Technosoft IO iPOS4808 Technical Reference

I/o board for intelligent drives

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IO
iPOS4808
Intelligent Drives
v1.0B
I/O Board for
iPOS4808
Intelligent
Servo Drives
Technical
Reference
 Technosoft 2013

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Table of Contents
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Summary of Contents for Technosoft IO iPOS4808

  • Page 1 Intelligent Drives v1.0B I/O Board for iPOS4808 Intelligent Servo Drives Technical Reference  Technosoft 2013...
  • Page 2 TECHNOSOFT IO-iPOS4808 Technical Reference P091.084.IO-iPOS4808.UM.0113 Technosoft S.A. Avenue des Alpes 20 CH-2000 NEUCHATEL Switzerland Tel.: +41 (0) 32 732 5500 Fax: +41 (0) 32 732 5504 contact@technosoftmotion.com www.technosoftmotion.com...
  • Page 5: About This Manual

    Whilst Technosoft believes that the information and guidance given in this manual is correct, all parties must rely upon their own skill and judgment when making use of it. Technosoft does not assume any liability to anyone for any loss or damage caused by any error or omission in the work, whether such error or omission is the result of negligence or any other cause.
  • Page 6: Related Documentation

    The Motion Wizard provides a simple, graphical way of creating motion programs and automatically generates all the TML instructions. With EasyMotion Studio you can fully benefit from a key advantage of Technosoft drives – their capability to execute complex motions without requiring an external motion controller, thanks to their built-in motion controller.
  • Page 7 TML_LIB_S7 motion control library. The TML_LIB_S7 library is IEC61131-3 compatible. TML_LIB_CJ1 (part no. P091.040.CJ1.UM.xxxx) – explains how to program in a PLC Omron series CJ1 a motion application for the Technosoft intelligent drives using TML_LIB_CJ1 motion control library for PCs. The TML_LIB_CJ1 library is IEC61131- 3 compatible.
  • Page 8: If You Need Assistance

    If you Need Assistance … If you want to … Contact Technosoft at … Visit Technosoft online World Wide Web: http://www.technosoftmotion.com/ Receive general information World Wide Web: http://www.technosoftmotion.com/ or assistance (see Note) Email: contact@technosoftmotion.com Ask questions about product Fax: (41) 32 732 55 04...
  • Page 9 This page is empty © Technosoft 2013 IO-iPOS4808 Technical Reference...
  • Page 10: Table Of Contents

    3.2.8. J13 – Digital inputs connector #2 ............... 13 3.2.9. J14 and J15 – CAN connectors ............... 13 3.2.10. J17 – Digital hall connector ..............14 3.2.11. J19 – USB connector ................14 3.2.12. © Technosoft 2013 IO-iPOS4808 Technical Reference...
  • Page 11 First Power Up ..................26 Appendix 1: IO-iPOS4808 schematics ............. 28 Appendix 2: iPOS4808 VX Plug-in Connector Pins ........29 J1 Connector pinout (A Side) ................29 J1 Connector pinout (B side) ................30 © Technosoft 2013 IO-iPOS4808 Technical Reference...
  • Page 13: Safety Information

    Indicates areas SENSITIVE TO electrostatic discharges CAUTION! (ESD) WHICH REQUIRE HANDLING PROTECTED ENVIRONMENT 1.1. Warnings THE VOLTAGE USED IN THE DRIVE MIGHT CAUSE WARNING! ELECTRICAL SHOCKS. DO NOT TOUCH LIVE PARTS WHILE THE POWER SUPPLIES ARE ON © Technosoft 2013 IO-iPOS4808 Technical Reference...
  • Page 14: Cautions

    THE POWER SUPPLIES CONNECTED TO THE DRIVE CAUTION! MUST COMPLY WITH THE PARAMETERS SPECIFIED IN THIS DOCUMENT TROUBLESHOOTING AND SERVICING ARE PERMITTED CAUTION! ONLY FOR PERSONNEL AUTHORISED BY TECHNOSOFT THE DRIVE CONTAINS ELECTROSTATICALLY SENSITIVE COMPONENTS WHICH DAMAGED CAUTION! INCORRECT HANDLING. THEREFORE THE DRIVE SHALL...
  • Page 15: Product Overview

    Emulation of external inputs commutation via 8 push-buttons: connected to inputs: IN0, IN1, IN5, IN6, IN7, IN2/LSP, IN3/LSN, IN4/Enable  Emulation of external analogue reference command via potentiometer VR1  USB A connector for communication with the PC © Technosoft 2013 IO-iPOS4808 Technical Reference...
  • Page 16 Single-ended or RS-422 differential incremental digital encoder 1Vpp differential Sine/cosine incremental encoder Linear Hall sensors  HDB15 motor feedback connector Available only on the iPOS4808 VX-CAT IO board. Usable only when the EtherCAT extension module is present. © Technosoft 2013 IO-iPOS4808 Technical Reference...
  • Page 17: Io-Ipos4808 Board Dimensions

    2.3. IO-iPOS4808 Board Dimensions Figure 2.3.1 presents the IO-iPOS4808 board dimensions. All dimensions are in mm. 92.58 3.30 3.30 Figure 2.3.1. IO-iPOS4808 board dimensions © Technosoft 2013 IO-iPOS4808 Technical Reference...
  • Page 18: Io-Ipos4808 Board Version Identification

    Figure 2.4.1 shows how to identify the IO-iPOS4808 board version on its back side. This manual refers to IO-iPOS4808 version 1.0B. If your IO-iPOS4808 version differs, you can find the appropriate manual on the Technosoft web page. Version no. Figure 2.4.1. IO-iPOS4808 V1.0B board version identification This manual refers to IO-iPOS4808 version 1.0B.
  • Page 19: Hardware Installation

    3. Hardware Installation 3.1. Mounting Press the iPOS4808 VX drive into IO-iPOS4808 board J1 connector. iPOS4808 VX I/O Board P084.710.E027 Figure 3.1.1 Installing an iPOS4808 VX drive in the IO-iPOS4808 © Technosoft 2013 IO-iPOS4808 Technical Reference...
  • Page 20 Insert the EtherCAT VX interface into J5 board connector. Figure 3.1.2 Installing an EtherCAT interface module in the IO-iPOS4808 © Technosoft 2013 IO-iPOS4808 Technical Reference...
  • Page 21: Connectors

    Figure 3.2.1. Top view of the IO-iPOS4808 extension board *The EtherCAT connectors are present only on the iPOS4808 VX-CAT IO board. BEFORE CONNECTING / DISCONNECTING ANY OF THE CAUTION! SIGNALS TURN OFF ALL POWER SUPPLIES! © Technosoft 2013 IO-iPOS4808 Technical Reference...
  • Page 22: J2 And J3 - Ethercat Connectors

    Drive ready digital output OUT3/Ready Do not connect. Not available with iPOS4808 OUT5 General-purpose/ digital output OUT5 Logic supply: +9 to +36V The EtherCAT connectors are available only on the iPOS4808 VX-CAT (p/n P027.014.E890) board © Technosoft 2013 IO-iPOS4808 Technical Reference...
  • Page 23: J8 - Power Supply And Motor Connector

    External reference signal (mono-polar 0 to +5V ) External reference signal (bipolar -10V to +10V ) output supply (generated by iPOS4808 drive) General-purpose digital input IN7 External feedback signal (bipolar -10V to +10V) External feedback signal (mono-polar 0 to +5V) Ground © Technosoft 2013 IO-iPOS4808 Technical Reference...
  • Page 24: J10 - Digital Inputs Connector #1

    Incremental encoder B single-ended, or B+ differential B/B+/Cos+ input, or analogue encoder Cos+ differential input Incremental encoder Z- (index) differential input, or linear Z-/LH3 Hall 3 input Incremental encoder Z (index) single-ended, or Z+ Z/Z+ differential input © Technosoft 2013 IO-iPOS4808 Technical Reference...
  • Page 25: J13 - Digital Inputs Connector #2

    1. Put JP20 jumper to add a 120Ω terminal resistor in your CAN network. Leave JP20 open if the CAN network already has terminal resistors. 2. Put JP21 jumper to connect the IOiPOS4808 logic supply +V to CAN_V+. Leave JP21 open if the CAN network has a separate supply connected to CAN_V+. © Technosoft 2013 IO-iPOS4808 Technical Reference...
  • Page 26: J17 - Digital Hall Connector

    Connect AxisID0 input to +5V AxisID0_MSB Connect AxisID0 input to GND Leave input unconnected Don’t connect a pull-up/pull-down resistor to AxisID0_LSB 0 = Jumper OFF, 1 = Jumper ON Always leave open this jumper for normal operation © Technosoft 2013 IO-iPOS4808 Technical Reference...
  • Page 27 Cosine- reserved Connect AxisID2 to +5V AxisID2_MSB Connect AxisID2 to GND Leave input unconnected Don’t connect a pull-up/pull-down resistor to AxisID2 AxisID2_LSB Connect a pull-up/pull-down 4.7K Ω resistor (depending on jumper 13) to AxisID2 © Technosoft 2013 IO-iPOS4808 Technical Reference...
  • Page 28 Do not connect a CAN terminator CAN termination Connect a CAN terminator (120Ω resistor) Do not connect CAN Supply to +V CAN supply Connect CAN Supply to +V Reserved Do not connect. Do not connect. Reserved © Technosoft 2013 IO-iPOS4808 Technical Reference...
  • Page 29: Axis Id And Can Protocol Selection For Ipos4808 Vx-Can Drives

    The iPOS4808 VX-CAN drive has 3 analogue inputs named AxisID0, AxisID1 and AxisID2 used to select the CAN protocol: CANopen or Technosoft TMLCAN and the drive address or axis ID. The iPOS4808 VX drive can detect up to 7 different voltage levels on these 3 inputs. On the IO iPOS4808 module the 7 voltage levels can be selected via the jumpers: 3, 4, 9, 10, 13 and 14.
  • Page 30 CANopen master to configure it using CiA-305 protocol. A “non-configured” drive answers only to CiA-305 commands. All other CANopen commands are ignored and transmission of all other messages (including boot-up) is disabled. © Technosoft 2013 IO-iPOS4808 Technical Reference...
  • Page 31 Table 3.4. Axis ID setting in CANopen mode Axis Axis Axis Axis Axis Axis ID 2 ID 1 ID 0 ID CANopen ID 2 ID 1 ID 0 ID CANopen © Technosoft 2013 IO-iPOS4808 Technical Reference...
  • Page 32 Axis Axis Axis Axis Axis Axis ID 2 ID 1 ID 0 ID CANopen ID 2 ID 1 ID 0 ID CANopen  Technosoft 2013 iPOS4808 VX Technical Reference...
  • Page 33 Table 3.5. Axis ID setting in TMLCAN mode Axis Axis Axis Axis Axis Axis ID 2 ID 1 ID 0 ID TMLCAN ID 2 ID 1 ID 0 TMLCAN  Technosoft 2013 iPOS4808 VX Technical Reference...
  • Page 34 Axis Axis Axis Axis Axis Axis ID 2 ID 1 ID 0 TMLCAN ID 2 ID 1 ID 0 TMLCAN  Technosoft 2013 iPOS4808 VX Technical Reference...
  • Page 35: Axis Id Selection For Ipos4808 Vx-Cat Drives With Ethercat

    Remark: any other combination of voltage levels not included in Table 3.4, like for example the levels from Table 3.5, will set the axis ID equal with 255. b) By software, setting via EasySetUp a specific AxisID value in the range 1-255.  Technosoft 2013 iPOS4808 VX Technical Reference...
  • Page 36: Installing And Configuring The Usb Drivers

    After connecting the USB IO board, Windows XP shows a new hardware found wizard. Choose “No, not at this time” and the Next button. In the next dialogue, choose “Install from a list or specific location (Advanced)” and click Next button.  Technosoft 2013 iPOS4808 VX Technical Reference...
  • Page 37: Usb Driver Configuration

    1. Open Computer Management tool and select Device Manager. Expand Ports (COM & LPT) and double click on the USB Serial Port (COMx). 2. Click the Port Settings tab and then the Advanced button.  Technosoft 2013 iPOS4808 VX Technical Reference...
  • Page 38: First Power Up

    In order to setup the drive for your application you need to communicate with it. The easiest way is via an USB link between your PC and the drive. Before the first power up, check the following:  Technosoft 2013 iPOS4808 VX Technical Reference...
  • Page 39 3.6.2. When the dialogue with the correct settings is closed, the drive axis ID will occur in the status bar. For more information about communicating with the drive, consult the iPOS4808 xX-xxx user manual.  Technosoft 2013 iPOS4808 VX Technical Reference...
  • Page 40: Appendix 1: Io-Ipos4808 Schematics

    Appendix 1: IO-iPOS4808 schematics  Technosoft 2013 iPOS4808 VX Technical Reference...
  • Page 41: Appendix 2: Ipos4808 Vx Plug-In Connector Pins

    Incr. encoder A single- ended, or A+ diff. input, or A/A+/Sin+ analogue encoder Sin+ diff. input Incr. encoder B- diff. input, or analogue /Cos/LH2 encoder Cos- diff. input, or linear Hall 2 input  Technosoft 2013 iPOS4808 VX Technical Reference...
  • Page 42: J1 Connector Pinout (B Side)

    NPN B11 OUT2/Error open-collector/TTL pull- up. Also drives the red 5-36V 0.5A drive ready output, active low, NPN B12 OUT3/Ready open-collector/TTL pull- up. Also drives the green LED.  Technosoft 2013 iPOS4808 VX Technical Reference...

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