Sony Ericsson S500 Working Instruction, Mechanical

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Working Instruction, Mechanical
Applicable for S500, W580
CONTENTS
1 Introduction .............................................................................. 3
1.1 Tools and Equipment...............................................................4
1.2 General Cautions......................................................................5
1.3 Adhesives .................................................................................5
1.4 Using Hand and ESD Protection.............................................5
1.6 Acceptable Pry Tools...............................................................5
2 Disassembly ............................................................................. 6
2.1 Overview ...................................................................................6
3 Part Replacement................................................................... 20
3.1 Bluetooth Antenna .................................................................20
3.2 Coaxial Cable and PC Board .................................................21
3.3 Coaxial Cable and Antenna ...................................................22
3.4 System Connector..................................................................23
3.5 Volume Key.............................................................................24
3.6 LCD Assembly ........................................................................25
3.7 LCD Assembly Continued.......................................................26
3/000 21-1/FEA 209 544/603 A
©
Company Internal
Sony Ericsson Mobile
Communications AB
2.1.1
Battery Cover Removal ......................................................... 7
2.1.2
Battery Removal.................................................................... 7
2.1.3
Label Removal ...................................................................... 8
2.1.4
Front Cover Removal ............................................................ 9
2.1.5
Front Cover Removal Continued ......................................... 10
2.1.6
Navigation Keypad Removal ............................................... 10
2.1.7
Camera Cover Removal...................................................... 11
2.1.8
Front Cover Screws (6) Removal ........................................ 12
2.1.9
Front Frame Removal ......................................................... 13
2.1.10 Front Frame Removal Continued ........................................ 14
2.1.11 Upper Rear Cover Removal ................................................ 14
2.1.12 Rear Frame Screws (4) Removal ........................................ 15
2.1.13 Chin Cover Removal ........................................................... 16
2.1.14 Microphone Gasket Removal .............................................. 16
2.1.16 Power Key Removal............................................................ 18
2.1.17 Bluetooth Tape .................................................................... 18
2.1.18 PC Board and Antenna Removal ........................................ 19
Working Instruction, Mechanical

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Summary of Contents for Sony Ericsson S500

  • Page 1: Table Of Contents

    Working Instruction, Mechanical Working Instruction, Mechanical Applicable for S500, W580 CONTENTS 1 Introduction ................3 1.1 Tools and Equipment...............4 1.2 General Cautions..............5 1.3 Adhesives .................5 1.4 Using Hand and ESD Protection..........5 1.5 Protection of Displays, Lenses, and Windows......5 1.6 Acceptable Pry Tools...............5 2 Disassembly ................
  • Page 2 6.1.13 Navigation Keypad Installation ..........56 6.1.14 Front Cover Installation ............56 6.1.15 Label Installation ..............57 6.1.16 Battery Installation............... 57 6.1.17 Battery Cover Installation ............ 58 7 Revision History..............58 3/000 21-1/FEA 209 544/603 A 2(58) © Sony Ericsson Mobile Communications AB...
  • Page 3: Introduction

    Working Instruction, Mechanical 1 Introduction 3/000 21-1/FEA 209 544/603 A © Company Internal Sony Ericsson Mobile Communications AB...
  • Page 4: Tools And Equipment

    • ESD-gloves LABEL EQUIPMENT The following special equipment is required when replacing or installing a new label: • Hot air device • Zebra printer connected to computer 3/000 21-1/FEA 209 544/603 A © Company Internal Sony Ericsson Mobile Communications AB...
  • Page 5: General Cautions

    1.6 Acceptable Pry Tools Whenever the phrase “pry tool” is used, a nylon pointer or a front opening tool may be used depending on the user’s preference. 3/000 21-1/FEA 209 544/603 A 5(58) © Sony Ericsson Mobile Communications AB...
  • Page 6: Disassembly

    Remove Microphone Gasket (3) • Remove Rear Frame (4) from Hinge Assembly (8) • Remove Bluetooth Tape (5) • Remove Power Key (6) • Remove Board and Antenna (7) 3/000 21-1/FEA 209 544/603 A © Company Internal Sony Ericsson Mobile Communications AB...
  • Page 7: Battery Cover Removal

    Use thumbs to push the battery cover down until it stops. Lift the end of the battery cover to remove it. 2.1.2 Battery Removal Use a finger to lift the battery up. 3/000 21-1/FEA 209 544/603 A 7(58) © Sony Ericsson Mobile Communications AB...
  • Page 8: Label Removal

    Use a pry tool or tweezers to begin peeling up the label. Use tweezers to finish pulling the label off. NOTE: BE CAREFUL WHEN PULLING THE LABEL OFF THE FLEX CONNECTOR. 3/000 21-1/FEA 209 544/603 A 8(58) © Sony Ericsson Mobile Communications AB...
  • Page 9: Front Cover Removal

    Slide the plectrum toward the top corner to release the latch. Continue around the cover to release the other corner latch. Slide the plectrum down the other side to release the side latch. 3/000 21-1/FEA 209 544/603 A 9(58) © Sony Ericsson Mobile Communications AB...
  • Page 10: Front Cover Removal Continued

    NOTE: DO NOT ROTATE THE COVER TOO FAR OR THE BOTTOM PEGS WILL BE DAMAGED. 2.1.6 Navigation Keypad Removal Remove navigation keypad from front cover. 3/000 21-1/FEA 209 544/603 A 10(58) © Sony Ericsson Mobile Communications AB...
  • Page 11: Camera Cover Removal

    Use a pry tool to bend the metal tabs up. Insert a pry tool between the cover and the frame to pry the cover up. Remove the cover. 3/000 21-1/FEA 209 544/603 A 11(58) © Sony Ericsson Mobile Communications AB...
  • Page 12: Front Cover Screws (6) Removal

    Slide the hinge partially closed until the remaining 2 screws are visible. While holding the hinge in the partially closed position, remove the screws. NOTE: DO NOT REUSE THE SCREWS. 3/000 21-1/FEA 209 544/603 A 12(58) © Sony Ericsson Mobile Communications AB...
  • Page 13: Front Frame Removal

    Release the metal hook on the other side also. Rotate the bottom of the Front Frame to the side enough to release the other metal latch. 3/000 21-1/FEA 209 544/603 A 13(58) © Sony Ericsson Mobile Communications AB...
  • Page 14: Front Frame Removal Continued

    Use a pry tool to disconnect the Front Frame connector. Remove the Front Frame from the hinge. 2.1.11 Upper Rear Cover Removal Insert a pry tool between the rear cover and the rear frame. 3/000 21-1/FEA 209 544/603 A 14(58) © Sony Ericsson Mobile Communications AB...
  • Page 15: Rear Frame Screws (4) Removal

    Pull the rear cover down and out of the rear frame. 2.1.12 Rear Frame Screws (4) Removal Use a torque wrench and a JCIS-0 bit to remove the 4 screws. NOTE: DO NOT REUSE THE SCREWS. 3/000 21-1/FEA 209 544/603 A 15(58) © Sony Ericsson Mobile Communications AB...
  • Page 16: Chin Cover Removal

    Insert the plectrum between the keypad and the left end of the chin cover. Use fingers to remove the chin cover. 2.1.14 Microphone Gasket Removal Remove the microphone gasket from the hinge assembly. 3/000 21-1/FEA 209 544/603 A 16(58) © Sony Ericsson Mobile Communications AB...
  • Page 17: Rear Frame Removal From Hinge Assembly

    Separate the frame from the hinge. Repeat the process on the other side of the phone. 3/000 21-1/FEA 209 544/603 A 17(58) © Sony Ericsson Mobile Communications AB...
  • Page 18: Power Key Removal

    Use a pry tool to unplug the connector. 2.1.16 Power Key Removal Use tweezers to remove the power key. 2.1.17 Bluetooth Tape Use tweezers to remove the Bluetooth tape. 3/000 21-1/FEA 209 544/603 A 18(58) © Sony Ericsson Mobile Communications AB...
  • Page 19: Pc Board And Antenna Removal

    Use a pry tool to release the board from the latches beside the SIM connector. Remove the antenna from the slot on the rear frame. Remove the board, coaxial cable, and antenna. 3/000 21-1/FEA 209 544/603 A 19(58) © Sony Ericsson Mobile Communications AB...
  • Page 20: Part Replacement

    Remove the Bluetooth antenna from the rear frame by sliding it toward the edge of the frame. Installation Insert the bent pins of the antenna into the slots of the frame. Push the antenna into place. 3/000 21-1/FEA 209 544/603 A 20(58) © Sony Ericsson Mobile Communications AB...
  • Page 21: Coaxial Cable And Pc Board

    Pull the connector directly away from the PC board. NOTE: DO NOT ROTATE. Installation Insert the connector into the slot of the tool. Snap the connector onto the PC board. 3/000 21-1/FEA 209 544/603 A 21(58) © Sony Ericsson Mobile Communications AB...
  • Page 22: Coaxial Cable And Antenna

    NOTE: CONNECT THE END OF THE COAXIAL CABLE THAT HAS THE METAL SECTION TO THE ANTENNA. Insert the connector into the slot of the tool, and then snap the connector onto the antenna. 3/000 21-1/FEA 209 544/603 A 22(58) © Sony Ericsson Mobile Communications AB...
  • Page 23: System Connector

    Remove the PC Board and Antenna Assembly as shown in the Disassembly section. Removal Pull the system connector off of the PC board. Installation Push the system connector onto the PC board. 3/000 21-1/FEA 209 544/603 A 23(58) © Sony Ericsson Mobile Communications AB...
  • Page 24: Volume Key

    Lift the volume key up a small amount and then rotate it toward the center of the Front Frame. Installation Rotate the volume key down into the key cavity. 3/000 21-1/FEA 209 544/603 A 24(58) © Sony Ericsson Mobile Communications AB...
  • Page 25: Lcd Assembly

    LCD assembly. Pull the LCD assembly down a small amount to release the top tabs. Disconnect the LCD connector, and remove the LCD assembly from the front frame. 3/000 21-1/FEA 209 544/603 A 25(58) © Sony Ericsson Mobile Communications AB...
  • Page 26: Lcd Assembly Continued

    Insert the tabs on the top of the LCD into the slots on the carrier. Insert the side tab on one side of the LCD into the slot on the front frame. Repeat the previous step on the other side. 3/000 21-1/FEA 209 544/603 A 26(58) © Sony Ericsson Mobile Communications AB...
  • Page 27: Bonzer Flex (Keypad Flex / Speaker Box Assembly)

    Push the camera out of its cavity. Pull the camera up through the center of the carrier. Pull the flex beside the memory stick connector off of the peg on the carrier. 3/000 21-1/FEA 209 544/603 A 27(58) © Sony Ericsson Mobile Communications AB...
  • Page 28: Bonzer Flex (Keypad Flex / Speaker Box Assy) Cont

    Insert the top of the keypad and speaker box into the cavity on the frame with the keypad in front of the frame and the speaker box in back of the frame. 3/000 21-1/FEA 209 544/603 A 28(58) © Sony Ericsson Mobile Communications AB...
  • Page 29: Bonzer Flex (Keypad Flex / Speaker Box Assy) Cont

    Insert the camera into its cavity. Insert the volume switches into their cavity. Place the flex onto the peg and push it down as far as it will 3/000 21-1/FEA 209 544/603 A 29(58) © Sony Ericsson Mobile Communications AB...
  • Page 30: Camera

    Insert the pegs into the slots and push the tool completely Remove the tool and the camera from the socket. Installation Align the tab on the camera with the slot of the socket. 3/000 21-1/FEA 209 544/603 A 30(58) © Sony Ericsson Mobile Communications AB...
  • Page 31: Camera Continued

    Working Instruction, Mechanical 3.12 Camera Continued Insert the camera into the socket and push it down. 3/000 21-1/FEA 209 544/603 A 31(58) © Sony Ericsson Mobile Communications AB...
  • Page 32: Memory Stick Cover

    Pull the memory stick cover out of its cavity. Rotate the memory stick cover down to free the inside latch from the peg on the frame. Pull the cover out of the hole. 3/000 21-1/FEA 209 544/603 A 32(58) © Sony Ericsson Mobile Communications AB...
  • Page 33: Memory Stick Cover Continued

    Twist the cover and push the tab down behind the peg on the carrier. Make sure the tab is behind the peg. Push the cover into its cavity. 3/000 21-1/FEA 209 544/603 A 33(58) © Sony Ericsson Mobile Communications AB...
  • Page 34: Receiver And Gasket

    Push the receiver and gasket out of the cavity on the carrier. Separate the receiver and the gasket. Installation Insert the receiver into the gasket. Insert the receiver and gasket into the carrier. 3/000 21-1/FEA 209 544/603 A 34(58) © Sony Ericsson Mobile Communications AB...
  • Page 35: Microphone

    Hold the flex with one finger while working the microphone pins out of the holes. Installation Orient the microphone so the pins are toward the phone. Insert the pins into the holes. 3/000 21-1/FEA 209 544/603 A 35(58) © Sony Ericsson Mobile Communications AB...
  • Page 36: Microphone Continued

    Working Instruction, Mechanical 3.17 Microphone Continued Push the microphone down completely. 3/000 21-1/FEA 209 544/603 A 36(58) © Sony Ericsson Mobile Communications AB...
  • Page 37: Keypad

    DURING REMOVAL OF THE OLD KEYPAD, THEN SMOOTH THESE PARTS BACK DOWN. Align the keypad with the tabs on the hinge and the holes. Adhere the keypad to the hinge. 3/000 21-1/FEA 209 544/603 A 37(58) © Sony Ericsson Mobile Communications AB...
  • Page 38: Wear Strips

    Pry the curved end of the wear strip off the hinge. Pull the strip off the hinge. Installation Align the tabs on the hinge with the holes in the wear strip. Push the strip onto the hinge. 3/000 21-1/FEA 209 544/603 A 38(58) © Sony Ericsson Mobile Communications AB...
  • Page 39: Vibrator

    Disassembly section. Removal Pry the vibrator out of its cavity. Installation Insert the end of the vibrator and gasket into the cavity. Push the vibrator down into place. 3/000 21-1/FEA 209 544/603 A 39(58) © Sony Ericsson Mobile Communications AB...
  • Page 40: Main Keypad Flex

    Use a pry tool to disconnect the flex connectors. Use a pry tool to remove the vibrator. Lift the microphone flex off the hinge. Pull the vibrator pads through the slot in the hinge. 3/000 21-1/FEA 209 544/603 A 40(58) © Sony Ericsson Mobile Communications AB...
  • Page 41: Main Keypad Flex Continued

    Working Instruction, Mechanical 3.22 Main Keypad Flex Continued Peel the dome foil off the hinge. Pull the flex connector through the hole in the hinge. 3/000 21-1/FEA 209 544/603 A 41(58) © Sony Ericsson Mobile Communications AB...
  • Page 42: Main Keypad Flex Continued

    Installation Push the flex connector through the hole in the hinge. Push the dome foil down into place. Insert the vibrator connector through the slot. Attach the connectors. 3/000 21-1/FEA 209 544/603 A 42(58) © Sony Ericsson Mobile Communications AB...
  • Page 43: Liquid Intrusion Indicator

    IN THE COAXIAL CABLE SLOT. Installation Use tweezers to insert the pad into the slot with one end of the pad aligned with the end of the plastic rail in the frame. 3/000 21-1/FEA 209 544/603 A 43(58) © Sony Ericsson Mobile Communications AB...
  • Page 44: Front Frame

    NOTE: WHEN REPLACING THE FRONT FRAME, REMOVE THE LCD, VOLUME KEY, BONZER FLEX, RECEIVER, AND RECEIVER GASKET FROM THE OLD FRAME AND INSTALL THEM INTO THE NEW FRAME. 3/000 21-1/FEA 209 544/603 A 44(58) © Sony Ericsson Mobile Communications AB...
  • Page 45: Reassembly

    • Install Camera Cover (6) • Install Navigation Keypad (5) • Install Front Cover (4) • Install Label (3) • Install Battery (2) • Install Battery Cover (1) 3/000 21-1/FEA 209 544/603 A 45(58) © Sony Ericsson Mobile Communications AB...
  • Page 46: Pc Board And Antenna Installation

    Push the coaxial cable toward the center of the board so it is not under the plastic of the frame. Snap the other side of the board into the frame. Insert the antenna into its cavity. 3/000 21-1/FEA 209 544/603 A 46(58) © Sony Ericsson Mobile Communications AB...
  • Page 47: Pc Board And Antenna Installation Continued

    Push the coaxial cable down into the slot of the frame. 6.1.3 Power Key Installation Use tweezers to install the peg of the power key into the hole on the rear frame. Push the key into place. 3/000 21-1/FEA 209 544/603 A 47(58) © Sony Ericsson Mobile Communications AB...
  • Page 48: Bluetooth Tape Installation

    Working Instruction, Mechanical 6.1.4 Bluetooth Tape Installation Use tweezers to install the Bluetooth tape. Align the tape with the inside edge of the system connector and leave two holes exposed. 3/000 21-1/FEA 209 544/603 A 48(58) © Sony Ericsson Mobile Communications AB...
  • Page 49: Rear Frame And Hinge Assembly Installation

    UNDER THE TABS OF THE ANTENNA PLASTIC. Snap the tab on one side of the frame in the slot on the hinge. Snap the other side into place. 3/000 21-1/FEA 209 544/603 A 49(58) © Sony Ericsson Mobile Communications AB...
  • Page 50: Microphone Gasket Installation

    Working Instruction, Mechanical 6.1.6 Microphone Gasket Installation Place the wider side of the gasket toward the keypad. Press the gasket into place. 3/000 21-1/FEA 209 544/603 A 50(58) © Sony Ericsson Mobile Communications AB...
  • Page 51: Chin Cover Installation

    Push down on the cover to snap all the tabs into place. 6.1.8 Rear Frame Screws Installation NOTE: DO NOT REUSE THESE SCREWS. Use 8Ncm to install the four new screws. 3/000 21-1/FEA 209 544/603 A 51(58) © Sony Ericsson Mobile Communications AB...
  • Page 52: Upper Rear Cover Installation

    6.1.9 Upper Rear Cover Installation Insert the tabs of the cover into the slots on the frame. Push the cover down toward the phone. Snap the remaining tabs into place. 3/000 21-1/FEA 209 544/603 A 52(58) © Sony Ericsson Mobile Communications AB...
  • Page 53: Front Frame Installation

    Place the hinge and rear frame assembly down into the front frame. Slowly push the slider to the open position and then push on the metal tabs to snap them into place. 3/000 21-1/FEA 209 544/603 A 53(58) © Sony Ericsson Mobile Communications AB...
  • Page 54: Front Frame Installation Continued

    Push the slider closed a small amount until the screw holes on the front frame are visible. Use 6Ncm to install new screws. Push the slider open and install the remaining four screws. 3/000 21-1/FEA 209 544/603 A 54(58) © Sony Ericsson Mobile Communications AB...
  • Page 55: Camera Cover Installation

    Insert the new cover into the slot. Push the cover down toward the phone. Turn the phone over and bend the metal tab toward the center. Bend the other metal tab. 3/000 21-1/FEA 209 544/603 A 55(58) © Sony Ericsson Mobile Communications AB...
  • Page 56: Navigation Keypad Installation

    Slide the hooks at the bottom of the front cover into the slots on the frame. Squeeze the sides and top of the phone to snap the front cover into place. 3/000 21-1/FEA 209 544/603 A 56(58) © Sony Ericsson Mobile Communications AB...
  • Page 57: Label Installation

    Insert the top side of the label under the battery connector. Push the label down into the battery cavity and make sure the Liquid Intrusion Indicator shows through the square hole. 6.1.16 Battery Installation Install the battery. 3/000 21-1/FEA 209 544/603 A 57(58) © Sony Ericsson Mobile Communications AB...
  • Page 58: Battery Cover Installation

    Insert the tabs of the battery cover into the slots on the frame. Push the cover down toward the phone and then slide it into place. 7 Revision History Rev. Date Changes / Comments 2007-May-30 Initial Release 3/000 21-1/FEA 209 544/603 A 58(58) © Sony Ericsson Mobile Communications AB...

This manual is also suitable for:

W580

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