Table of Contents
Advertisement
Quick Links
CAL-SERIES
Specifications, Installation, Operation Service and Spare Parts Manual
WARNING:
Improper installation, adjustment,
alteration, service or maintenance can cause property
damage, injury or death. Read (refer to) the
installation operating and maintenance instructions
thoroughly before installing or servicing this
equipment. For assistance or additional information
consult a qualified installer, service agency or the gas
supplier.
WARNING:
If the information in these instructions
is not followed exactly, a fire or explosion may result;
causing property damage, personal injury or loss of
life.
-Do not store or use gasoline or other flammable vapors
and liquids in the vicinity of this or any other appliance.
DANGER: WHAT TO DO IF YOU SMELL GAS:
1) Extinguish any open flame
2) DO NOT try to light any appliance.
3) DO NOT use or touch any electrical switches.
4) DO NOT use any phone in your building
5) Turn off gas.
6) Open Windows
7) Leave the building
8) Immediately call your gas supplier from a
neighbor's phone or after you have left the
building. Follow the gas supplier's instructions.
9) If you cannot reach your gas supplier, call the fire
department.
- Installation and service must be performed by a
qualified installer, service agency or the gas supplier
WARNING:
Heat exchanger surface is hot. Do not touch surface or burn may result. Combustible material or
articles should not be placed on or near heater. Observe clearance to combustibles as noted on heater and in this
manual.
INSTALLER: Leave this manual with the
appliance.
CONSUMER: Retain this manual for future
reference.
Printed in USA
Vented Radiant Tube Heater/ L'Appareil de chauffage de Tube Rayonnant donné vent
Gravity Vented Wall Furnace/ La gravité A Donné vent Fournaise de Mur
Low Intensity Infrared Heater/Radiateur à infrarouge a faible intensité
Also for Brooder Use/Aussi pour l'eveage des poules
For either indoor or outdoor installation/Installer à l'intérieur ou à l'extérieur
For Industrial, Commercial, Agricultural, Restaurant, Patio and
Residential Garage Applications.
INSATLLATEUR: Laissez cette notice
avec I' appareil.
CONSOMMATEUR: Conservez cette
notice pour consultation ultérieure.
© 2019 Calcana USA Ltd..
ADVERTISSEMENT.
l'ajustement, le changement, le service ou
l'entretien peuvent causer les dommages de
propriété, la blessure ou la mort. Lire (se référer à)
l'installation qui fonctionne et les instructions
d'entretien à fond avant d'installer ou entretenir
cet équipement. Pour obtenir de l'aide ou les
informations supplémentaires consultent un
programme d'installation, une agence de service
ou le fournisseur de gaz qualifié.
ADVERTISSEMENT:
suivre les instructions données dans cette notice
pour réduire au minimum le risqué d'incendie ou
d'explosion ou pour éviter tout dommage
matériel, toute blessure ou la mort.
- Ne pas entreposer ni utiliser d'essence ni d'autres
vapours ou liquidés inflammables à proximité de cet
appareil ou de tout autre appareil.
DANGER: QUE FAIRE SI VOUV SENTEZ UNE
ODEUR DE GAZ:
1) Éteindre la flamme ouverte
2) Ne pas tenter d'allumer d'appareils
3) Ne touchez à aucun interrupteur.
4) Ne pas vous server des téléphonés dans le
bâtiment ou vous vous trouvez.
5) le Virage du gaz.
6) Ouvrir Windows
7) Part le bâtiment
8) Appelez immédiatement votre fournisseur de
gaz depuis un voisin ou âpres que vous êtes
parti le bâtiment. Suivez les instructions du
fournisseur.
9) Si vous ne pouvez rejoindre le service des
incendies.
- L'installation et I' entretien doivent être assures par
un installateur ou un service d'entretien qualifié ou
par fournisseur de gaz.
L'installation déplacée,
Assurez-vous de bien
Calcana USA Ltd.
30201 Country Road 49
Loxley, AL, 36551
Tel: 251-964-4400
Fax: 251-964-4404
Rev 4
1/19
Advertisement
Table of Contents
Related Manuals for Calcana CAL Series
Summary of Contents for Calcana CAL Series
- Page 1 30201 Country Road 49 appliance. avec I’ appareil. Loxley, AL, 36551 CONSUMER: Retain this manual for future CONSOMMATEUR: Conservez cette Tel: 251-964-4400 reference. notice pour consultation ultérieure. Fax: 251-964-4404 Printed in USA © 2019 Calcana USA Ltd.. Rev 4 1/19...
- Page 2 CAL-SERIES WHEN AN EXISTING CATEGORY I HEATER IS REMOVED OR REPLACED, THE ORGINAL VENTING SYSTEM MAY NO LONGER BE SIZED TO PROPERLY VENT THE ATTACHED APPLIANCES. The effects of an improperly sized venting system can include but not limited to: the formation of condensate, leakage, spillage etc.
-
Page 3: Table Of Contents
CAL-SERIES VERTICAL VENTING (CONTINUED) ROOF EXHAUST : TWO OR TABLE OF CONTENTS MORE UNITS - USE 'B' STYLE CHIMNEY. -------------------------------- 41 15.0 OUTDOOR APPLICATIONS -------------------------------- 43 OWNERS RESPONSIBILITY --------------------------------- 1 INSTALLER RESPONSIBILITY------------------------------ 3 OUTDOOR INSTALLATIONS ----------------------------------------- 43 16.0 UNVENTED APPLICATIONS ------------------------------- 44 CODE COMPLIANCE ------------------------------------------ 5 UNVENTED INSTALLATIONS ---------------------------------------- 44 SPECIFICATIONS: GENERAL SPECIFICATIONS -------- 6... - Page 4 CAL-SERIES TABLE OF FIGURES Figure 43. HIGH/LOW 24 VOLT WIRING DIAGRAM ....54 Figure 1. EQUIPMENT DIMENSION .......... 7 Figure 44. MODULATING 24 VOLT WIRING DIAGRAM .... 55 Figure 2. OUTDOOR END CLEARANCES ........9 Figure 45. LOW VOLTAGE THERMOSTAT WIRING ....56 Figure 3.
-
Page 5: Owners Responsibility
CAL-SERIES OWNERS RESPONSIBILITY Thank you for purchasing our product. We have designed this unit to provide you with years of trouble-free heating enjoyment. READ THIS MANUAL IN ITS ENTIRERTY! If you do not understand any of the safety or hazardous warnings contained in this manual, or have questions or concerns about the installation, operation, maintenance or service of this heater, or any other questions or concerns relating to this heater, you MUST CALL THE FACTORY at the telephone number noted on the front cover of this manual or as detailed on the rating... - Page 6 CAL-SERIES WARNING: Do not store or use halogen-emitting substances in the vicinity of this heater. Such substances include chlorine based cleaners and swimming pool chemicals, water softening chemicals, de-icing salts and chemicals, cleaning solvents such as carbon tetrachloride or perchloroethylene, halogen type refrigerants, printing inks, paint and paint removers, varnishes, hydrochloric acid, cements and glues, and masonry acid washing materials, The air used by the burner for combustion must be free of halogens to avoid possible corrosion to the heating surfaces, which could result in...
-
Page 7: Installer Responsibility
CAL-SERIES INSTALLER RESPONSIBILITY WARNING: FIRE OR EXPLOSION HAZARD The heater and related gas piping and wiring must be installed only by individuals or firms well qualified and licensed in the required field of work. Read and understand this manual in its entirety BEFORE you install this heater. If you have any questions call your local representative. - Page 8 CAL-SERIES Check line and manifold pressure with a manometer to confirm unit is set according to the specification on the rating plate. Perform check with all gas-fired appliances operating. (See pages 48, 58 & 59 for further details). Provide adequate accessibility clearances for servicing. Leave copy of this manual with owner (or a copy) for future reference.
-
Page 9: Code Compliance
CAL-SERIES CODE COMPLIANCE Installation shall be in accordance with local building codes, or in the absence of local codes, in accordance with: FUEL SUPPLY: CANADA: Natural Gas and Propane Installation Code, CSA B149.1 or latest edition. USA: National Fuel Gas Code, ANSI Z223.1/NFPA 54, or latest edition. ELECTRICAL GROUNDING: CANADA: Canadian Electrical Code, CSA C22.1 or latest edition. -
Page 10: Specifications: General Specifications
CAL-SERIES SPECIFICATIONS: GENERAL SPECIFICATIONS Rating: (Input: Natural and Propane Gas) In Canada: 0-4500' (1372 m) In USA: 0-2000' (610 m) - De-rate Above 2000' (610 m) (see pg 48) MODEL BURNER INPUT BTU/hr TUBE LENGTH CAL-35A 35,000 10' (3 m) 20’... -
Page 11: Dimensions
CAL-SERIES STANDARD EQUIPMENT: Burner control housing is pre-assembled and pre-wired; unit comes complete with the following: industry standard gas, electrical and venting connections, balanced air rotor, thermal overload protected motor, visual burner inspection sight glass, combustion and air proving safety switches, 3-try spark ignition control, low voltage thermostat connection, 4"... - Page 12 CAL-SERIES Table of Dimensions: UNITS DIMENSION "A" LENGTH BURNER INPUT: 40,000 Btu/hr 10'-4" (3.15 m) 20’-4” (6.4 m) 50,000 Btu/hr 15'-4" (4.7 m) 20’-4” (6.4 m) 75,000 Btu/hr 20'-4" (6.4 m) 30’-4” (9.25 m) 80,000 Btu/hr 20'-4" (6.4 m) 40’-4” (12.13m) 100,000 Btu/hr 30’-4”...
-
Page 13: Installation Clearances And Clearance To Combustibles
CAL-SERIES INSTALLATION CLEARANCES AND CLEARANCE TO COMBUSTIBLES Installation of overhead heaters in garages or hangars MUST meet the requirements for bottom (below) clearances detailed in CANADA: Natural Gas and Propane Installation Code, CSA B149.1 or latest edition or USA: National Fuel Gas Code, ANSI Z223.1/NFPA 54, or latest edition. WARNING: I n all situations, clearances to combustibles must be maintained. -
Page 14: Clearance To Combustibles For Space Heating And Brooder Installation
CAL-SERIES VENTED Figure 3. VENTED CLEARANCES CLEARANCE TO COMBUSTIBLES FOR SPACE HEATING AND BROODER INSTALLATION IN THE USA: Residential Garage heater installations with less than an 8' (2.44 m) clearance from the bottom of the tube to the floor require the installation of the Protective Screen Kit PIN#3900212 (see page 20 for details) The minimum floor clearance is 6' (1.83 m) from the floor to the bottom of the reflector. -
Page 15: Figure 4. Standard Reflector
CAL-SERIES INSTALLATION TYPE 1 INSTALLATION TYPE 2 Input* Input* 4" (10.2 cm) 12" (31 cm) 36" (92 cm) 12" (31 cm) 4" (10.2 cm) 4" (10.2 cm) 36" (92 cm) 28" (72 cm) 4" (10.2 cm) 12" (31 cm) 43" (110 cm) 12"... -
Page 16: Pre-Installation Inspection
CAL-SERIES PRE-INSTALLATION INSPECTION: Refer to pages 13 to 20 for packaging contents. Inspect the shipping container and heater for any evidence of shipping damage. If heater damage is found, notify freight carrier and file a claim. WARNING: IF HEATER IS DAMAGED, DO NOT INSTALL Check that all parts and pieces are present and accounted for. -
Page 17: Packaging Contents & Description Of Parts
CAL-SERIES PACKAGING CONTENTS & DESCRIPTION OF PARTS: CAL-40A-10’ (3 M) Preassembled Model (For two piece model see page 13 for details) Figure 6. CAL-40A-10’ (3 M) -
Page 18: Cal-40A/50A-15' (4.16 M)
CAL-SERIES CAL-40A/50A-15’ (4.16 M) Figure 7. CAL-40A/50A-15’ (4.16 M) -
Page 19: Cal-40A-10' (3 M) (Two Piece Model) Or Cal-40A/50A/75A-20' (6.1 M)
CAL-SERIES CAL-40A-10’ (3 M) (TWO PIECE MODEL) OR CAL-40A/50A/75A-20’ (6.1 M) Figure 8. CAL-40A-10’ (3 M) (TWO PIECE MODEL) OR CAL-40A/50A/75A-20’ (6.1 M) -
Page 20: Cal-40A/50A-15' (4.16 M) (Three Piece Model)
CAL-SERIES CAL-40A/50A-15’ (4.16 M) (THREE PIECE MODEL) Figure 9. CAL-40A/50A-15’ (4.16 M) (THREE PIECE MODEL) -
Page 21: Cal-40A/50A/75A-20' (6.1 M) (Four Piece Model)
CAL-SERIES CAL-40A/50A/75A-20’ (6.1 M) (FOUR PIECE MODEL) Figure 10. CAL-40A/50A/75A-20’ (6.1 M) (FOUR PIECE MODEL) -
Page 22: Outside: Combustion Air Kit
CAL-SERIES OUTSIDE: COMBUSTION AIR KIT Figure 11. OUTSIDE: COMBUSTION AIR KIT SIDE WALL VENT KIT Figure 12. SIDE WALL VENT KIT... -
Page 23: 90° Elbow Package
CAL-SERIES 90° ELBOW PACKAGE Figure 13. 90° ELBOW PACKAGE 180° U-BEND PACKAGE Figure 14. 180° U-BEND PACKAGE... -
Page 24: Protective Screen Kit
CAL-SERIES PROTECTIVE SCREEN KIT Figure 15. PROTECTIVE SCREEN KIT PROTECTIVE SCREEN INSTALLATION Figure 16. PROTECTIVE SCREEN INSTALLATION... -
Page 25: Installation
CAL-SERIES INSTALLATION Provide for adequate clearance around air openings into the combustion chamber, clearances from combustible material, provisions for accessibility and for combustion and ventilating air supply. PLANNING • Familiarize yourself with the equipment and any accessories that you may require. •... -
Page 26: Suspension Of Heater
CAL-SERIES Figure 17. TYPICAL GARAGE INSTALLATION 10.0 SUSPENSION OF HEATER: 10.1 HORIZONTAL INSTALLATION Locate suspension points on ceiling or roof. Heater is suspended at standard 10' (3m) intervals (refer to Figure 19). Adequately secure chains to beam (refer to Figure 18) Suspension Points. Hang chains down from suspension point to desired level. -
Page 27: Horizontal Installation
CAL-SERIES HORIZONTAL INSTALLATION SUSPENSION LOCATIONS CAL-40A-10’ (3m) REFLECTOR PKGS Figure 19. HORIZONTAL INSTALLATION - 10' (3m) PKG... -
Page 28: Horizontal Installation - Multi
CAL-SERIES HORIZONTAL INSTALLATION - MULTI SUSPENSION LOCATIONS FOR MULTI-PIECE REFLECTOR KITS (5’ (1.53m) sections: 10’, 15 and 20’ MULT-PIECE And for 10’ (3m) standard sections; 10’ (3m) to 30’ (9.14m) STANDARD REFLECTOR PKGS Figure 20. HORIZONTAL INSTALLATIONS Note: 15’ (4.6 m) MULTI-PIECE Kit has 3 sections. 20’... -
Page 29: Tilt Installation
CAL-SERIES 10.2 TILT INSTALLATION Refer to Figure 21 & Figure 22, for 25° to 45° tilts. Locate suspension points as described above under the title “HORIZONTAL INSTALLATION”. It is important NOT to over-tilt the heater. Units are certified for installation up 45°; however, the MAXIMUM recommend tilt is no greater than 25°. WARNING: It is the responsibility of the installer to use hanging chain that is a minimum of 2/0 or with a minimum support capacity of no less than 75 lbs. -
Page 30: 45° Tilt (All Lengths)
CAL-SERIES 45° TILT (ALL LENGTHS) NOTE: 45° Tilt is NOT RECOMMENDED. This angle of tilt causes the ambient air to form a convection current over the tube. The net effect of this action is reduced infrared output (decreased heating capacity) as well as decreased exhaust temperature which may increase the chance of condensation of combustion by-products. -
Page 31: Assembly Of Components
CAL-SERIES 11.0 ASSEMBLY OF COMPONENTS 11.1 GENERAL INSTRUCTIONS Refer to text & figures in section titled “ASSEMBLY OVERVIEW” (see page 31). Refer to “COMPONENT ASSEMBLY” (see pages 28 to 30) CAL-40A-10’ (3M) TWO PIECE 1) Attach burner head to 5' (1.53 m) preassembled reflector section via bolts and washers. 2) Assemble two piece baffles by inserting end with locking tabs into receiving end at 90°... -
Page 32: Cal-50A-15' (4.8M) Three Piece
CAL-SERIES CAL-50A-15' (4.8M) THREE PIECE 1) Follow CAL-40A-10’ (3 m) Two Piece instructions item #1 thru #8 and then repeat from #4 thru #8 for the remaining items. 2) Continue to item #9 CAL-75A-20' (8.1M) FOUR PIECE 1) Follow CAL-40A-10’ (3 m) Two Piece instructions item #1 thru #8 and then repeat from #4 thru #8 for the remaining items. -
Page 33: Clamp Coupler
CAL-SERIES CLAMP COUPLER Figure 24. CLAMP COUPLER INSTALLATION END CAP TO REFLECTOR Figure 25. END CAP INSTALLATION... -
Page 34: Baffle/Turbulator Installation
CAL-SERIES BAFFLE/TURBULATOR INSTALLATION Figure 26. BAFFLE / TURBULATOR INSTALLATION VENT ADAPTOR INSTALLATION Figure 27. BAFFLE / TURBULATOR + FLUE ADAPTOR INSTALLATION... -
Page 35: Assembly Overview
CAL-SERIES 12.0 ASSEMBLY OVERVIEW 1) Verify length of reflector package to be installed. Read “ASSEMBLY OF COMPONENTS", on page 27 and view related diagrams on pages 28 - 30. 2) Locate section of manual that corresponds with length to be installed. View the corresponding exploded view. -
Page 36: Reflector Assembly: All Lengths
CAL-SERIES 12.2 REFLECTOR ASSEMBLY: ALL LENGTHS 10' (3M) REFLECTOR PACKAGE 15' (4.16M) REFLECTOR PACKAGE 20' (6.1M) REFLECTOR PACKAGE 10' (3 m) - 2 - 5’ (1.53 m) Sections 15' (4.6 m) - 3 - 5’ (1.53 m) Sections 20' (6.1 m) - 4 - 5’ (1.53 m) Sections Figure 28. -
Page 37: 90° Elbow Kit
CAL-SERIES 90° ELBOW KIT Figure 29. 90° ELBOW KIT INSTALLATION 180° U-BEND KIT Figure 30. 180° U-Bend Kit... -
Page 38: Outside Combustion Air Supply
CAL-SERIES 13.0 OUTSIDE COMBUSTION AIR SUPPLY (Refer to page 35) The heater must be installed in a location where there is adequate air supply for combustion to take place. Outside Combustion Air is required for U. S. Residential Garage Heater Installations, and optional for others. Outside air can either be ducted directly to the burner head or a 4"... -
Page 39: Combustion Air Option A Ducted
CAL-SERIES COMBUSTION AIR OPTION A DUCTED HORIZONTAL COMBUSTION AIR OPTION A DUCTED COMBUSTION AIR VERTICAL OPTION B UN-DUCTED Figure 31. OUTSIDE COMBUSTION AIR SUPPLY... -
Page 40: Venting
In North America (Canada and the USA) the SPECIAL VENTING method, as detail below, is approved as a Category III venting system for Calcana installations where venting is required. The venting system is to be provided by the installer. The use of readily available, single wall venting materials with a thickness no less than 26 gauge is to be used. - Page 41 CAL-SERIES HORIZONTAL AND VERTICAL VENTING APPLICATIONS Venting of the unit must comply with the Installation Codes CAN/CGA-B149.1. In the USA, refer to NATIONAL FUEL CODE ANSI Z223.1/NFPA 54; current edition or local codes. Select exhaust point: A vent shall not terminate: a.
- Page 42 CAL-SERIES HORIZONTAL VENTING – SINGLE UNIT: For horizontal, sidewall venting a single unit, use 4" (10.16 cm) “B-Vent” equal to DuraVent PIN# 4GV36 in combination with a combustible wall thimble, a “B-vent” to “C-Vent” (single wall) adaptor equal to DuraVent PIN#4GVC, and HIGH WIND VENT TERMINAL equal to DuraVent PIN# 4GVVTH.
-
Page 43: Figure 32. Side Wall Venting, Single Unit
ALTERNATIVELY, for models CAL-40A (ALL) CAL-50A (ALL) and CAL-75A (ALL) installer can use material equal to Calcana 3” x 16 gauge sidewall vent kit PIN#800208, c/w 4” x 3” 16 gauge reducer. NOTE: MAKE SURE THAT ALL FLUE/EXHAUST JOINTS ARE SEALED. USE ONLY SUITABLE PRODUCTS EQUAL TO GENERAL ELECTRIC RTU 106 OR PERMATEX FORM A GASKET RED HIGH TEMPERATURE SILICONE ADHESIVE SEALANT. -
Page 44: Figure 33. Vertical Venting, Single Unit
CAL-SERIES ROOF EXHAUST – VERTICAL VENTING: Use 'B' style chimney. SIDE VIEW WARNING: MAKE SURE VENT CAP IS NOT OBSTRUCTED BY SNOW. ADJUST ACCORDINGLY. Figure 33. VERTICAL VENTING, SINGLE UNIT... -
Page 45: Vertical Venting (Continued) Roof Exhaust : Two Or More Units - Use 'B' Style Chimney
CAL-SERIES VERTICAL VENTING (CONTINUED) ROOF EXHAUST : TWO OR MORE UNITS - USE 'B' STYLE CHIMNEY. TWO OR MORE UNITS INTO A COMMON CHIMNEY – SIDE VIEW NOTE: For venting of two or more heaters into one common chimney, in Canada refer to the Natural Gas and Propane Installation Code, CSA B149.1 or latest edition and in the USA, the National Fuel Gas Code, ANSI Z223.1/NFPA 54 or latest edition. - Page 46 CAL-SERIES Vent terminal must be installed at a height sufficient to prevent any blockage by snow. Protect building materials from any degradation that may be caused by flue gases. Support vent to prevent sagging. Make sure that all flue joints are sealed. Use only suitable products equal to General Electric RTU106 or Permatex Form a Gasket Red High Temperature Silicone Adhesive Sealant (not supplied).
-
Page 47: Outdoor Applications
CAL-SERIES 15.0 OUTDOOR APPLICATIONS Units can be installed in outdoor locations. Procedure: • Attach Outdoor Air Intake Hood to air intake collar located on end of burner box with three (3) screws. Apply silicone adhesive to seal joint. • Attach vent cap to exhaust end of heater with two (2) screws. Trim excess length from vent cap prior to installing into adaptor. -
Page 48: Unvented Applications
CAL-SERIES 16.0 UNVENTED APPLICATIONS UNVENTED INSTALLATIONS: BROODER OR APPROVED INDUSTRIAL APPLICATIONS WARNING: UNVENTED INSTALLATIONS ARE NOT APPROVED FOR RESIDENTIAL GARAGES. Do not operate heater in a residential garage application without an approved (exhaust) venting system installed and connected to the heater. When this heater is installed in a residential garage, the operation of the heater, when not connected to a properly installed and maintained venting system, can result in carbon monoxide (CO) poisoning and possible death. -
Page 49: Gas Piping
CAL-SERIES 17.0 GAS PIPING WARNING: All gas work MUST be performed by qualified/licensed personnel with adequate training and experience in this field. WARNING: Use only the type of gas for which the heater is equipped. Using the wrong gas could create a hazard, resulting in damage, personal injury or death. -
Page 50: Gas Connection
CAL-SERIES 18.0 GAS CONNECTION FLEX CONNECTOR WARNING: FIRE AND/OR EXPLOSION HAZARD Can cause properly damage, severe injury or death. With each firing cycle, the radiant pipe will expand and contract which can cause the burner head to move horizontally with reference to the gas supply line. If the gas connection Is not Installed In strict accordance as shown in Figure 38, a gas leak can occur resulting in an extreme unsafe condition. -
Page 51: Figure 38. Gas Line Connection With Certified Flexible
CAL-SERIES CORRECT POSITIONS INCORRECT POSITIONS WARNING: CONNECTOR MUST BE INSTALLED AS PER THE CONFIGURATION ILLUSTRATED ABOVE. USE ONLY THE 36" (90 cm) CONNECTOR OF ½" (1.27 cm) NOMINAL ID FOR LENGTHS FROM 10' (3m) TO 70' (21.3 m) AND A 36" (90 cm) CONNECTOR OF ¾" (1.905 cm) NOMINAL ID FOR LENGTHS GREATER THAN 70' (21.3m). -
Page 52: Gas Input Rate
CAL-SERIES 19.0 GAS INPUT RATE WARNING: Natural gas heating values can vary widely. It is the responsibility of the Installer to make sure that the input rate to the heater as installed does not exceed the nameplate rating of the heater. Failure to do so can cause radiant tube failure, resulting in injury or death. -
Page 53: Electrical Connection
CAL-SERIES 20.0 ELECTRICAL CONNECTION Refer to rating plate on heater for electrical specifications. All electrical connections must be made by a qualified/licensed experienced electrician. Supply grounded, adequate electricity to the three prong electrical cord attached to the burner head. WARNING: DO NOT operate heater until it has been thoroughly installed, inspected and is ready for initial fire-up. -
Page 54: Wiring Diagram
CAL-SERIES 21.0 WIRING DIAGRAM 21.1 CAL WIRING DIAGRAM Figure 39. SINGLE INPUT 120 VOLT WIRING DIAGRAM If any of the original wire as supplied with the appliance must be replaced, it must be replaced with wiring material having a temperature rating of at least 105 degrees C (221 °F). -
Page 55: Cal High/Low Wiring Diagram
CAL-SERIES 21.2 CAL HIGH/LOW WIRING DIAGRAM Figure 40. HIGH/LOW 120 VOLT WIRING DIAGRAM If any of the original wire as supplied with the appliance must be replaced, it must be replaced with wiring material having a temperature rating of at least 105 degrees C (221 °F). -
Page 56: Cal Modulating Wiring Diagram
CAL-SERIES 21.3 CAL MODULATING WIRING DIAGRAM Figure 41. MODULATING 120 VOLT WIRING DIAGRAM If any of the original wire as supplied with the appliance must be replaced, it must be replaced with wiring material having a temperature rating of at least 105 degrees C (221 °F). -
Page 57: Cal Single Input 24 Volt Wiring Diagram
CAL-SERIES 21.4 CAL SINGLE INPUT 24 VOLT WIRING DIAGRAM Figure 42. SINGLE INPUT 24 VOLT WIRING DIAGRAM WCS24 R1 Drawing #: If any of the original wire as supplied with the appliance must be replaced, it must be replaced with wiring material having a temperature rating of at least 105 degrees C (221 °F). -
Page 58: Cal High/Low 24 Volt Wiring Diagram
CAL-SERIES 21.5 CAL HIGH/LOW 24 VOLT WIRING DIAGRAM Figure 43. HIGH/LOW 24 VOLT WIRING DIAGRAM WCHL24 R1 Drawing #: If any of the original wire as supplied with the appliance must be replaced, it must be replaced with wiring material having a temperature rating of at least 105 degrees C (221 °F). -
Page 59: Cal Ss 24 Volt Modulating Wiring Diagram
CAL-SERIES 21.6 CAL SS 24 VOLT MODULATING WIRING DIAGRAM Figure 44. MODULATING 24 VOLT WIRING DIAGRAM If any of the original wire as supplied with the appliance must be replaced, it must be replaced with wiring material having a temperature rating of at least 105 degrees C (221 °F). -
Page 60: Thermostats
DO NOT use thermostats that have heat anticipators in them. The heat anticipators will cause the unit to cycle unnecessarily reducing its heating capacity, which can cause incomplete combustion and tile combustion by products to condensate. A suitable thermostat can be purchased from Calcana. Use (part # 3060225) for this heater. -
Page 61: Line Voltage (Two Or More Heaters)
• T631 • T409BA • T410A Thermostat part (#3060225) can be purchased from Calcana. LINE VOLTAGE: ONE THERMOSTAT – TWO OR MORE HEATERS MAXIMUM BURNERS PER THERMOSTAT IS DETERMINED BY THERMOSTAT RATED AMPERAGE CAPACITY Figure 46. LINE VOLTAGE THERMOSTAT WIRING... -
Page 62: Initial Start-Up
CAL-SERIES 23.0 INITIAL START-UP WARNING: DO NOT ATTEMPT TO IGNITE HEATER BY HAND!! IMPORTANT NOTICE: This heater is not to be used as a construction heater to supply heat to an unfinished building during the finishing phases of Construction. This practice exposes the unit to an abnormally corrosive atmosphere from sources such as paint, varnish and adhesives, which can lead to premature radiant tube exchanger or vent failure. -
Page 63: Gas Valves
CAL-SERIES 24.0 GAS VALVES Figure 47. GAS VALVE... -
Page 64: Gas Valve Details Hi/Lo
CAL-SERIES 24.2 GAS VALVE DETAILS HI/LO Check and Adjust Gas input and Burner Ignition IMPORTANT: Do not exceed input rating stamped on appliance nameplate, or manufacturer recommended burner orifice pressure for size orifice(s) used. IF CHECKING GAS INPUT BY CLOCKING GAS METER: Make certain there is no gas flow through the meter other than to the appliance being checked. -
Page 65: Figure 48. Hi/Lo Gas Valve
CAL-SERIES Check the low rate manifold pressure listed on the appliance nameplate. Gas control low rate outlet pressure should match the rating. With Main burner operating, check the control flow rate as before (using the meter clocking method or check pressure using a manometer connected to the outlet pressure tap on the control.) If necessary, adjust the low pressure regulator to match the appliance rating. -
Page 66: Manifold Pressure Regulator Adjustment And Pressure Verification Procedure
FAILURE TO DO SO WILL VOID ALL WARRANTIES AND MAY CAUSE DAMAGE, INJURY AND/OR DEATH. IF YOU HAVE ANY QUESTIONS CONCERNING THESE INSTRUCTIONS, CALL CALCANA AT 800-778-6729 BEFORE YOU VERIFY AND/OR ADJUST THE MANIFOLD FUEL PRESSURE ON THE HEATER. No one should work on or install this heater unless they are a licensed/qualified and insured contractor trained in the appropriate trade or technical fields (Gasfitting-HVAC-Electrician) related to the installation and/or service of this heater. - Page 67 CAL-SERIES SERVICE DOOR BLACK PLASTIC CAP ADJUSTMENT TOWER Locate manifold pressure tap. Open the manifold pressure tap by using a small flathead screwdriver to turn the screw inside the brass fitting counterclockwise 3 turns. DO NOT REMOVE THIS SCREW. Connect a manometer that registers pressure in inches of water column (“W.C.) to the manifold pressure tap.
- Page 68 CAL-SERIES Once proper pressure is confirmed, turn off the heater, and go to step 11) for high pressure verification and/or adjustment instructions. FOR HIGH PRESSURE VERIFICATION and/or ADJUSTMENT: Rotate the modulator control knob on the control panel to high. Connect electrical meter to the modulator control wires.
-
Page 69: Sequence Operation
CAL-SERIES the adjustment tower. 26.0 SEQUENCE OPERATION 26.1 DESCRIPTION OF 3-TRY DIRECT SPARK IGNITION SYSTEM: The TRITON 2461D is a 24 VAC Microprocessor Based Direct Spark Ignition Control designed for use in all types of heating applications such as gas furnaces, boilers, water heaters and other similar appliances: The control utilizes a microprocessor to continually and safely monitor, analyze and control the proper operation of the gas burner. -
Page 70: Troubleshooting
CAL-SERIES 27.0 TROUBLESHOOTING NO POWER TO HEATER CAUTION: Prior to performing any service or maintenance work on the unit: a) disconnect the electrical supply b) shut off gas to supply unit c) make sure unit has cooled down before opening service panel Warning: Only allow qualified, licensed, service people trained to service gas fired heating equipment to perform any repairs on this unit. -
Page 71: Initial Electrical Checks
CAL-SERIES INITIAL ELECTRICAL CHECKS a) Make sure thermostat is calling for heat. b) Make sure electrical connection is secure. c) Check electrical supply for blown fuse or breaker. d) Test for power to burner head. e) Check wiring to components. Refer to wiring diagrams on pages 50 to 57. Also refer to legend below;... -
Page 72: Initial Gas Checks
CAL-SERIES INITIAL GAS CHECKS a) Make sure manual valve is turned on. b) Make sure gas valve knob is turned on. c) Check for gas supply and proper pressure to valve. d) Check wires and make sure that they and their connections are in g ood condition. e) Check for power to valve. -
Page 73: Check Control Board
CAL-SERIES CHECK CONTROL BOARD Open access door and view the diagnostic red LED, located on the grey direct spark ignition module. FAULT CONDITIONS Error Mode LED Indication Internal Control Failure Steady On Air Flow Fault 1 flash Flame with No Call for Heat 2 flashes Ignition Lock Out 3 flashes... -
Page 74: Flame With No Call For Heat (Flame Fault)
CAL-SERIES FLAME WITH NO CALL FOR HEAT (FLAME FAULT) • If at any time the main valve fails to close completely and maintains a flame, the full time flame sense circuit will detect it and energize the combustion blower. Should the main valve later close off completely removing the flame signal, the combustion blower will power off. -
Page 75: Proper Electrode Location
CAL-SERIES PROPER ELECTRODE LOCATION Proper location of the electrode assembly is important for optimum system performance. The electrode assembly should be located so that the tips are inside the flame envelope about ¾” (1.9 cm) to 1” (2.54 cm). CAUTIONS: 1) Ceramic insulators should not be in or close to the flame 2) Electrode assemblies should not be adjusted or disassembled, Electrodes should have a gap spacing of .125"... -
Page 76: Maintenance
CAL-SERIES 28.0 MAINTENANCE Maintenance is required once a year. Annually inspect your heater, before the heating season starts. If unit is in a dusty environment, maintenance will be required more often. If dust conditions are extreme, monthly or weekly maintenance may be required. WARNING: Disconnect electrical supply to heater and shutoff gas prior to inspection. -
Page 77: Parts
CAL-SERIES 29.0 PARTS: 29.1 BURNER HEAD AND RELATED PARTS (Refer to pages 75 & 70 for part number & description) Figure 51. BURNER HEAD PARTS... -
Page 78: Reflector And Tube Parts
CAL-SERIES 29.2 REFLECTOR AND TUBE PARTS (Refer to page 75 & 70 for part number & description) Figure 52. REFLECTOR AND TUBE PARTS... -
Page 79: Parts List
CAL-SERIES 29.3 PARTS LIST: (See page 73 & 74 for visual details) REPLACEMENT BURNER HEADS: WEIGHT ITEM INPUT FUEL 36 lbs (16.4 kg) 5120173 20,000 Propane 36 lbs (16.4 kg) 5120174 20,000 36 lbs (16.4 kg) 5120175 40,000 Propane 36 lbs (16.4 kg) 5120176 40,000 36 lbs (16.4 kg) - Page 80 CAL-SERIES 3070016 Transformer 3110022 View Port - Mica Window assembly 5040374 Vinyl Hose for Differential Air Proving Switch 3070321 Wire Harness TUBE COMPONENTS: WEIGHT ITEM DESCRIPTION 5 lbs (2.3 kg) 5170743 Baffle/Turbulator 30 lbs (13.7 kg) 5170163 Flanged Tube Aluminized 124" (315 cm) 15 lbs (6.8 kg) 5170171 Tube 4"...
-
Page 81: Warranty
(1) Shipment to the Manufacturer of that part of the Product year from date of shipment from the factory. Calcana further thought to be defective. Goods can only be returned with warrants that the heat exchanger, reflectors, brackets, prior written approval of the Manufacturer. -
Page 82: Fuel Conversion
CAL-SERIES 31.0 FUEL CONVERSION CONVERSION KIT FOR WHITE RODGERS OR HONEYWELL SINGLE INPUT GAS VALVE 31.1 USE WITH WHITE RODGERS PART #F92-0656 Propane Gas AND #F92-0659 Natural Gas or WITH HONEY WELL PART #393691 Propane Gas AND #394588 Natural Gas - Conversion Kits used in: The conversion shall be carried out in accordance with the requirements of the provincial/state authorities having jurisdiction and in accordance with the requirements as follows: CANADA: Natural Gas and Propane Installation Code, CSA B149.1 or latest edition. - Page 83 CAL-SERIES...
-
Page 84: Conversion Kit For Variable Input Gas Valves
CAL-SERIES 31.2 CONVERSION KIT FOR VARIABLE INPUT GAS VALVES The conversion shall be carried out in accordance with the requirements of the provincial/state authorities having jurisdiction and in accordance with the requirements as follows: CANADA: Natural Gas and Propane Installation Code, CSA B149.1 or latest edition. USA: National Fuel Gas Code, ANSI Z223.1/NFPA 54, or latest edition. -
Page 85: Example Of Conversion Kit Label
CAL-SERIES 32.0 EXAMPLE OF CONVERSION KIT LABEL TO BE COMPLETED AS PER INSTRUCTIONS IN KIT This appliance was converted on DAY: _______________ MONTH: ________________YEAR: ___________________ _____Propane. ______ with _______________ by: NAME: _______________________________________ COMPANY: ______________________________________ ADDRESS: _______________________________________ CITY/TOWN: __________________ STATE/PRO: ________ TELEPHONE: _____________________________________ Orifice Size: _______ leak Test Performed: Yes: _______ Manifold Pressure: Min____________ Max____________... -
Page 86: Safety And Operating Instructions
CAL-SERIES 33.0 SAFETY AND OPERATING INSTRUCTIONS ! WARNING: ! Failure to follow these instructions will cause death, personal injury or property damage. Read the installation, operating and maintenance instructions thoroughly before installing or servicing this equipment. SAFETY INSTRUCTIONS OPERATING READ BEFORE OPERATING INSTRUCTIONS 1.
Need help?
Do you have a question about the CAL Series and is the answer not in the manual?
Questions and answers