result in serious
personal injury, death or property damage.
HIGH TEMPERATURE SAFETY:
Warning:
Hot Surface Hazard
If pumping hot water, ensure guards or proper insulation is
installed to protect against skin contact to hot piping or
pump components. Failure to follow these instructions could
result in serious personal injury, death or property damage.
PART NUMBER 518-0045-999
PART NUMBER 518-0045-999 FORM NUMBER A-03-360
MODELS 411, 412 AND 413
SPLIT CASE PUMPS
250 psi
275°F (135°C)
FORM NUMBER A-03-360
HIGH PRESSURE SAFETY:
Warning:
High Pressure Hazard
The pump is rated at a maximum of 175 psi at 150°F.
Do not exceed this pressure. Install properly sized pressure relief
valves in system. Failure to follow these instructions could result in
serious personal injury, death or property damage.
Warning:
Expansion Hazard
Water expands when heated. Install properly sized thermal
expansion tanks and relief valves. Failure to follow these
instructions could result in serious personal injury, death or
property damage.
INSTALLATION
GENERAL. The life of your Aurora
considerably by carefully following the installation instructions
contained herein. Each step of the pump installation instructions
plays a vital part in assuring long life, efficient operation and
reduced maintenance, from the initial location of the pump
through prestarting directions.
UNPACKING YOUR PUMP. The crate containing your pump
should be opened immediately upon receipt from the factory,
and the pump generally inspected for damage and shortage of
parts. Particular attention should be given to the discharge and
suction nozzle threads or flanges. Any damage or shortage of
parts should be reported to the carrier immediately.
PLANNING THE PUMP LOCATION. You probably have
spent considerable time planning where your pump will be
located. However, you may have overlooked some factor that
may affect pump operation or efficiency.
The pump should be located as close to the liquid source as
possible so that the suction line can be short and direct. It should
be located in a clean, open area, where it is easily accessible for
inspection, disassembly and repair. Pumps installed in dark, dirty
areas or in cramped locations are often neglected, which can
result in premature failure of both the pump and the driver.
SECTION 6 ITEM 410 NSF
SECTION 6 ITEM 410 NSF
DATED JUNE 2014
DATED FEBRUARY 2014
SUPERSEDES NOVEMBER 2001
SUPERSEDES NOVEMBER 2001
6
pump can be extended
®

Advertisement

Table of Contents
loading
Need help?

Need help?

Do you have a question about the AURORA 411 and is the answer not in the manual?

Questions and answers

Summary of Contents for Pentair AURORA 411

  • Page 1 SECTION 6 ITEM 410 NSF SECTION 6 ITEM 410 NSF DATED JUNE 2014 DATED FEBRUARY 2014 SUPERSEDES NOVEMBER 2001 SUPERSEDES NOVEMBER 2001 INSTRUCTION, INSTALLATION, MAINTENANCE AND REPAIR MANUAL MODELS 411, 412 AND 413 SPLIT CASE PUMPS IMPORTANT NOTE TO INSTALLER: This manual contains important information about the installa- tion, operation and safe use of this product.
  • Page 2 MODELS 411-412-413 FOUNDATION. The foundation for your pump must be DRIVER sufficiently rigid to absorb any vibration and stress encountered FLEXIBLE COUPLING PUMP during pump operation. A raised foundation of concrete is preferable for most floor mounted pumps. The raised foundation assures a satisfactory base, protects against flooding, simplifies moisture drainage, and facilitates keeping the area clean.
  • Page 3 MODELS 411-412-413 DISCHARGE VALVES. The discharge piping should include a STRAIGHT TAPER REDUCER check valve and a gate valve. The check valve should be located AIR POCKET between the gate valve and the pump. If an increaser is used in the discharge piping, the increaser should be installed between the pump nozzle and the check valve.
  • Page 4 MODELS 411-412-413 At times it may be necessary to clean the bearings due to accumulated CAUTION dirt or deteriorated lubricants. This can be accomplished by flushing the bearing with a light oil heated 180 to 200ºF while rotating it on a spindle. Wipe the bearing housing with a clean rag soaked in a cleaning solvent Do not operate the pump without liquid.
  • Page 5 MODELS 411-412-413 1. Break electrical connections to motor or take other steps needed to prevent drive unit from being unintentionally energized during disassembly. 2. Close such valves or flow-control devices necessary to make certain flow of liquid will not take place during disassembly. NOTE Discharge and suction piping need not be disturbed unless complete pump assembly is to be removed.
  • Page 6 MODELS 411-412-413 NOTE 21. Disassemble wearing ring(s) (61) (optional) from impeller If the unit has a tandem shaft, protector (29) is not used. (59) only if necessary. On power frames 5, 6B and 7, remove setscrews (78). Apply a puller and gradually withdraw wearing rings (61) from impeller (59).
  • Page 7 MODELS 411-412-413 SPRING FLEXIBLE CUP DRIVE RING STATIONARY SEAT RETAINER FLEXIBLE BELLOWS WASHER Figure 13. Mechanical seal. REASSEMBLY CAUTION Reassembly will generally be in reverse order of disassembly. If disassembly was not completed, use only those steps related to your particular repair program. Impeller wearing rings must be given special care be- cause they are press fit.
  • Page 8 MODELS 411-412-413 5. Install packing or mechanical seals and secure according to side of bearing. Place outboard double row ball bearing the following specific instructions: (38) in bearing cartridge and press these parts onto out- board end of the shaft. Snap retainer ring (35) in place to STANDARD PACKING secure outboard bearing.
  • Page 9 MODELS 411-412-413 20. On pump Model 412, attach flexible shafting. Ideal j o i n t o p e r a t i n g a n g l e i s 1 º t o 5 º o n p u m p M o d e l 411.
  • Page 10 MODELS 411-412-413 NOTE: SHOULDER AGAINST WHICH KEY IN SHAFT IS POSITIONED FIRMLY INTO SLEEVE KEYWAY. BALL BEARING WILL BE IMPELLER LOCKED DRIVE OUTBOARD ROTATION CLOCKWISE POWER SERIES 6B & 7 FROM DRIVE END SHOULDER ADJACENT TO SNAP RING GROOVE POWER PUMP POWER PUMP...
  • Page 11 MODELS 411-412-413 MODEL 411 LIST OF PARTS (See Figure 21) Impeller Plug Bearing Cap Grease Seal Plug Gasket Wearing Ring Capscrew Wearing Ring Cartridge O-ring Capscrew Protector Grease Seal Casing Capscrew Bearing Sleeve Gasket Cartridge Cap Slinger Shaft Grease Fitting Gasket Gland Plug...
  • Page 12 MODEL 411 SEAL COMPONENTS SINGLE SEAL COLLAR OUTBOARD 57† OMITTED WHEN MECHANICAL SEAL IS USED 35A* 31 12 45 47 64† SUCTION INBOARD ROTATION DISCHARGE CURVE OF IMPELLER BLADE (AS VIEWED FROM INBOARD END) * POWER FRAMES 6B, 7A & 7 ONLY. PC.
  • Page 13 MODEL 412 ROTATION SINGLE SEAL COLLAR CURVE OF IMPELLER SEAL COMPONENTS BLADE (AS VIEWED FROM INBOARD END) INBOARD GROUP 57† DISCHARGE OMITTED WHEN MECHANICAL SEAL IS USED 62† SUCTION OUTBOARD GROUP 35A* * POWER FRAMES 6B, 7A & 7 ONLY. * POWER FRAMES 6B PC.
  • Page 14 MODEL 413 ROTATION SINGLE SEAL COLLAR CURVE OF IMPELLER BLADE SEAL COMPONENTS (AS VIEWED FROM INBOARD END) INBOARD GROUP 57† DISCHARGE OMITTED WHEN MECHANICAL SEAL IS USED 62† SUCTION OUTBOARD GROUP 35A* * POWER FRAMES 6B, 7A & 7 ONLY. PC.
  • Page 15 NOTE When ordering spare parts, always include the pump type, size, serial number and the piece number from the exploded view in this manual. Order all parts from your local authorized distributor or the factory at Aurora, Illinois.
  • Page 16 “ ” “ ” “ ” “ ” NOTE: Pentair reserves the right to make revisions to its ® products and their specifications, this bulletin and related information without notice.

This manual is also suitable for:

Aurora 412Aurora 413

Table of Contents