Noblelift FE4P16-20 Q Series Operation Manual
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Noblelift FE4P16-20 Q Series Operation Manual

Battery counterbalanced forklift truck
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FE4P16-20Q-SMS-001
WARNING
Do not use the forklift before reading and understanding the operating
instructions as well as the waring decals on the truck.
Keep for future reference.
Operation manual
FE4P16-20
Q series
battery counterbalanced forklift truck
NOBLELIFT INTELLIGENT EQUIPMENT CO.,LTD.

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Summary of Contents for Noblelift FE4P16-20 Q Series

  • Page 1 FE4P16-20Q-SMS-001 WARNING Do not use the forklift before reading and understanding the operating instructions as well as the waring decals on the truck. Keep for future reference. Operation manual FE4P16-20 Q series battery counterbalanced forklift truck NOBLELIFT INTELLIGENT EQUIPMENT CO.,LTD.

  • Page 2: Table Of Contents

    Catalogue Forward ……………………………………………………………………………………………………… 3 Chapter one Attention when using the forklift truck ………………………………………………… 1、Transportation for forklift……………………………………………………………………………… 2、Deposit…………………………………………………………………………………………………… 5 3、Preparation before use………………………………………………………………………………… 4、Operation of truck……………………………………………………………………………………… 5、Battery charging………………………………………………………………………………………… 6 Chapter two The main performance parameters of forklift truck …………………………………… 7 Ⅰ、The truck’s outline dimension and performance parameters ……………………………………… 7 1.The truck’s outline dimension …………………………………………………………………………...
  • Page 3 2. Battery use requirements……………………………………………………………………………… 39 3. Battery charging ……………………………………………………………………………………… 4. Installation and replacement of battery……………………………………………………………… 41 Chapter five Truck’s regular check and maintenance ………………………………………………… 42 Ⅰ、The check before operation…………………………………………………………………………… 42 1.Checkingpointandcheckingcontent …………………………………………………………………… 42 2. Checking procedure …………………………………………………………………………………… 43 Ⅱ、Check after operation…………………………………………………………………………………… 47 Ⅲ、Truck cleaning……………………………………………………………………………………………...
  • Page 4 5）Product recall serive is available when serial faulties occur.  Due to continuous product improvement, Noblelift reserves the right to make changes in product designs and specifications without prior notice. For the latest product parameters, please feel free to contact us. All parameters provided herein are as of the publication date of the...

  • Page 5: Chapter One Attention When Using The Forklift Truck

    Chapter one Attentions when using the forklift truck The operator mast always keep in mind the principle of safety first.Conscientiously and cautiously read the maintenance manual.Undergo safe operate and canonical operate strictly following the demand in this manual 1 .Transportation for forklift Pay attention to the following particulars when using container or automobile to convey forklift truck (1) Enable parking brake...

  • Page 6: 5、Battery Charging

    than the rated capacity (8) When forks is bearing load,tilt backwards mast mostly,the yoke should always contact with load;lift forks upto 200mm high from ground before driving (9) No standing under forks,no standing on forks when lifting (10) The starting speed should not be too fast when starting to lift and lower the load (11) No operation of truck and it’s additions without sitting on the driver’s seat (12) Push handle immediately to middle position when the mast has tilted forward or backward to the extreme position...

  • Page 7: Chapter Two The Main Performance Parameters Of Forklift Truck

    Chapter two The main performance parameters of forklift truck The truck’s outline dimension and performance parameters. 1. The truck’s outline dimension see figure 1-1 Figure 1-1 outline...

  • Page 8: Technical Data

    2.Technical data 2.1 FE4P16-20Q Technical data（list 1-1） Model number FE4P16Q FE4P20Q Drive mode: Electromotion Electromotion Operation mode: Seat-driving pattern Seat-driving pattern Rated capacity Q(kg) 1600 2000 Load center distance C(mm) Load distance x(mm) Wheelbase y(mm) 1450 1450 Service weight including battery 2940 3180 Tyres size,front...

  • Page 9: Chapter Three Operation,Use And Safety For Forklift

    Chapter Three Operation,use and safety for forklift Ⅰ、 Driving and operation There are some information for operating normally as below and it favor you about good running performance, using safely, running economically. 1. Usage of new vehicle ·All of the parking parts from the new vehicle should be reclaimed according to the establishment of local government.

  • Page 10: 5．Transportingandloadingforforklift

    5. Transporting and loading for forklift (1) Transportation of forklift ·Transporting with truck,Wedge forklift wheel or tighten forklift by rope to prevent it moving during transportation. ·Pay attention to obey regulation of full-length, full-width, full-height of forklift during transportation on traffic road. (2) Loading and unloading for forklift ·Please use gangplank with enough length, width and intensity.

  • Page 11: 8．Parking And Temporary Parking

    ·Do not startup or brake suddenly to prevent cargo falling down . (2) Speed slow down Release accelerator slowly. If necessary, step brake pedal down. Except emergency brake, release accelerator to make slow down slowly until parking. If even release accelerator suddenly, emergency brake is also impossible.

  • Page 12: 9．Usage Of Battery

    cloth on fork prong forward dead corner. ·Pay attention for road surface slide or cave in. ·To lower fork after parking perfectly, it is very dangerous to lower fork during traveling. ·Do not jump off vehicle. ·When get off forklift, you have to face vehicle and take favour of footboard. ·Slow down first and step brake pedal down and standstill and put gearshift on “N”.

  • Page 13: 10．Stacking

    ·According to 《operation and maintenance manual》of the used charger to break charging procedure. ·Do not pull out charger plug during charging, otherwise there will be spark take place to lead to danger. (2) Replace bettery When forklift has been used continuously for a working period and the battery has entirely excharged,replace the battery with another fully charged one and charge the battery been replaced.

  • Page 14: 11．Unstacking

    (b) Backing forklift for distance of 1／4 length of fork. (c) Lift fork 50—100mm up and drive forklift forward for stacking to be optimum. (8) Look at rear space, backing forklift in order to avoid impact between fork and pallet or goods. (9) Ensure fork prong to be off goods or pallet, lower fork to avail driving.(from ground 150—200mm) 11．...

  • Page 15: Ⅱ、Using Instruction Ofoperatingdevices

    (c) Rub anticonosive oil on bared surface of piston rod and shaft ect. (d) Cover parts prevent raining and wet. (e) Startup vehicle at least once a month, install battery, clean the grease on piston and shaft, startup engine and preheating, make vehicle move forward and backward slowly, meanwhile operating hydraulic control for several times.

  • Page 16: 2．Instrument Unit

    2. Instrument unit see figure 2.4 Electrical system（ page 30） 。 3. Switches （1）Emergency stop button When emergency, press red mushroom-head button down to cut off power to stop function of traveling, turning, lifting. To resume the function,rotate the botton according to the arrowhead indication. (2)Key switch key can turn on or turn off controlling power Turn off (0FF): In this position,power is cut off and key can be...

  • Page 17: 4．Control

    Tail light switch is a single gear which controls on&off of the light. Pull switch up, light open; push down, light off. 4. Control Ssteering wheel①and steering wheel handlebar② Steering wheel operation is traditional: steering wheel turn right, vehicle move right; steering wheel turn left,vehicle move left.There is steering wheel at backside of forklift to make backside of forklift swing toward outside when turning.
  • Page 18 (4) Parking brake handle⑥ In order to prevent forklift from moving,when park forklift,pull up entirely parking brake handle. It is necessary to push parking brake handle to end before driving. ·When operating the parking barke handle,step down the parking paddle. (5) Brake paddle⑦and accelerating paddle⑧...
  • Page 19 lowering speed depend on tilting angle of handle,the larger the angle,the faster the speed is. ·Lifting operation cann’t be made,if push or pull lifting handle when turn on ignition key. ·Don’t lower fork suddenly or stop suddenly when lowering fork. (7) Tilting handle⑩...
  • Page 20 ·To escape from the trouble of being not able to travel(for example wheel trapped in ditch) ·Forklift need to be loaded on or be unloaded from lorry. ·No using for towing or to be towed operation absolutely. (5) Fitting pin for fork Fork fitting pin lock fork on certain position.

  • Page 21: Ⅲ、Safety Issues

    Ⅲ、Safety issues Safety is your business and responsibility. This section describes the typical forklift often used in the basic safety regulations and warnings, but also applies to the door frame with special specifications. 1 Operation place and working environment (1) Ground conditions The operation place of forklift should be ground with flat and firm surface,a good ventilation is needed.
  • Page 22 Do not change parts on forklift arbitrary Read the instruction manual carefully before without permission. driving! Turn off the engine before maintenance! Understand traffic regulations Before use, please check on the truck! Do not move the overhead guard!
  • Page 23 To keep driver’s cap clean! Do not drive an unsafe forklift! Drivers should have a healthy body! Be sure your truck is safe! Work in specified area Do not drive a damaged truck! Hold tightly when get on the truck! Start forklift correctly!
  • Page 24 Adjust seat before driving! Make sure your forklift is in safe operating condition! Appropriate fasten seat belts! Always pay attention to the height of work place! Turn on lights in dark area! Do not put arm and body outside of the overhead guard during work! Avoid driving on soft ground, only Keep body under the guards!
  • Page 25 Avoid eccentric loading! Pay attention to encounter item by front fork when loading! Check fork pin position! Note the security of the work region! Do not run on smooth or slippery ground! Note the horizontal driving stability of the truck when it is un-load! Be especially careful when handling long Forbid handling people!
  • Page 26 or wide cargo! If can not see the front when turning, Use appropriate pallets or sleeper when please whistle and drive slowly. handling small objects! Do not chase each other through the traffic! Not allowed to stand on the goods! Not allowed to gaze around while driving! Do not use the forklift to do stunt! when goods is so high to keep out line...
  • Page 27 direction of others when loading,travel forward in upgrade Pay attention to the steep uphill slopes and backward in downgrade and goods lifting height! When no-load,travel backward in upgrade Note using brake when start truck on and travel forward in downgrade! the slopes! Not turn when driving on a slope! People or things moving on road should...
  • Page 28 While turning a high speed can cause People are not allowed to start in work place! accident because of unstable center of gravity! Notice the change of rated load weight Pay attention to the area where forklift before use forklift. is driven! Use the fork correctly when loading! Slow down when loading!
  • Page 29 someone in front of the truck! the elevatory fork! Do not load the goods which is higher Please bind the goods which is difficult than the goods rest. to fix before load! Do not carry the goods from forklift by Do not let people to carry the goods have manpower! been damaged!
  • Page 30 Do not extend any part of body outside Drive the truck smoothly to avoid sudden when driving! acceleration and deceleration! Must use special equipment to lift people Do not overload! safely to lift people safely to work at height! Do not lift when there is excessive wind! Not allowed to work in explosive environments! The faulty trucks should be put into the park the forklift to the indicated area!
  • Page 31 Do not park the forklift on the slope! When the forklift is not in use,please do the follow. — Brake — Put direction pole in neutral position. — Lower the fork to the ground — Frame forward tilt. — Take off the key 3.

  • Page 32: 4．Howtoavoidoverturning,Howtoprotectyourself

    ·When lifting the truck, be sure not to wire rope and overhead guard around together. ·Wire rope and lifting equipment to be very strong, enough to secure bearing fork lift, because the truck is extremely heavy. ·Do not use the cab (overhead guard) to hoist the forklift. ·Forklift upgrade, do not enter the truck underneath.

  • Page 33: Safety Problem In Maintenance

    When moving, the distance between fork and whether load or no-load,don’t turn in a high ground should less than 150mm to 200mm! speed or in a large radian ! when no-load fork is lifted,please turn with Be sure to fasten seat belts! a narrow range.
  • Page 34 (2) Precautions before maintenance ·No smoking ·Wear all protective equipment (helmets, shoes, glasses, gloves and boots), and suitable clothing. ·Wipe out the oil in time. ·When add lubricating oil, you should clean out dirty oil or dust with a brush or cloth, then add oil.

  • Page 35: 6． Safety Problem In Battery Usage

    6. Safety problem in battery usage (1) No smoking ·Batteries produce hydrogen gas. Short circuit will produce sparks when lit cigarette near the battery, it will cause an explosion and fire. (2) Avoid electrical attack · Battery with high voltage, when the installation and maintenance, do not touch the battery conductor, which can cause serious burns.
  • Page 36 (8) Battery electrolyte is harmful ·Battery electrolyte is made of diluted sulfuric acid, be careful when handling. ·When electrolyte adhesion conglytination on eyes, skin and clothing, it will result in vision loss and burns. (9) Emergency dealing methods ·When the accident occurred, deal according to the following methods of emergency treatment and contact a doctor immediately.

  • Page 37: Chapter Four Battery

    Chapter four Battery Battery framework see figure 4-1. △ Good ventilation is necessary. Because hydrogen and oxygen take place at the later Figure 4-1 battery 1. Battery safety requirements △ There is acid mist taking place during charging,please exhaust it and cleaning battery period of charging battery, so, sparks will lead to explosion.

  • Page 38: Battery Charging

    Insert a glass pipe which is 6～8mm inner dia.and 150mm length into oil inlet vertically until touching top surface of pole piece,then cover top mouth of pipe by thumb and nip pipe out of oil inlet by index finger,middle finger and ring finger, the liquid level of the glass pipe equals the liquid level of battery which is higher than pole slice, it is about 15-25mm.Finally, put electrolyte of pipe into case where it was.

  • Page 39: Installation And Replacement Of Battery

    To be sure the polarity of connection between charger and battery is correct, that is anode to anode and cathode to cathode,a reliable connection is necessary. The first stage of initial charge use 0.5I A (D-600 battery is 60A) until voltage of single cell is up to 2.4V, then begin the second stage;...

  • Page 40: Chapter Five Truck's Regular Check And Maintenance

    Chapter five Truck’s regular check and maintenance Conduct a comprehensive pre-inspection of forklift trucks and forklifts to avoid failure and fail to produce the life it deserves. Maintenance program is based on the number of hours listed in forklift work 8 hours a day, working 200 hours a month the case may be, in order to maintain safe operation and maintenance procedures should be maintained on the forklift.

  • Page 41: Checking Procedure

    2. Checking procedure ○ (1) Check the brake pedal Check the braking condition and ensure that there is no lag when the brake pedal is fully pressed and the braking distance is normal. ○ （2）Check parking brake switch Whether the switch works properly. (3) Check the steering wheel rotation case The steering wheel clockwise and counterclockwise rotating gently, check whether there is rebound phenomenon, a suitable spring trip to 50-100mm.
  • Page 42 (5) Check hydraulic system and frame function Check the upgrade and after dumping the normal operation is smooth content gage (6) Check pipeline Oil box Check lift cylinder, tilt cylinder, and all pipeline whether oil leak. (7) Check the hydraulic oil Land the fork to the ground, check oil level gauge hydraulic oily bits, when the oil level in the H to the L range, the volume of hydraulic point oil suitable range.
  • Page 43 Check tyre（solid tyre） Check if there is dilapidation or leakage on tyre and its sides,and if there is deformation or damage in wheel rib and locking collar (10) Check wheel nut ·Wheel nut loosening is very dangerous, if loose, the wheels may fall off, resulting in vehicle flip. Check the availability of loose wheel nut, it is very dangerous even one of them is loose, so be screwed to the provisions of pre-torque value.

  • Page 44: Ⅱ、Check After Operation

    (13) Check instrument panel features Normally, after a few seconds turn the key switch, the dashboard will be the following graph shows 1. hourmeter 3. Operating mode indication 2. Wheel Angle indication (optional) 4. Speed indication 5. Battery power display 6.

  • Page 45: Truck Surface Cleaning

    ·Stop the truck at the specified location. ·Pull the parking brake handle. ·Press the emergency stop switch. ·Turn off the key switch and remove the key. ·Disconnect the battery plug. 1. Truck surface cleaning . ·Do not use flammable liquid to clean trucks, take safety measures to prevent short circuit.
  • Page 46 Every- Every Every Three Maintena- Maintenance item Tools week month months months nce item (8h) (50h) (200h) (600h) (1200h) √ √ √ √ Electrolyte levels survey Gravi- √ √ √ √ Electrolyte specific gravity meter √ √ √ √ √ Quantity of electricity √...
  • Page 47 Clearing brush and commutator surface for the √ √ film end on toner （4）Transmission system Every Every Every Three Maintena- Maintenance item Tools week month months nce item months (8h) (50h) (200h) (600h) (1200h) √ √ √ √ √ Noises √...
  • Page 48 Check if there is bending, √ √ √ deformation, cracks damage Check replace √ √ lubrication of bridge bearing. Check or replace lubrication √ √ of bridge bearing Check steering cylinder √ √ √ √ √ operating conditions Check whether steering √...
  • Page 49 （8）Hydraulic system Every- Every Every Three Maintena- Maintenance item Tools week month months months nce item (8h) (50h) (200h) (600h) (1200h) √ √ √ √ Check the oil, oil change × Hydraulic √ Suction filter cleaning oil tank √ Exclude eyewinker Whether the connection is √...
  • Page 50 connection is loose, deformation, damage √ √ √ √ √ Operating conditions √ √ √ √ √ Leakage abrading and damaging √ √ √ status of pin and oil cylinder Damage,deformation,wear of √ √ √ fork Damage,deformation,wear of √ √ Fork allocation pin cracking and abrading status...

  • Page 51: Regular Replacement Of Key Safety Parts

    √ √ √ √ √ Instrument Working condition √ √ √ √ Harness injury, loosening Wire √ √ √ Electrical connection loose 2. Regular replacement of key safety parts Periodic replacement of critical safety components. When some parts difficult to find through regular maintenance of injury or damage, in order to further improve security, the user should replace the parts given in the following table for regular.

  • Page 52: Lubricant Recommended

    ◎ Direction pipe column ◎ Tilt cylinder pin ◎ Mast bearing support ○ Drive axle ○ Oil tank □◎ Battery 2、 Lubricant recommended Name Trademark Capability(L) Remark ≥-5℃ L-HM32 Hydraulic oil Max20 ≥-20℃ L-HV32 85W/90GL-5 -15℃ ~ +49℃ Gear oil 80W/90GL-5 -25℃...

  • Page 53: Electrical Schematic Diagram

    1、Hydraulic oil tank 2、Oil absorption filter 3、Pump motor 4、Gear pump 5、Steering device 6、Multiple directional control valve 7、Steering cylinder 8、Governor valve 9、Shut-off valve 10、Lifting cylinder 11、Tilt cylinder 4、Electrical schematic diagram...

  • Page 55: Labeling

    5. labeling Signs sticked on vehicle are to illustrate using method and attention matters of vehicle,which not only takes consideration of you but also of the vehicle.stick the signs plate on again if they fall off. 1、Data plate 2、Lifting point 3、Warning mark 4、No Climbing 5、Life belt...

  • Page 56: Chapter Six Truck's Lithium Battery Use And Safety

    Chapter six Truck’s Lithium battery use and safety Safety operation procedures Safety precautions for lithium batteries △ Lithium batteries should be kept far away from the dangerous chemicals, fire, dust and other extreme environments. △ Incorrect use may lead to external short circuit, overcharge, the temperature is too high, causing the battery to smoke, if this happens please promptly cut off the power, unplug the power plug, use fire extinguisher to keep safe.

  • Page 57: Introduction And Application Requirements Of Lithium Batteries

    Warning Battery storage for a long time (storage time for more than 6 months or more), need to cut off the power of the lithium battery completely, it is recommended not to store the battery less than 60% of the capacity, storage environment humidity is not higher than 95%RH.
  • Page 58 Lithium phosphate lithium-ion batteries do not contain any heavy metals and rare metals, there is no hazardous material to any human and environmental is used for re-manufacture and use of the battery, it is the world's most environmentally friendly battery. Warning：...
  • Page 59 Please charge immediately after the use of the vehicle in environment with temperature lower than 0℃ Discharging temperature range: -25 to 50 ℃, the discharge capacity in low  temperature (-25 to 0 ℃) is lower than the normal temperature. The battery can be used at 40~50 ℃...

  • Page 60: Charging Operation Instructions For Lithium Batteries

    The external current flows from the negative to the positive electrode, causing the lithium ion in the positive electrode to Li+ out of the lithium iron phosphate lattice, passing through the diaphragm to the negative electrode, and embedded in the layered structure of the negative electrode of the carbon material.
  • Page 61 corrosion. 3）Instrument display in standby mode; Power switch is on the rear side of the charger, turn on the power switch of the charging equipment, charging equipment is on with indicator lights, display shows welcome screen as shown in the graph, charger will enter into the standby mode after self-checking, showing the battery voltage, current and charging power, due to charging gun is not connected to the truck at this time, so state of charging displays "Please connect the battery".
  • Page 62 causing personal injury.  After the charging is finished, please turn off the forklift charging port protection cover, to avoid any objectives enter into charging plug or socket of the forklift, which will lead to charging port damage. Note: in order to avoid damage to the charging equipment, please pay attention to the following matters ...

  • Page 63: Structure And Main Technical Parameters Of Lithium Battery

    Structure and main technical parameters of lithium battery 4.1 Structure of lithium battery Introduction of name and function of main parts : 1. Debug1 RS485. Connect the serial port of the lithium battery BMS system and connect the handheld monitor or the PC por. 2.
  • Page 64 4.2 Main technical parameters Forklift FE4P16-20Q Model Lithium STD/ Ah OPT/ Ah OPT/ battery Capacity Battery weight Nominal voltage Operating voltage 42-55 range Rated charging current Charging ℃ 0～40 temperature Discharging ℃ -25～50 temperature 4.3 Requirements of technical parameters for lithium battery charger: Applicable li-bty 48V200Ah 48V300Ah...

  • Page 65: Schematic Diagram Of Lithium Battery Forklift Electric System

    5. Schematic diagram of lithium battery forklift electric system:...

  • Page 66: Transportation

    Attachment: lithium battery system diagnosis code and processing method Fault codes Implications Explanations CAN Communications Fault BMS PDO Timeout BMS First Level Fault BMS High temp fault Battery type mismatch Display Config Fault 6..4 Display Config Fault BMS Undervoltage BMS Low AH BMS voltage differnce Capacity is too low 6.
  • Page 67 NOBLELIFT INTELLIGENT EQUIPMENT CO.,LTD. Service hotline：4008-836115 Wechat：nuolijixie Postcode：313100 Email address: info@noblelift.com Website：www.noblelift.com Version：Oct,2019...

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