Related Manuals for WIA Cutmatic 45 Series
Summary of Contents for WIA Cutmatic 45 Series
- Page 1 Cutmatic 45 Cutmatic 45 Plasma Cutter 45 Amp Model No. MC108-0 Iss A Operators Manual 10/19 MC108-40 Rev C...
- Page 2 Welding Industries of Australia An ITW Company Telephone: 1300 300 884 Facsimile: 1300 301 884 Email: Info@welding.com.au www.welding.com.au Weldwell New Zealand A Division of ITW New Zealand Telephone: 06 8341 600 Email: info@weldwell.co.nz www.weldwell.co.nz...
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Page 3: Table Of Contents
Cutmatic 45 Contents Section General Information Page Safe Practices Introduction Receiving Specifications Features 4.1 Power Factor Correction 4.2 Fan on Demand 4.3 Pilot Arc Controls Installation Setup for Cutting Plasma Cutting Start Sequences 8.1 Edge Start 8.2 Pierce Start External Trouble Shooting Service Information 13-17 10.2 Power Source Parts Lists... -
Page 4: Safe Practices
Operators Manual Safe practices when using Read First welding equipment The information contained in this These notes are provided in the interests manual is set out to enable you of improving operator safety. They should to properly maintain your new be considered only as a basic guide to Safe equipment and ensure that you obtain Working Habits. - Page 5 Cutmatic 45 Avoid oily or greasy clothing. A spark may atmosphere or where the radiant energy ignite them. Hot metal such as work pieces can penetrate to atmospheres containing even minute amounts of trichlorethylene or should never be handled without gloves. percholorethylene.
- Page 6 Operators Manual A person acting as Fire Watcher must be Shock Prevention standing by with suitable fire extinguishing Exposed conductors or other bare metal equipment during and for some time after in the welding circuit, or ungrounded welding or cutting if; electrically alive equipment can fatally shock •...
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Page 7: Introduction
Cutmatic 45 1 Introduction 2 Receiving Plasma Arc Cutting Check the equipment received against the shipping invoice to make sure the shipment A Plasma is a gas which has been ionized is complete and undamaged. If any damage by increasing the energy level to the point has occurred in transit, please immediately were the electrons are stripped from the gas notify your supplier. -
Page 8: Specifications
Operators Manual 3 Specifications Manufactured to Australian Standard - AS60974.1 Torch Trigger complies with HRD - AS1674.2 Category C. Primary Voltage 220-240 Vac, 50/60 Hz Rated Primary 14.2 Amps Current (I eff) Maximum Primary 22.5 Amps Current (I max) Rated Output 45 Amps, 98 V, 40% duty @ 40°C Duty cycle based on... -
Page 9: Features
Cutmatic 45 4 Features Power Factor Correction (PFC) To overcome this problem the Cutmatic 45 uses a contact pilot ARC method. PFC provides a input power conditioner Air pressure is used to move the internal system to smooth the input current. electrode in the torch when the trigger is On a conventional inverter machine the input pressed. -
Page 10: Controls
Operators Manual 5 Controls Power Switch Located on the rear panel Welding lndustries of Australia AIR PRESSURE AMPS AMPS 5 Over Temperature Indicator 1 Air Pressure Gauge The Air pressure Gauge indicates the input This light is on if any internal thermal air pressure. -
Page 11: Installation
Due to variation between generators by minimum current during idle time. different manufacturers, it is impossible for WIA to validate operation from all Mains supply circuit breaker tripping can generators. Therefore, correct operation of sometimes occur. -
Page 12: Setup For Cutting
Operators Manual 7 Setup for Cutting Connection for Plasma Cutting Connect the work lead and torch as illustrated below. Connections for Plasma Cutting Parker SCP40 Torch Work clamp Be certain that you are wearing suitable protective clothing, gloves etc and that you are working in a non-hazardous area. -
Page 13: Plasma Cutting Start Sequences
Cutmatic 45 8.1 Plasma Cutting Start Sequence - Edge Start The pilot arc starts immediately when trigger is pulled The pilot arc starts immediately when trigger is pulled 90° 90° Connect work clamp to a clean, For standard cutting, place tip Slide trigger lock and press paint-free location on workpiece, drag shield on edge of metal... -
Page 14: External Trouble Shooting
(refer 7 Controls item 3). be returned to a WIA Service agent. 6 Check if air pressure light is on (refer Phone 1300 300 884 for details of 7 controls item 4). -
Page 15: Service Information
Cutmatic 45 10 Service Information The electrical components of the equipment are shown in the circuit diagram on page 14. The Plasma Cutter is an inverter type design, where the mains supply is first rectified, filtered then chopped to a high frequency before being applied to the AC weld transformer. -
Page 16: Power Source Parts Lists
Operators Manual 10.1 Assembly and Parts List - Cutmatic 45 Power Source Cutmatic 45 Power Source Assembly Trusted by the best... -
Page 17: Power Source Assembly Diagram
Cutmatic 45 10.2 Assembly and Parts List - Cutmatic 45 Power Source Item # Part # Description M0089 Handle PAN168 Outer Cover Supply Cord 2.5mm² Heavy Duty 15Amp Plug E0078 Switch M0091 Air Regulator PAN169 Air Filter Bracket E0095 Switch Pressure FAN011 Large Fan E0096... -
Page 18: Circuit Diagram
Operators Manual 10.3 Circuit Diagrams – Power Source Cutmatic 45 Circuit Diagram Trusted by the best... -
Page 19: Torch Assembly And Parts List
Cutmatic 45 10.3 Assembly and Parts List - Cutmatic 45 Torch Item # Part # Description SCP40-60-CC1BG Surecut Plasma Torch x 6mt SCP2530-6 Retaining Cap, 6 holes SCP2524-10 Cutting Tip 1.0mm Flat (5 Pack) SCP2524-08 Cutting Tip 0.8mm Flat (5 Pack) SCP2506 Swirl Ring 45i SCP2504... -
Page 20: Australia Warranty Information
WIA Cutmatic 45 Australia under this warranty is limited to the 3 Year Warranty Statement circumstances set out above and is subject to: Welding Industries of Australia (WIA) • The customer being able to provide warrants to the original retail purchaser that... -
Page 21: New Zealand Warranty Information
Cutmatic 45 New Zealand Warranty Information New Zealand Warranty WIA Cutmatic 45s purchased in New Zealand have identical warranty conditions as Australia, with the below conditions: In the event of defects listed in the Australian warranty conditions, the customer should... - Page 22 Operators Manual Notes: Trusted by the best...
- Page 23 Cutmatic 45 Notes: Model MC108-0 Iss A...
- Page 24 Operators Manual WIA Auto-Darkening Helmets ViewFX P/N - 235650 BlueFX P/N - 235660 PROTECTION, COMFORT & PERFORMANCE AT AN AFFORDABLE PRICE • Lens and helmets comply with • BlueFX - 2 arc sensors and 1 year Australian Standards AS/NZS warranty (Auto-Darkening lens 1338.1 (Auto-Darkening) and AS/...
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