Table of Contents
Advertisement
SR-SERIES
Specifications, Installation, Operation Service and Spare Parts Manual
WARNING:
Improper installation, adjustment,
alteration, service or maintenance can cause property
damage, injury or death. Read (refer to) the
installation operating and maintenance instructions
thoroughly before installing or servicing this
equipment. For assistance or additional information
consult a qualified installer, service agency or the gas
supplier.
WARNING:
If the information in these instructions
is not followed exactly, a fire or explosion may result;
causing property damage, personal injury or loss of
life.
-Do not store or use gasoline or other flammable vapors
and liquids in the vicinity of this or any other appliance.
DANGER: WHAT TO DO IF YOU SMELL GAS:
1) Extinguish any open flame
2) DO NOT try to light any appliance.
3) DO NOT use or touch any electrical switches.
4) DO NOT use any phone in your building
5) Turn off gas.
6) Open Windows
7) Leave the building
8) Immediately call your gas supplier from a
neighbor's phone or after you have left the
building. Follow the gas supplier's instructions.
9) If you cannot reach your gas supplier, call the fire
department.
- Installation and service must be performed by a
qualified installer, service agency or the gas supplier
WARNING:
Heat exchanger surface is hot. Do not touch surface or burn may result. Combustible material or
articles should not be placed on or near heater. Observe clearance to combustibles as noted on heater and in this
manual.
INSTALLER: Leave this manual with the
appliance.
CONSUMER: Retain this manual for future
reference.
Printed in USA
Low Intensity Infrared Heater/Radiateur à infrarouge a faible intensité
For either indoor or outdoor installation/Installer à l'intérieur ou à l'extérieur
Also for Brooder Use/Aussi pour l'eveage des poules
For Industrial, Commercial, Agricultural Applications.
INSATLLATEUR: Laissez cette notice
avec I' appareil.
CONSOMMATEUR: Conservez cette
notice pour consultation ultérieure.
© 2019 Calcana USA Ltd.
ADVERTISSEMENT.
l'ajustement, le changement, le service ou
l'entretien peuvent causer les dommages de
propriété, la blessure ou la mort. Lire (se référer à)
l'installation qui fonctionne et les instructions
d'entretien à fond avant d'installer ou entretenir
cet équipement. Pour obtenir de l'aide ou les
informations supplémentaires consultent un
programme d'installation, une agence de service
ou le fournisseur de gaz qualifié.
ADVERTISSEMENT:
suivre les instructions données dans cette notice
pour réduire au minimum le risqué d'incendie ou
d'explosion ou pour éviter tout dommage
matériel, toute blessure ou la mort.
- Ne pas entreposer ni utiliser d'essence ni d'autres
vapours ou liquidés inflammables à proximité de cet
appareil ou de tout autre appareil.
DANGER: QUE FAIRE SI VOUV SENTEZ UNE
ODEUR DE GAZ:
1) Éteindre la flamme ouverte
2) Ne pas tenter d'allumer d'appareils
3) Ne touchez à aucun interrupteur.
4) Ne pas vous server des téléphonés dans le
bâtiment ou vous vous trouvez.
5) le Virage du gaz.
6) Ouvrir Windows
7) Part le bâtiment
8) Appelez immédiatement votre fournisseur de
gaz depuis un voisin ou âpres que vous êtes
parti le bâtiment. Suivez les instructions du
fournisseur.
9) Si vous ne pouvez rejoindre le service des
incendies.
- L'installation et I' entretien doivent être assures par
un installateur ou un service d'entretien qualifié ou
par fournisseur de gaz.
L'installation déplacée,
Assurez-vous de bien
Calcana USA Ltd.
30201 County Rd 49
Loxley, AL. 36551
Tel: 251-964-4400
Fax: 251-964-4404
Rev 5
1/19
Advertisement
Table of Contents
Related Manuals for Calcana SR Series
Summary of Contents for Calcana SR Series
- Page 1 30201 County Rd 49 appliance. avec I’ appareil. Loxley, AL. 36551 CONSUMER: Retain this manual for future CONSOMMATEUR: Conservez cette Tel: 251-964-4400 reference. notice pour consultation ultérieure. Fax: 251-964-4404 Printed in USA © 2019 Calcana USA Ltd. Rev 5 1/19...
-
Page 2: Table Of Contents
SR-SERIES TABLE OF CONTENTS 50' (15.2M) REFLECTOR PACKAGE -------------------------------- 45 60' (18.3M) REFLECTOR PACKAGE -------------------------------- 46 70' (21.3M) REFLECTOR PACKAGE -------------------------------- 47 80' (24.4M) REFLECTOR PACKAGE -------------------------------- 48 OWNERS RESPONSIBILITY ------------------------------ 1 SIDE WALL VENT KIT ------------------------------------------------- 49 INSTALLER RESPONSIBILITY --------------------------- 3 OUTDOOR INSTALLATION KIT ------------------------------------- 49 CODE COMPLIANCE --------------------------------------- 4 90°... - Page 3 SR-SERIES 28.1 BURNER HEAD AND RELATED PARTS ----------------------- 82 28.2 REFLECTOR AND TUBE PARTS --------------------------------- 83 28.3 PARTS LIST: -------------------------------------------------------- 84 REPLACEMENT BURNER HEADS ----------------------------------- 84 BURNER HEAD COMPONENTS ------------------------------------- 85 TUBE COMPONENTS ------------------------------------------------- 86 REFLECTOR COMPONENTS ----------------------------------------- 86 29.0 WARRANTY ----------------------------------------------- 87 30.0 FUEL CONVERSION -------------------------------------- 88 30.1 CONVERSION KIT FOR HONEYWELL SINGLE INPUT GAS VALVE 88...
- Page 4 SR-SERIES TABLE OF FIGURES Figure 46. 70' (21.3m) REFLECTOR PACKAGE INSTALLATION . 47 Figure 47. 80' (24.4m) REFLECTOR PACKAGE INSTALLATION . 48 Figure 1. EQUIPMENT DIMENSION .......... 7 Figure 48. SIDE WALL VENT KIT INSTALLATION ...... 49 Figure 2. UNVENTED CLEARANCES........... 8 Figure 49.
-
Page 5: Owners Responsibility
SR-SERIES OWNERS RESPONSIBILITY Thank you for purchasing our product. We have designed this unit to provide you with years of trouble-free heating enjoyment. READ THIS MANUAL IN ITS ENTIRERTY! If you do not understand any of the safety or hazardous warnings contained in this manual, or have questions or concerns about the installation, operation, maintenance or service of this heater, or any other questions or concerns relating to this heater, you MUST CALL THE FACTORY at the telephone number noted on the front cover of this manual or as detailed on the rating... - Page 6 SR-SERIES WARNING: Do not store or use halogen-emitting substances in the vicinity of this heater. Such substances include chlorine based cleaners and swimming pool chemicals, water softening chemicals, de-icing salts and chemicals, cleaning solvents such as carbon tetrachloride or perchloroethylene, halogen type refrigerants, printing inks, paint and paint removers, varnishes, hydrochloric acid, cements and glues, and masonry acid washing materials, The air used by the burner for combustion must be free of halogens to avoid possible corrosion to the heating surfaces, which could result in...
-
Page 7: Installer Responsibility
SR-SERIES INSTALLER RESPONSIBILITY WARNING: FIRE OR EXPLOSION HAZARD The heater and related gas piping and wiring must be installed only by individuals or firms well qualified and licensed in the required field of work. Read and understand this manual in its entirety BEFORE you install this heater. If you have any questions call your local representative. -
Page 8: Code Compliance
SR-SERIES CODE COMPLIANCE Installation shall be in accordance with local building codes, or in the absence of local codes, in accordance with: FUEL SUPPLY: CANADA: Natural Gas and Propane Installation Code, CSA B149.1 or latest edition. USA: National Fuel Gas Code, ANSI Z223.1/NFPA 54, or latest edition. ELECTRICAL GROUNDING: CANADA: Canadian Electrical Code, CSA C22.1 or latest edition. -
Page 9: Specifications: General Specifications
SR-SERIES SPECIFICATIONS: GENERAL SPECIFICATIONS Rating: (Input: Natural and Propane Gas) In Canada: 0-4500' (1372 m) In USA: 0-2000' (610 m) - De-rate Above 2000' (610 m) (see page 67) MODEL BURNER INPUT BTU/hr TUBE LENGTH SR-40 40,000 10' (3 m) 20’... - Page 10 SR-SERIES GAS PRESSURE at MANIFOLD: GAS: Natural Gas: 3.5" (8.89 cm) W.C. L.P. Gas: 10.5" (26.67 cm) W.C. Gas Connection 0.5" (1.27 cm) N.P.T. Size: GAS INLET PRESSURE: GAS: MINIMUM: MAXIMUM: Natural 4.5" (11.43 cm) W.C. 14.0" (35.56 cm) W.C. L.P.
-
Page 11: Dimensions
SR-SERIES DIMENSIONS SIDE VIEW Figure 1. EQUIPMENT DIMENSION Table of Dimensions: UNITS DIMENSION "A" LENGTH BURNER INPUT: 40,000 Btu/hr 10'-4" (3.15 m) 20’-4” (6.4 m) 50,000 Btu/hr 20'-4" (6.4 m) 20’-4” (6.4 m) 60,000 Btu/hr 20'-4" (6.4m) 40’-4” (12.3 m) 75,000 Btu/hr 20'-4"... -
Page 12: Installation Clearances And Clearance To Combustibles
SR-SERIES INSTALLATION CLEARANCES AND CLEARANCE TO COMBUSTIBLES Installation of overhead heaters in garages or hangars MUST meet the requirements for bottom (below) clearances detailed in CANADA: Natural Gas and Propane Installation Code, CSA B149.1 or latest edition or USA: National Fuel Gas Code, ANSI Z223.1/NFPA 54, or latest edition. WARNING: I n all situations, clearances to combustibles must be maintained. -
Page 13: Clearance To Combustibles For Space Heating And Brooder Installation
SR-SERIES CLEARANCE TO COMBUSTIBLES FOR SPACE HEATING AND BROODER INSTALLATION WARNING: I n all situations, clearances to combustibles must be maintained. Minimum clearance from heater must be maintained from vehicles parked below heater. The posting of signs may be required in storage areas referring to clearances to combustibles to the heater and/or limiting the stacking height of stored Items near the heater specifying a maximum height. -
Page 14: Clearance To Combustibles For Space Heating And Brooder Installation
SR-SERIES CLEARANCE TO COMBUSTIBLES FOR SPACE HEATING AND BROODER INSTALLATION WARNING: I n all situations, clearances to combustibles must be maintained. Minimum clearance from heater must be maintained from vehicles parked below heater. The posting of signs may be required in storage areas referring to clearances to combustibles to the heater and/or limiting the stacking height of stored Items near the heater specifying a maximum height. -
Page 15: Clearance To Combustibles For Space Heating And Brooder Installation
SR-SERIES CLEARANCE TO COMBUSTIBLES FOR SPACE HEATING AND BROODER INSTALLATION WARNING: I n all situations, clearances to combustibles must be maintained. Minimum clearance from heater must be maintained from vehicles parked below heater. The posting of signs may be required in storage areas referring to clearances to combustibles to the heater and/or limiting the stacking height of stored Items near the heater specifying a maximum height. -
Page 16: Pre-Installation Inspection
SR-SERIES PRE-INSTALLATION INSPECTION: Refer to pages 13 to Error! Bookmark not defined. for packaging contents. Inspect the shipping container and heater for any evidence of shipping damage. If heater damage is found, notify freight carrier and file a claim. WARNING: IF HEATER IS DAMAGED, DO NOT INSTALL Check that all parts and pieces are present and accounted for. -
Page 17: Packaging Contents & Description Of Parts
SR-SERIES PACKAGING CONTENTS & DESCRIPTION OF PARTS: BURNER PACKAGE Figure 10. BURNER PACKAGE CONTENTS... -
Page 18: Pipe Boxes
SR-SERIES PIPE BOXES Figure 11. PIPE BOX CONTENT... -
Page 19: 10' (3 M) Reflector Package
SR-SERIES 10’ (3 M) REFLECTOR PACKAGE Figure 12. 10’ (3 M) REFLECTOR PACKAGE CONTENTS... -
Page 20: 15' (4.16 M) Reflector Package
SR-SERIES 15’ (4.16 M) REFLECTOR PACKAGE Figure 13. 15’ (4.16 M) REFLECTOR PACKAGE CONTENTS... -
Page 21: 20' (6.1 M) Reflector Package
SR-SERIES 20’ (6.1 M) REFLECTOR PACKAGE Figure 14. 20’ (6.1 M) REFLECTOR PACKAGE CONTENTS... -
Page 22: 30' (9.1 M) Reflector Package
SR-SERIES 30’ (9.1 M) REFLECTOR PACKAGE Figure 15. 30’ (9.1 M) REFLECTOR PACKAGE CONTENTS... -
Page 23: 40' (12.2 M) Reflector Package
SR-SERIES 40’ (12.2 M) REFLECTOR PACKAGE Figure 16. 40’ (12.2 M) REFLECTOR PACKAGE CONTENTS... -
Page 24: 50' (15.2 M) Reflector Package
SR-SERIES 50’ (15.2 M) REFLECTOR PACKAGE Figure 17. 50’ (15.2 M) REFLECTOR PACKAGE CONTENTS... -
Page 25: 60' (18.3 M) Reflector Package
SR-SERIES 60’ (18.3 M) REFLECTOR PACKAGE Figure 18. 60’ (18.3 M) REFLECTOR PACKAGE CONTENTS... -
Page 26: 70' (21.3 M) Reflector Package
SR-SERIES 70’ (21.3 M) REFLECTOR PACKAGE Figure 19. 70’ (21.3 M) REFLECTOR PACKAGE CONTENTS... -
Page 27: 80' (24.4 M) Reflector Package
SR-SERIES 80’ (24.4 M) REFLECTOR PACKAGE Figure 20. 80’ (24.4 M) REFLECTOR PACKAGE CONTENTS... -
Page 28: 10' (3 M) Extension Kit
SR-SERIES 10’ (3 M) EXTENSION KIT Figure 21. 10’ (3 M) EXTENSION PACKAGE CONTENTS... -
Page 29: Side Reflector Package
SR-SERIES SIDE REFLECTOR PACKAGE Figure 22. SIDE REFLECTOR PACKAGE CONTENTS... -
Page 30: 90° Elbow Package
SR-SERIES 90° ELBOW PACKAGE Figure 23. 90° ELBOW PACKAGE 180° U-BEND PACKAGE Figure 24. 180° U-BEND PACKAGE... -
Page 31: Side Wall Vent Kit
SR-SERIES SIDE WALL VENT KIT Figure 25. SIDE WALL VENT KIT OUTDOOR INSTALLATION KIT Figure 26. OUTDOOR INSTALLATION PACKAGE CONTENTS... -
Page 32: Installation
SR-SERIES INSTALLATION Provide for adequate clearance around air openings into the combustion chamber, clearances from combustible material, provisions for accessibility and for combustion and ventilating air supply. PLANNING • Familiarize yourself with the equipment and any accessories that you may require. •... -
Page 33: Suspension Of Heater
SR-SERIES 10.0 SUSPENSION OF HEATER: 10.1 HORIZONTAL INSTALLATION Locate suspension points on ceiling or roof. Heater is suspended at standard 10' (3m) intervals (refer to Figure 30). Adequately secure chains to beam Suspension Points. Hang chains down from suspension point to desired level. -
Page 34: Horizontal Installation
SR-SERIES HORIZONTAL INSTALLATION 10’ (3 M) REFLECTOR PACKAGE Figure 28. HORIZONTAL INSTALLATION - 10' (3 M) PACKAGE... -
Page 35: Horizontal Installation
SR-SERIES HORIZONTAL INSTALLATION SUSPENSION LOCATIONS 15’ (4.6 M) TO 80’ (24.4 M) REFLECTOR PACKAGES Figure 29. HORIZONTAL INSTALLATIONS – 15’ (4.6 M) TO 80’ (24.4 M) PACKAGES... -
Page 36: 10.2 Tilt Installation
SR-SERIES 10.2 TILT INSTALLATION Refer to Error! Reference source not found. & Error! Reference source not found., for 25° to 45° tilts. Locate su spension points as described above under the title “HORIZONTAL INSTALLATION”. It is important NOT to over-tilt the heater. Units are certified for installation up 45°; however the MAXIMUM recommend tilt is no greater than 25°. -
Page 37: 45° Tilt (All Lengths)
SR-SERIES 45° TILT (ALL LENGTHS) NOTE: 45° Tilt is NOT RECOMMENDED. This angle of tilt causes the ambient air to form a convection current over the tube. The net effect of this action is reduced infrared output (decreased heating capacity) as well as decreased exhaust temperature which may increase the chance of condensation of combustion by-products. -
Page 38: Assembly Of Components
SR-SERIES 11.0 ASSEMBLY OF COMPONENTS 11.1 GENERAL INSTRUCTIONS Refer to text & figures in section titled “ASSEMBLY OVERVIEW” (see page 39). Refer to “COMPONENT ASSEMBLY” (see pages 35 to 38) 1) Remove turbulator or baffle from transport location on tube. Set aside as it is to be installed in the last 10’... -
Page 39: 11.2 Component Assembly
SR-SERIES IMPORTANT: INSTALL BAFFLE INTO LAST PIECE OF RADIANT TUBE 15) Install a flue/vent adaptor. (see page 33) 16) Install reflector support strap, as per #8. 17) Install any accessories as per their related instruction and illustrations contained in this manual. -
Page 40: Burner Head To First 10' (3 M) Of Reflector Package36
SR-SERIES BURNER HEAD TO FIRST 10’ (3 M) OF REFLECTOR PACKAGE Figure 33. BURNER HEAD INSTALLATION JOINT HANGER TO REFLECTOR Figure 34. JOINT HANGER INSTALLATION... -
Page 41: Clamp Coupler
SR-SERIES CLAMP COUPLER Figure 35. CLAMP COUPLER INSTALLATION END CAP TO REFLECTOR Figure 36. END CAP INSTALLATION... -
Page 42: Baffle/Turbulator Installation
SR-SERIES BAFFLE/TURBULATOR INSTALLATION Figure 37. BAFFLE / TURBULATOR INSTALLATION VENT ADAPTOR INSTALLATION Figure 38. BAFFLE / TURBULATOR + FLUE ADAPTOR INSTALLATION... -
Page 43: Assembly Overview
SR-SERIES 12.0 ASSEMBLY OVERVIEW 1) Verify length of reflector package to be installed. Read “ASSEMBLY OF COMPONENTS", on page 34 and view related diagrams on pages 35 - 38. 2) Locate section of manual that corresponds with length to be installed. View the corresponding exploded view. -
Page 44: 12.2 Reflector Assembly: All Lengths
SR-SERIES 12.2 REFLECTOR ASSEMBLY: ALL LENGTHS 10' (3M) REFLECTOR PACKAGE NOTE : THIS REFLECTOR PACKAGE CAN ONLY USED WITH THE FOLLOWING INPUTS : • 40,000 Btu/hr Figure 39. 10' (3m) REFLECTOR PACKAGE INSTALLATION... -
Page 45: 15' (4.16M) Reflector Package
SR-SERIES 15' (4.16M) REFLECTOR PACKAGE NOTE : THIS REFLECTOR PACKAGE CAN ONLY USED WITH THE FOLLOWING INPUTS : • 40,000 Btu/hr Figure 40. 15' (4.16m) REFLECTOR PACKAGE INSTALLATION... -
Page 46: 20' (6.1M) Reflector Package
SR-SERIES 20' (6.1M) REFLECTOR PACKAGE NOTE : THIS REFLECTOR PACKAGE CAN ONLY USED WITH THE FOLLOWING INPUTS : • 40,000 Btu/hr • 50,000 Btu/hr • 60,000 Btu/hr • 75,000 Btu/hr • 80,000 Btu/hr and 100,000 Btu/hr • PIPE BOXES REQUIRED •... -
Page 47: 30' (9.1M) Reflector Package
SR-SERIES 30' (9.1M) REFLECTOR PACKAGE NOTE : THIS REFLECTOR PACKAGE CAN ONLY USED WITH THE FOLLOWING INPUTS : • 60,000 Btu/hr • 75,000 Btu/hr • 80,000 Btu/hr • 100,000 Btu/hr and 125,000 Btu/hr PIPE BOXES REQUIRED (RADIANT TUBE) QUANITY TYPE Figure 42. -
Page 48: 40' (12.2M) Reflector Package
SR-SERIES 40' (12.2M) REFLECTOR PACKAGE NOTE : THIS REFLECTOR PACKAGE CAN ONLY USED WITH THE FOLLOWING INPUTS : • 60,000 Btu/hr • 75,000 Btu/hr • 80,000 Btu/hr • 100,000 Btu/hr • 125,000 Btu/hr • 150,000 Btu/hr and 175,000 Btu/hr • PIPE BOXES REQUIRED (RADIANT TUBE) QUANITY... -
Page 49: 50' (15.2M) Reflector Package
SR-SERIES 50' (15.2M) REFLECTOR PACKAGE NOTE : THIS REFLECTOR PACKAGE CAN ONLY USED WITH THE FOLLOWING INPUTS : • 100,000 Btu/hr • 125,000 Btu/hr • 150,000 Btu/hr • 175,000 Btu/hr 200,000 btu/hr • PIPE BOXES REQUIRED (RADIANT TUBE) QUANITY TYPE Figure 44. -
Page 50: 60' (18.3M) Reflector Package
SR-SERIES 60' (18.3M) REFLECTOR PACKAGE NOTE : THIS REFLECTOR PACKAGE CAN ONLY USED WITH THE FOLLOWING INPUTS : • 150,000 Btu/hr • 175,000 Btu/hr • 200,000 Btu/hr and 225,000 Btu/hr • PIPE BOXES REQUIRED (RADIANT TUBE) QUANITY TYPE Figure 45. 60' (18.3m) REFLECTOR PACKAGE INSTALLATION... -
Page 51: 70' (21.3M) Reflector Package
SR-SERIES 70' (21.3M) REFLECTOR PACKAGE NOTE : THIS REFLECTOR PACKAGE CAN ONLY USED WITH THE FOLLOWING INPUTS : • 175,000 Btu/hr • 200,000 Btu/hr • 225,000 Btu/hr PIPE BOXES REQUIRED (RADIANT TUBE) QUANITY TYPE Figure 46. 70' (21.3m) REFLECTOR PACKAGE INSTALLATION... -
Page 52: 80' (24.4M) Reflector Package
SR-SERIES 80' (24.4M) REFLECTOR PACKAGE NOTE : THIS REFLECTOR PACKAGE CAN ONLY USED WITH THE FOLLOWING INPUTS : • 200,000 Btu/hr • 225,000 Btu/hr PIPE BOXES REQUIRED (RADIANT TUBE) QUANITY TYPE Figure 47. 80' (24.4m) REFLECTOR PACKAGE INSTALLATION... -
Page 53: Side Wall Vent Kit
SR-SERIES SIDE WALL VENT KIT Figure 48. SIDE WALL VENT KIT INSTALLATION OUTDOOR INSTALLATION KIT Figure 49. OUTDOOR INSTALLATION KIT... -
Page 54: 90° Elbow Kit
SR-SERIES 90° ELBOW KIT MODELS 40,000 – 100,000 MINIMUM LENGTH BEFORE ELBOW – 10’ (3m) MODELS 125,000 – 200,000 MINIMUM LENGTH BEFORE ELBOW – 20’ (6.1m) Figure 50. 90° ELBOW KIT INSTALLATION... -
Page 55: 180° U-Bend Kit
SR-SERIES 180° U-BEND KIT MODELS 40,000 – 100,000 MINIMUM LENGTH BEFORE ELBOW – 10’ (3m) MODELS 125,000 – 200,000 MINIMUM LENGTH BEFORE ELBOW – 20’ (6.1m) Figure 51. 180° U-BEND KIT INSTALLATION... -
Page 56: Side Reflector
SR-SERIES SIDE REFLECTOR Figure 52. SIDE REFLECTOR INSTALLATION... -
Page 57: Optional Combustion Air Supply
SR-SERIES 13.0 OPTIONAL COMBUSTION AIR SUPPLY (Refer to page 54) The heater must be installed in a location where there is adequate air supply for combustion to take place. If any of the following conditions are met, outside air must be brought to the unit. If the heater is: 1.) Installed in a tightly closed building that has less than one (1 sq inch (2.54 sq cm) of free opening for each 1,000 B.T.U input of heater or less than 100 square inches of free opening. -
Page 58: Combustion Air Horizontal
SR-SERIES COMBUSTION AIR HORIZONTAL HORIZONTAL FRESH AIR INTAKE HOOD 4” (10.2 cm) 40,000 – 80,000 input 6” (15.3 cm) 100,000 – 200,000 input 40,000 – 150,000 Btu/hr input MAXIMUM LENGTH IS 45' (13.7m) MINUS EXHAUST VENT LENGTH. DEDUCT 10’ (3m) FOR EVERY 90° ELBOW USED AND 5’... -
Page 59: Venting
In North America (Canada and the USA) the SPECIAL VENTING method, as detail below, is approved as a Category III venting system for Calcana installations where venting is required. The venting system is to be provided by the installer. The use of readily available, single wall venting materials with a thickness no less than 26 gauge is to be used. - Page 60 SR-SERIES HORIZONTAL AND VERTICAL VENTING APPLICATIONS Venting of the unit(s) must comply in Canada with the Natural Gas and Propane Installation Code, CSA B149.1 or latest edition and in the USA, the National Fuel Gas Code, ANSI Z223.1/NFPA 54 or latest edition. In Canada, vent terminal clearances shall be in accordance with the Canadian CSA B149.1, Natural Gas and Propane Gas Installation Code.
- Page 61 SR-SERIES HORIZONTAL VENTING – SINGLE UNIT: For horizontal, sidewall venting a single unit, use 4" (10.16 cm) “B-Vent” equal to DuraVent PIN# 4GV36 in combination with a combustible wall thimble, a “B-vent” to “C-Vent” (single wall) adaptor equal to DuraVent PIN#4GVC, and HIGH WIND VENT TERMINAL equal to DuraVent PIN# 4GVVTH.
- Page 62 SR-SERIES ROOF EXHAUST: Single Unit - Use 'B' style chimney. SINGLE UNIT INTO ONE (1) “B-Vent” Chimney...
-
Page 63: Continued) Roof Exhaust: Two Or More Units - Use 'B' Style Chimney
SR-SERIES D. (CONTINUED) ROOF EXHAUST: TWO OR MORE UNITS - USE 'B' STYLE CHIMNEY. TWO OR MORE UNITS INTO A COMMON CHIMNEY – SIDE VIEW NOTE: For venting of two or more heaters into one common chimney, in Canada refer to the Natural Gas and Propane Installation Code, CSA B149.1 or latest edition and in the USA, the National Fuel Gas Code, ANSI Z223.1/NFPA 54 or latest edition. - Page 64 SR-SERIES Vent terminal must be installed at a height sufficient to prevent any blockage by snow for your area where this product is installed. Protect building materials from any degradation that may be caused by flue gases. Alternative venting systems: At the choice of the installer, a S636 or UL1738 Listed Category III venting system can be used.
- Page 65 SR-SERIES Example B 200,000 Btu/hr input - 80' (24.4m) reflector package, with 10’ (3m) of outside air intake duct and 1 - 90° elbow in the exhaust vent. Calculation: Total maximum length of heater c/w outside air & exhaust vent is: 110' (33.6m) Total combined length of heater and exhaust in this example is: Heater Length:...
-
Page 66: Outdoor Applications
SR-SERIES 15.0 OUTDOOR APPLICATIONS Units can be installed in outdoor locations by ordering the following options: Part Number Description 5200312 Outdoor Installation Upgrade Kit for 40,000 to 100,000 BTU units 5200313 Outdoor Installation Upgrade Kit for 125,000 to 200,000 BTU units Procedure: •... -
Page 67: Unvented Applications
SR-SERIES 16.0 UNVENTED APPLICATIONS Units may ONLY be installed in unvented installations such as brooder barns or industrial buildings if the following conditions are met: 1) A 4" (10.2 cm) diameter by 90° elbow must be attached to the flue, vent or exhaust end of heater and turned down pointing towards the floor. -
Page 68: Gas Piping
SR-SERIES 17.0 GAS PIPING WARNING: All gas work MUST be performed by qualified/licensed personnel with adequate training and experience in this field. WARNING: Use only the type of gas for which the heater is equipped. Using the wrong gas could create a hazard, resulting in damage, personal injury or death. -
Page 69: Gas Connection
SR-SERIES 18.0 GAS CONNECTION FLEX CONNECTOR WARNING: FIRE AND/OR EXPLOSION HAZARD Can cause properly damage, severe injury or death. With each firing cycle, the radiant pipe will expand and contract which can cause the burner head to move horizontally with reference to the gas supply line. If the gas connection Is not Installed In strict accordance as shown in Figure 56, a gas leak can occur resulting in an extreme unsafe condition. -
Page 70: Figure 56. Gas Line Connection With Certified Flexible
SR-SERIES CORRECT POSITIONS INCORRECT POSITIONS WARNING: CONNECTOR MUST BE INSTALLED AS PER THE CONFIGURATION ILLUSTRATED ABOVE. USE ONLY THE 36" (90 cm) CONNECTOR OF ½" (1.27 cm) NOMINAL ID FOR LENGTHS FROM 10' (3m) TO 70' (21.3 m) AND A 36" (90 cm) CONNECTOR OF ¾" (1.905 cm) NOMINAL ID FOR LENGTHS GREATER THAN 70' (21.3m). IN CANADA: "A radiant tube-type infrared heater shall only be connected with a Type 1 hose connector that is (a) certified as being in compliance with the Standard for Elastomeric Composite Hose and Hose couplings for Conducting Propane and Natural Gas, CAN/CGA 8.1 and (b) of a length of 36 +/- 6"... -
Page 71: Gas Input Rate
SR-SERIES 19.0 GAS INPUT RATE WARNING: Natural gas heating values can vary widely. It is the responsibility of the Installer to make sure that the input rate to the heater as installed does not exceed the nameplate rating of the heater. Failure to do so can cause radiant tube failure, resulting in injury or death. -
Page 72: Electrical Connection
SR-SERIES 20.0 ELECTRICAL CONNECTION Refer to rating plate on heater for electrical specifications. All electrical connections must be made by a qualified/licensed experienced electrician. Supply grounded, adequate electricity to the three prong electrical cord attached to the burner head. WARNING: DO NOT operate heater until it has been thoroughly installed, inspected and is ready for initial fire-up. -
Page 73: Wiring Diagram
SR-SERIES If any of the original wire as supplied with the appliance must be replaced, it must be replaced with wiring material having a temperature rating of at least 105 degrees C (221 °F). 21.0 WIRING DIAGRAM 21.1 BURNER ASSEMBLY WIRING DIAGRAM Figure 58. -
Page 74: 21.2 Burner Assembly Wiring Diagram. Ladder Diagram
SR-SERIES If any of the original wire as supplied with the appliance must be replaced, it must be replaced with wiring material having a temperature rating of at least 105 degrees C (221 °F). 21.2 BURNER ASSEMBLY WIRING DIAGRAM. LADDER DIAGRAM Figure 59. -
Page 75: Thermostats
DO NOT use thermostats that have heat anticipators in them. The heat anticipators will cause the unit to cycle unnecessarily reducing its heating capacity, which can cause incomplete combustion and tile combustion by products to condensate. A suitable thermostat can be purchased from Calcana. Use (part # 3060225) for this heater. -
Page 76: Line Voltage (Two Or More Heaters)
Recommended line voltage thermostats are as follows: Honeywell (or equivalent): • T631 • T409BA • T410A Thermostat part (#3060225) can be purchased from Calcana. LINE VOLTAGE: ONE THERMOSTAT – TWO OR MORE HEATERS Figure 61. LINE VOLTAGE THERMOSTAT WIRING... -
Page 77: Initial Start-Up
SR-SERIES 23.0 INITIAL START-UP WARNING: DO NOT ATTEMPT TO IGNITE HEATER BY HAND!! IMPORTANT NOTICE: This heater is not to be used as a construction heater to supply heat to an unfinished building during the finishing phases of Construction. This practice exposes the unit to an abnormally corrosive atmosphere from sources such as paint, varnish and adhesives, which can lead to premature radiant tube exchanger or vent failure. -
Page 78: Gas Valves
SR-SERIES 24.0 GAS VALVES Figure 62. GAS VALVE Figure 63. PRESSURE REGULATOR... -
Page 79: Sequence Operation
SR-SERIES 25.0 SEQUENCE OPERATION 25.1 DESCRIPTION OF 3-TRY DIRECT SPARK IGNITION SYSTEM: The TRITON 2461D is a 24 VAC Microprocessor Based Direct Spark Ignition Control designed for use in all types of heating applications such as gas furnaces, boilers, water heaters and other similar appliances: The control utilizes a microprocessor to continually and safely monitor, analyze and control the proper operation of the gas burner. -
Page 80: Troubleshooting
SR-SERIES 26.0 TROUBLESHOOTING NO POWER TO HEATER CAUTION: Prior to performing any service or maintenance work on the unit: a) disconnect the electrical supply b) shut off gas to supply unit c) make sure unit has cooled down before opening service panel Warning: Only allow qualified, licensed, service people trained to service gas fired heating equipment to perform any repairs on this unit. -
Page 81: Initial Gas Checks
SR-SERIES INITIAL GAS CHECKS a) Make sure manual valve is turned on. b) Make sure gas valve knob is turned on. c) Check for gas supply and proper pressure to valve. d) Check wires and make sure that they and their connections are in g ood condition. e) Check for power to valve. -
Page 82: Check Control Board
SR-SERIES CHECK CONTROL BOARD Open access door and view the diagnostic red LED, located on the grey direct spark ignition module. FAULT CONDITIONS Error Mode LED Indication Internal Control Failure Steady On Air Flow Fault 1 flash Flame with No Call for Heat 2 flashes Ignition Lock Out 3 flashes... -
Page 83: Flame With No Call For Heat (Flame Fault)
SR-SERIES FLAME WITH NO CALL FOR HEAT (FLAME FAULT) • If at any time the main valve fails to close completely and maintains a flame, the full time flame sense circuit will detect it and energize the combustion blower. Should the main valve later close off completely removing the flame signal, the combustion blower will power off. -
Page 84: Proper Electrode Location
SR-SERIES PROPER ELECTRODE LOCATION Proper location of the electrode assembly is important for optimum system performance. The electrode assembly should be located so that the tips are inside the flame envelope about ¾” (1.9 cm) to 1” (2.54 cm). CAUTIONS: 1) Ceramic insulators should not be in or close to the flame 2) Electrode assemblies should not be adjusted or disassembled, Electrodes should have a gap spacing of .125"... -
Page 85: Maintenance
SR-SERIES 27.0 MAINTENANCE Maintenance is required once a year. Annually inspect your heater, before the heating season starts. If unit is in a dusty environment, maintenance will be required more often. If dust conditions are extreme, monthly or weekly maintenance may be required. WARNING: Disconnect electrical supply to heater and shutoff gas prior to inspection. -
Page 86: Parts
SR-SERIES 28.0 PARTS: 28.1 BURNER HEAD AND RELATED PARTS (Refer to pages 84 & 84 for part number & description) Figure 66. BURNER HEAD PARTS... -
Page 87: 28.2 Reflector And Tube Parts
SR-SERIES 28.2 REFLECTOR AND TUBE PARTS (Refer to page 85 for part number & description) Figure 67. REFLECTOR AND TUBE PARTS... -
Page 88: 28.3 Parts List
SR-SERIES 28.3 PARTS LIST: REPLACEMENT BURNER HEADS (See page 82 for visual details) STANDARD BURNER HEAD ONLY – NATURAL GAS ITEM MODEL FUEL WEIGHT 5120181 SR-40 36 LBS (16.4 KG) 5120183 SR-50 36 LBS (16.4 KG) 5120185 SR-60 36 LBS (16.4 KG) 5120187 SR-75 36 LBS (16.4 KG) -
Page 89: Burner Head Components
SR-SERIES BURNER HEAD COMPONENTS (See page 82 for visual details) BURNER HEAD COMPONENTS: ITEM DESCRIPTION WEIGHT 5010436 Blower Motor Assembly (SR-40 to SR-100 Series) 3010002 Blower Motor Assembly (SR-125 to SR-200 Series) 3070420 Air Switch (SR-40 Series) 3070423 Air Switch (SR-50, 60. 75 & 8O Series) 3070424 Air Switch (SR-100 Series) 3070425... -
Page 90: Tube Components
SR-SERIES TUBE COMPONENTS (See page 82 for visual details) TUBE COMPONENTS: ITEM DESCRIPTION WEIGHT 5170743 Baffle/Turbulator 5 lbs (2.3 kg) 5170163 Flanged Tube 4" (10.2 cm) x 124" (315 cm) 30 lbs (13.7 kg) 5170171 Standard Tube 4" (10.2cm) x 5' (1.53m) 15 lbs (6.8 kg) 5170255 Aluminized Tube 4"... -
Page 91: Warranty
(1) Shipment to the Manufacturer of that part of the Product year from date of shipment from the factory. Calcana further thought to be defective. Goods can only be returned with warrants that the heat exchanger, reflectors, brackets, prior written approval of the Manufacturer. -
Page 92: Fuel Conversion
SR-SERIES 30.0 FUEL CONVERSION CONVERSION KIT FOR HONEYWELL SINGLE INPUT GAS VALVE 30.1 USE WITH HONEY WELL PART #393691 LP Gas AND #394588 Natural Gas - Conversion Kits used in: Models SR, SLR and CAL Series Heaters. The conversion shall be carried out in accordance with the requirements of the provincial/state authorities having jurisdiction and in accordance with the requirements as follows: CANADA: Natural Gas and Propane Installation Code, CSA B149.1 or latest edition. - Page 93 SR/SLR 125 3025007 SR/SLR 125 3025018 5.3 mm SR/SLR 150 3025008 #3.4mm SR/SLR 150 3025019 6.1mm Calcana USA Ltd. SR/SLR 175 3025009 SR/SLR 175 3025020 30201 Country Road 49 SR/SLR 200 3025010 SR/SLR 200 3025021 7.3 mm Loxley, AL. 36551...
- Page 94 SR-SERIES...
- Page 95 SR-SERIES...
-
Page 96: Example Of Conversion Kit Label
SR-SERIES 31.0 EXAMPLE OF CONVERSION KIT LABEL TO BE COMPLETED AS PER INSTRUCTIONS IN KIT This appliance was converted on DAY: _______________ MONTH: ________________YEAR: ___________________ to NG: _____ LP. ______ gas with Kit # _______________ by: NAME: _______________________________________ COMPANY: ______________________________________ ADDRESS: _______________________________________ CITY/TOWN: __________________ STATE/PRO: ________ TELEPHONE: _____________________________________...
Need help?
Do you have a question about the SR Series and is the answer not in the manual?
Questions and answers