Related Manuals for SSI Single Gas Analyzer for H2
Summary of Contents for SSI Single Gas Analyzer for H2
- Page 1 Single Gas Analyzer for H OPERATIONS MANUAL Super Systems Inc. 7205 Edington Drive Cincinnati, OH 45249 513-772-0060 Fax: 513-772-9466 www.supersystems.com...
- Page 2 Super Systems Inc. USA Office Super Systems Europe Corporate Headquarters: Unit E, Tyburn Trading Estate, 7205 Edington Drive Ashold Farm Road, Birmingham Shipping Address: B24 9QG 7245 Edington Drive UNITED KINGDOM Cincinnati, OH 45249 Phone: +44 (0) 121 306 5180 Phone: (513) 772-0060 http://www.supersystemseurope.com http://www.supersystems.com...
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Page 3: Table Of Contents
Single Gas Analyzer (SGA) Operations Manual Table of Contents Introduction ............................. 5 Oxygen Measurement Option (with Additional Sensor) .............. 5 Specifications ..........................5 Single Gas Analyzer (SGA) ......................5 Mechanical Diagrams ........................6 Initial Network Configuration ......................7 nLocateIP Method ........................7 Touch Screen Interface ........................ - Page 4 Single Gas Analyzer (SGA) Operations Manual Instrument Configuration ......................24 Output Configuration ........................25 Output Calibration ........................26 Sensor Calibration ........................27 Alarms ............................28 SSI Configuration ........................29 Read/Write Registers .........................30 Network Configuration .......................31 Modbus Registers ..........................32 Replacement Parts ........................39 Warranty............................40 Revision History ..........................41 Appendix A – Electrical Diagrams ....................42 Super Systems Inc.
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Page 5: Introduction
Single Gas Analyzer (SGA) Operations Manual Introduction SSi provides single gas analysis technology for use in heat treating and other production environments. This manual covers the following product line used for the analysis of single gas composition: Single Gas Analyzer (SGA). The SGA includes a color touch screen and detection cell with intelligent electronics contained in a metal enclosure designed for rugged industrial environments. -
Page 6: Mechanical Diagrams
Single Gas Analyzer (SGA) Operations Manual Mechanical Diagrams Super Systems Inc. Page 6 of 44... -
Page 7: Nlocateip Method
The Read/Write Registers page gives access to the underlying Modbus registers of the SGA. This page is primarily intended for testing and troubleshooting purposes. Please contact SSi before attempting to make any changes to the settings on this page. Network Configuration section on page 30. The network configuration is described in this section. -
Page 8: Initial Network Configuration
The Read/Write Registers page gives access to the underlying Modbus registers of the SGA. This page is primarily intended for testing and troubleshooting purposes. Please contact SSi before attempting to make any changes to the settings on this page. Network Configuration section on page 30. -
Page 9: Touch Screen Interface
If you are unable to find the unit in the list of devices, it is possible that a network setting (such as subnet mask) may be different, the unit may be connected to a different network, or the unit may not be powered on. SSi recommends consulting an IT engineer or network administrator. If needed, call SSi at (513) 772-0060. -
Page 10: Trend Chart
Single Gas Analyzer (SGA) Operations Manual The Menu screen also allows the user to log in to gain access to additional functions. Pressing the Login key at the bottom of the screen will allow the user to enter a login user and password. User names and passwords are case sensitive. - Page 11 Single Gas Analyzer (SGA) Operations Manual The function buttons run along the bottom of the screen. The folder button - - stores saved templates. A different chart template can be selected here. The Trend Lines button - - will allow the user to select or de- select the trend lines on the trend chart to display.
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Page 12: Chart Sub Menu
Single Gas Analyzer (SGA) Operations Manual Chart Sub Menu There is a sub-menu available by putting a finger or a stylus anywhere on the chart and holding it there for two seconds. The sub-menu will have the following options available: Zoom, Restore, Add Note, Data, and Exit. -
Page 13: Pump Control (Menu Option)
Single Gas Analyzer (SGA) Operations Manual Pump Control (Menu Option) The Pump Control screen allows the user to turn the pump on or off. The current pump status will be displayed on the screen. To change the status, tap the “Set Pump” button, select “On” or “Off,”... -
Page 14: Output Configuration
Single Gas Analyzer (SGA) Operations Manual H2 Flow: The value entered here will be used in nitriding calculations. Enter the applicable H2 flow in your system. CO2 Pres: (0-10) – Any value entered here will be used in place of the actual CO2 reading for internal calculations. -
Page 15: Communications (Menu Option)
Single Gas Analyzer (SGA) Operations Manual Communications (Menu Option) The Communications option allows you to view and change the current IP Address, Mask, and Gateway for the SGA. To change this information, tap to highlight an item, then tap “Edit” and use the keyboard screen to enter desired information. -
Page 16: Alarms Setup
Single Gas Analyzer (SGA) Operations Manual Alarms Setup The Alarms option allows you to set lower and upper limits and assign actions to readings for the SGA. Tap to highligh the desired gas type. Then tap the appropriate buttons to enter a Lower Limit and an Upper Limit. -
Page 17: Output Calibration (Menu Option)
These outputs require calibration to ensure that the mA signal corresponds to a given output value (zero value for the lowest value and span value for the highest value). SSi recommends output calibration be performed on each output at least once per year, or as needed. -
Page 18: Span Calibration
Single Gas Analyzer (SGA) Operations Manual 7. Let the unit output what it has set for the zero measurement, and note the reading on your attached measuring device. 8. Tap “Measured value (mA)” and tap the “Edit mA” button. 9. Enter the measured value and tap “OK.” 10. -
Page 19: Zero Calibration Procedure
Single Gas Analyzer (SGA) Operations Manual Zero Calibration Procedure 1. Connect the gas to the “Cal Gas Inlet” on the side of the SGA enclosure. It is recommended to let everything (gas and SGA) sit for approximately thirty minutes to allow the temperature to achieve equilibrium. -
Page 20: Digital Io Card (Menu Option)
Single Gas Analyzer (SGA) Operations Manual Digital IO Card (Menu Option) The Digital IO Card menu displays Communication Status, Outputs, and Event Inputs. It also allows the user to set and reset outputs. Tap the Set Output button to turn on an output, or tap the Reset Output button to turn off an output. -
Page 21: H2 Gas Display Settings
Single Gas Analyzer (SGA) Operations Manual H2 Gas Display Settings This menu option allows you to adjust the SGA’s display options for H2. Simply tap an option to highlight it, then tap “Change” to bring up the available options. Tap to select your desired option, and tap “Select”... -
Page 22: Control Interface Via A Web Browser
Single Gas Analyzer (SGA) Operations Manual Control Interface via a Web Browser The SGA can be controlled using the touchscreen or a web browser on your computer. The web browser connects to the unit through an Ethernet connection. The computer you are using and the unit need to be on the same network with the same subnet mask. -
Page 23: Instrument Information
Single Gas Analyzer (SGA) Operations Manual Instrument Information The Instrument Information screen provides basic information about the unit, including Desciption, Part #, Serial #, Sub Serial #, Main Version #, Sensor Version #, and Web Page Version #. This information can be useful for troubleshooting purposes. Super Systems Inc. -
Page 24: Sensor Information
Span Target %: A record of the span target % from the most recent calibration. Note that each of these values is for diagnostic use only. Call SSi at (513) 772-0060 with questions. Super Systems Inc. Page 24 of 44... -
Page 25: Instrument Configuration
Single Gas Analyzer (SGA) Operations Manual Instrument Configuration The Instrument Configuration page allows you to set values for the following information: Set Date/Time: This option, when pressed, will sync the current time of the main board to the computer on which the web interface is running. ... -
Page 26: Output Configuration
Single Gas Analyzer (SGA) Operations Manual Output Configuration The Output Configuration screen allows you to adjust output parameters for loops 1 and 2. For each loop, the following parameters can be adjusted: Source: A selected source: External or NDIR Gas. ... -
Page 27: Output Calibration
These outputs require calibration to ensure that the mA signal corresponds to a given output value (zero value for the lowest value and span value for the highest value). SSi recommends output calibration be performed on each output at least once per year, or as needed. -
Page 28: Sensor Calibration
Sensor Calibration To ensure accurate readings, the gas sensor must be calibrated at the low end and high end of the measured gas composition range. SSi recommends calibration be performed at least once per year, or as needed. Connect the gas to the “Cal Gas Inlet” on the side of the SGA enclosure and open the valve. It is recommended to let everything (gas and SGA) sit for approximately thirty minutes to allow the temperature to achieve equilibrium. -
Page 29: Alarms
Single Gas Analyzer (SGA) Operations Manual Alarms The Alarms page allows you to set lower and upper limits and assign actions to readings for the sensor. For the desired gas type, enter a Lower Limit, an Upper Limit, select an Action from the dropdown menu, and click “Submit”... -
Page 30: Ssi Configuration
SSI Configuration IMPORTANT! It is highly recommended that changes on this page be made only in consultation with SSi technical personnel. Call (513) 772-0060 for more information. The SSi Configuration page contains fields that can be adjusted to change various strings contained in memory and also change certain functions. -
Page 31: Read/Write Registers
The Read/Write Registers page gives access to the underlying Modbus registers of the SGA. This page is primarily intended for testing and troubleshooting purposes. Please contact SSi before attempting to make any changes to the settings on this page. Super Systems Inc. -
Page 32: Network Configuration
Operations Manual Network Configuration The Network Configuration page allows you to view network settings and change certain settings as well. SSi recommends consulting an IT engineer or network administrator before changing any of these settings. Figure 6 - Network/Board Configuration Page The first two fields on the page show the MAC address and Host Name. -
Page 33: Modbus Registers
Single Gas Analyzer (SGA) Operations Manual Modbus Registers The following table shows the Modbus registers for the sensor module. The name of the register, address location, and description are provided. Register Name Register Location Description current version number of the VERSION_NUMBER firmware UART_1_MODE... - Page 34 Single Gas Analyzer (SGA) Operations Manual Register Name Register Location Description CUR_LOOP_TARGET_VALUE Actual request value CUR_LOOP_ZERO_TO_TWENTY 0-20 mA enable 0 = H2, 1 = DA, 2 = NH3, 3 = KN, CUR_LOOP_SOURCE 4 = External, 5 = Standard Kn, 6 = NDIR gas Zero value.
- Page 35 Single Gas Analyzer (SGA) Operations Manual Register Name Register Location Description MB_TM_HOUR hour MB_TM_MIN minute MB_TM_SEC second MB_COMP_TIME_YEAR compile year MB_COMP_TIME_MON compile month MB_COMP_TIME_MDAY compile day of month MB_COMP_TIME_WDAY compile day of week, 0 = Sunday MB_COMP_TIME_HOUR compile hour MB_COMP_TIME_MIN compile minute MB_COMP_TIME_SEC compile second...
- Page 36 Single Gas Analyzer (SGA) Operations Manual Register Name Register Location Description SENSOR_GEN_QUEUE_START 1151 Start of write. E.g., register 45. SENSOR_GEN_QUEUE_ADDRESS 1152 Address of board to write to. Number of words to write down SENSOR_GEN_QUEUE_NUM_WORDS 1153 up. Up to 30 SENSOR_GEN_QUEUE_BLOCK 1154 write up to 30 words just designates where to start...
- Page 37 Single Gas Analyzer (SGA) Operations Manual MB_READ_DA_FLOW 1220 DA flow MB_READ_H2_FLOW 1221 H2 Flow Process variable (0 = H2, 1 = DA, MB_READ_PV_MODE 1222 2 = NH3, 3 = Kn, 4 = Standard MB_READ_INPUT_TYPE_REG 1223 Input for voltage inputs MB_READ_MIN_H2 1225 minimum H2 value Amount of CO2 present up to...
- Page 38 Single Gas Analyzer (SGA) Operations Manual Peak-peak voltages. No MB_READ_NDIR_GAS_VPP_SF 1258 high/low values MB_READ_NDIR_GAS_VPP_FIR 1262 Peak-peak voltages FIR filtered MB_READ_NDIR_GAS_NA 1266 Gas Normalized absorbance Gas Normalized absorbance, MB_READ_NDIR_GAS_NA_TC 1269 temperature compensated MB_READ_NDIR_GAS_CONC 1272 Gas concentration MB_READ_NDIR_GAS_CONC_DP 1275 Gas concentration decimal point MB_READ_NDIR_GAS_CONC_FP 1278 Gas concentration floating point...
- Page 39 Single Gas Analyzer (SGA) Operations Manual MB_DIGIO_MODEL_NUM 1616 MODEL number Map as reg 900 SFD 23205 sets factory defaults MB_DIGIO_RESET_FACT_DEFAULTS 1618 Map as reg 909 Determines mode: modbus MB_DIGIO_UART_3_MODE 1619 slave = 0, modbus master = 1 Baud Rate. 0=1200 ,..., MB_DIGIO_UART_3_BAUD_RATE 1620 10=115200...
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Page 40: Replacement Parts
Single Gas Analyzer (SGA) Operations Manual Replacement Parts Part Part Number Fitting, KF-16 Adapter, 1/8 Female NPT 34699 Fitting, KF-16 Adapter, Clamp Assembly 34700 Terminal Block, Pluggable 2-Position, Plug 33312 Terminal Block, Pluggable 6-Position 33305 Terminal Block, Pluggable 4-Position, Vertical 33353 Terminal Block, Pluggable 3-Position 33310... -
Page 41: Warranty
MERCHANTABILITY AND FITNESS FOR A PARTICULAR PURPOSE. SOME JURISDICTIONS DO NOT ALLOW THE LIMITATION OF IMPLIED WARRANTIES, SO THIS LIMITATION MAY NOT APPLY TO YOU. SSI is not responsible for returning to you product which is not covered by this limited warranty. -
Page 42: Revision History
Single Gas Analyzer (SGA) Operations Manual Revision History Rev. Description Date MCO # Initial release 6/5/2020 2291 Super Systems Inc. Page 42 of 44... -
Page 43: Appendix A - Electrical Diagrams
Single Gas Analyzer (SGA) Operations Manual Appendix A – Electrical Diagrams Super Systems Inc. Page 43 of 44... - Page 44 Single Gas Analyzer (SGA) Operations Manual Super Systems Inc. Page 44 of 44...
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