Lenze EMF2191IB Communications Manual
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Lenze EMF2191IB Communications Manual

Powerlink communication module
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EDSMF2191IB
.M\}
L−force
Communication
POWERLINK
EMF2191IB
Communication module
Communication Manual
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Summary of Contents for Lenze EMF2191IB

  • Page 1 EDSMF2191IB L−force Communication .M\} Communication Manual POWERLINK EMF2191IB Communication module...

  • Page 2: Table Of Contents

    Contents About this documentation ..........Document history .
  • Page 3 Contents Commissioning ............Before switching on .

  • Page 4: About This Documentation

    Safety instructions that must be observed. ƒ Key technical data relating to the communication module ƒ Information on versions of Lenze standard devices to be used. ƒ Notes on troubleshooting and fault elimination ƒ The theoretical correlations are only explained in so far as they are necessary for comprehending the function of the communication module.
  • Page 5 This documentation is intended for all persons who plan, install, commission and maintain the networking and remote service of a machine. Tip! Information and auxiliary devices related to the Lenze products can be found in the download area at http://www.Lenze.com...

  • Page 6: Document History

    These instructions were created to the best of our knowledge and belief to give you the best possible support for handling our product. If you have suggestions for improvement, please e−mail us to: feedback−docu@Lenze.de Thank you for your support. Your Lenze documentation team EDSMF2191IB EN 2.0...

  • Page 7: Conventions Used

    About this documentation Conventions used Conventions used This documentation uses the following conventions to distinguish between different types of information: Type of information Identification Examples/notes Spelling of numbers Decimal separator Point In general, the decimal point is used. For instance: 1234.56 Decimal Standard notation Example: 1234...

  • Page 8: Terminology Used

    About this documentation Terminology used Terminology used Term Meaning EPSG Ethernet Powerlink Standardisation Group User organisation which defines POWERLINK. Inverter Inverter, the communication module can be used with (^ 12). Standard device Slave (CN) Controlled Node POWERLINK node which is a slave in the real−time Ethernet POWERLINK.

  • Page 9: Notes Used

    About this documentation Notes used Notes used The following pictographs and signal words are used in this documentation to indicate dangers and important information: Safety instructions Structure of safety instructions: Danger! (characterises the type and severity of danger) Note (describes the danger and gives information about how to prevent dangerous situations) Pictograph and signal word Meaning...

  • Page 10: Safety Instructions

    The manufacturer does not accept any liability for the suitability of the specified procedures and circuit proposals. Only qualified skilled personnel are permitted to work with or on Lenze drive and ƒ...

  • Page 11: Device− And Application−Specific Safety Instructions

    Safety instructions Device− and application−specific safety instructions Device− and application−specific safety instructions During operation, the communication module must be securely connected to the ƒ standard device. With external voltage supply, always use a separate power supply unit, safely ƒ separated in accordance with EN 61800−5−1 in every control cabinet (SELV/PELV). Only use cables that meet the given specifications.

  • Page 12: Product Description

    Product description Application as directed Product description Application as directed The communication module ... is a device intended for use in industrial power systems; ƒ can only be used in POWERLINK networks; ƒ can be used together with the following standard devices (nameplate data): ƒ...

  • Page 13: Identification

    Product description Identification Identification Type Id.-No. Prod.-No. MAC-ID  E82AF000P0B201XX 2191EPL013  W 33.2191IB Device series Hardware version Software version EDSMF2191IB EN 2.0...

  • Page 14: Product Features

    Product description Product features Product features Powerful and real−time capable communication system for motion and general ƒ applications. Real time Ethernet with the Ethernet POWERLINK V2 communication profile. Communication module for the AIF slot of the frequency inverters 8200 vector, 9300 ƒ...

  • Page 15: Connections And Interfaces

    Product description Connections and interfaces Connections and interfaces 2191EPL001B Connections Pos. Description POWERLINK connection Version: RJ45 socket according to IEC 60603−7 Connection to external supply of the communication module Version: Connector with screw connection, 2−pole Switch Pos. Description Switches for addressing the nodes Left switch: Setting with factor 16 Right switch: Setting with factor 1 The addition of both products results in the node address (node ID)
  • Page 16 Product description Connections and interfaces Displays Pos. Colour Condition Description green The communication module is supplied with voltage, but has no connection to the basic device (basic device is either switched off, in the initialisation phase, or not available). The communication module is supplied with voltage and is connected to the standard device.

  • Page 17: Technical Data

    24 V DC (20.4 V − 0 % ... 28.8 V + 0 %) 140 mA − Reference potential for external voltage supply Documentation for Lenze series of devices 8200 vector, 9300 and ECS Here you can find the ambient conditions and the electromagnetic compatibility (EMC) specifications applying to the communication module.

  • Page 18: Protective Insulation

    Protective insulation Protective insulation Danger! Dangerous electrical voltage If Lenze controllers are used on a phase earthed mains with a rated mains voltage ³ 400 V, protection against accidental contact is not ensured without implementing external measures. Possible consequences: Death or serious injury ƒ...

  • Page 19: Data For Powerlink Communication

    Technical data Data for POWERLINK communication Data for POWERLINK communication Field Values approx. 1 ms Jitter synchronisation information Total cycle times Slave (CN): 1, 2, 3 … 60 ms The module can be operated with a minimum cycle of 1 ms. In multiplex mode, a minimum cycle of 200 msec is supported if the data is accepted on the millisecond.

  • Page 20: Cycle Time

    Length of the remote bus cable [km] The following diagram shows the relation between cycle time and number of connected fieldbus nodes. The given values refer to the connection of Lenze inverters (e.g. 82xx) with 48 bits (1 parameter data word + 2 process data words).

  • Page 21: Dimensions

    Technical data Dimensions Dimensions 2191EPL001B All dimensions in mm EDSMF2191IB EN 2.0...

  • Page 22: Installation

    Installation Installation Danger! Inappropriate handling of the communication module and the standard device can cause serious personal injury and material damage. Observe the safety instructions and residual hazards described in the documentation for the standard device. Stop! The device contains components that can be destroyed by electrostatic discharge! Before working on the device, the personnel must ensure that they are free of electrostatic charge by using appropriate measures.

  • Page 23: Mechanical Installation

    Installation Mechanical installation Mechanical installation 2102LEC014 Fig. 5−1 Attaching the communication module Plug the communication module onto the standard device (here: 8200 vector). ƒ Tighten the communication module to the standard device using the fixing screw in ƒ order to ensure a good PE connection. Note! For the internal supply of the communication module by the 8200 vector frequency inverter the jumper has to be adjusted within the interface opening...

  • Page 24: Electrical Installation

    Installation Electrical installation Wiring according to EMC (CE−typical drive system) Electrical installation 5.2.1 Wiring according to EMC (CE−typical drive system) For wiring according to EMC requirements observe the following points: Note! Separate control cables/data lines from motor cables. ƒ Connect the shields of control cables/data lines at both ends in the case of ƒ...

  • Page 25: Network Topology

    Installation Electrical installation Network topology 5.2.2 Network topology Ethernet Protected segment (machine system) IP routing IT integration (NAT) Access protection router max. 100 m max. 100 m Detailed information on this topic can be found in the Ethernet POWERLINK brochure "Real−time Industrial Ethernet is reality" EDSMF2191IB EN 2.0...

  • Page 26: Powerlink

    Installation Electrical installation POWERLINK 5.2.3 POWERLINK POWERLINK network segment Note! Standard Ethernet nodes are not permitted in the POWERLINK network segment. In order to use the real−time capability of the POWERLINK technology, the POWERLINK nodes must be interconnected in a separate network segment. In accordance with the POWERLINK rules, only the network master (managing node) controls the access of the slaves (controlled nodes) to the network.
  • Page 27 2. Connect groups in star shape to the master (managing node). 3. For more than 2 groups: Use external 8−port hubs, e. g. Lenze hub E94AZCEH. Exception: For maximally 2 groups, these are directly connected to the two ports of the communication module.

  • Page 28: Operation In The Standard Ethernet

    Installation Electrical installation Operation in the standard Ethernet 5.2.4 Operation in the standard Ethernet Note! Operation in the standard Ethernet does not permit any real−time communication. The communication module can be operated in the standard Ethernet for a basic parameter setting provided that the following applies: 1.

  • Page 29: Powerlink Connection

    Installation Electrical installation POWERLINK connection 5.2.5 POWERLINK connection You can use a standard Ethernet patch cable for connecting the communication module to the fieldbus (see "Ethernet cable specifications" (¶ 30)). Note! Plug/remove the Ethernet cable plug in a straight manner (at right angles) into/from the socket to make sure that the RJ45 socket will not be damaged.

  • Page 30: Specification Of The Ethernet Cable

    Installation Electrical installation Specification of the Ethernet cable 5.2.6 Specification of the Ethernet cable Note! Only use cables complying with the below specifications. Ethernet cable specifications Ethernet standard Standard Ethernet (according to IEEE 802.3), 100base TX (fast Ethernet) Cable type S/FTP (Screened Foiled Twisted Pair), ISO/IEC 11801 or EN 50173, CAT 5e Damping 23.2 dB (at 100 MHz and per 100 m)
  • Page 31 Installation Electrical installation Specification of the Ethernet cable Colour code of Ethernet cable Note! Wiring and colour code are standardised in EIA/TIA 568A/568B. You can use 4−pin Ethernet cables in accordance with the industrial standard. The cable type only connects the assigned pins 1, 2, 3 and 6 with each other. E94YCEI004A Fig.

  • Page 32: Voltage Supply

    For internal voltage supply place the jumper on the position indicated ƒ below. In the case of all other device series (9300, ECS), voltage is always supplied from the standard device. Lenze setting Internal voltage supply (Only external voltage supply possible.) External voltage supply Note!
  • Page 33 Installation Electrical installation Voltage supply Terminal data Area Values Electrical connection Plug connector with screw connection Possible connections rigid: 1.5 mm (AWG 16) flexible: without wire end ferrule 1.5 mm (AWG 16) with wire end ferrule, without plastic sleeve 1.5 mm (AWG 16) with wire end ferrule, with plastic sleeve 1.5 mm...

  • Page 34: Commissioning

    In Lenze devices, this is done via codes. The codes are stored in numerically ascending order in the Lenze controllers and in the plugged−in communication/function modules. In addition to these configuration codes, there are codes for diagnosing and monitoring the bus devices.

  • Page 35: Setting The Node Address

    Note! Use different node addresses for several networked inverters. ƒ The Lenze setting for the node address (node ID) has the value ’4’: – link switch in position ’0’ – right switch in position ’4’ Switch the voltage supply of the inverter/communication module off and ƒ...

  • Page 36: Configuration Via The "Automation Studio

    After the upgrade, tick "display customised devices" in the hardware selection list to dis- play the Lenze devices. The following functions are available: Adding Lenze devices to the hardware configuration ƒ Setting node parameters (e.g. node ID) ƒ...

  • Page 37: Initial Switch−On

    Commissioning Initial switch−on Initial switch−on Switch on the inverter and check whether it is ready for operation using the diagnostic LEDs at the front of the communication module. Red diagnostic LEDs must not be on. ƒ The following signalling should be visible: ƒ...

  • Page 38: Diagnostics

    Diagnostics Diagnostics The LEDs on the front are provided to the communication module for the purpose of fault diagnostics. Displays Pos. Colour Condition Description green The communication module is supplied with voltage, but has no connection to the basic device (basic device is either switched off, in the initialisation phase, or not available).

  • Page 39: Appendix

    Appendix Index table Appendix Index table Overview The following objects specified by the Ethernet POWERLINK communication profile are supported. Tip! The Ethernet POWERLINK specification contains details on the POWERLINK communication profile and can be obtained from the Ethernet POWERLINK Standardisation Group (EPSG): http://www.ethernet−powerlink.org EPL index Subindex...
  • Page 40 Appendix Index table EPL index Subindex Index name More information 0x1C14 DLL_LossOfFrameTolerance_U32 − ^ 48 0x1E40 1 ... 5 NWL_IpAddrTable_0h_REC 0x1E4A 1 ... 3 NWL_IpGroup_REC − 0x1F50 PDL_DownloadProgData_ADOM − 0x1F51 PDL_ProgCtrl_AU8 − 0x1F52 PDL_LocVerApplSw_REC − ^ 49 0x1F81 1 ... 64 NMT_NodeAssignment_AU32 ^ 50 0x1F82...
  • Page 41 Name Display text Leading Meaning columns Subcode Number of the subcode Lenze Lenze setting ("Default" setting) of the code à Display code The code cannot be configured. Values Minimum value [smallest increment/unit] Maximum value In case of a display code the displayed values are specified.
  • Page 42 Appendix Index table I−1000: EPL device type Index EPL name 0x1000 NMT_DeviceType_U32 Subcode Lenze Values Data type − Access: ro The object displays the device type of the node. I−1001: EPL error register Index EPL name 0x1001 ERR_ErrorRegister_U8 Subcode Lenze...
  • Page 43 Values > ’0’ describe the origin of a PRes telegram. The value ’0’ is reserved for "PReq" (cannot be used in systems with a Lenze Servo Drive 9400 as managing node). The value is only valid if the corresponding object 0x160x has a value > ’0’.
  • Page 44 Values > ’0’ describe the origin of a PRes telegram. The value ’0’ is reserved for "PReq" (cannot be used in systems with a Lenze Servo Drive 9400 as managing node). The value is only valid if the corresponding object 0x160x has a value > ’0’.
  • Page 45 EPL number of RPDO Index EPL name 0x1601 PDO_RxMappParam_xxh_AU64.NumberOfEntries Subcode Lenze Values Data type 0, 1 ... 32 Access: rw The object describes the number of valid mapping entries for the PDO channel (n+1). The value ’0’ inhibits the PDO channel. The sum of all mapping entries enabled via the objects 0x160x must not exceed the value ’64’.
  • Page 46 Index table I−1A00: EPL TPDO Index EPL name 0x1A00 PDO_TxMappParam_00h_AU64 Subcode Lenze Values Data type 1 ... 32: ObjectMapping − see below Access: rw The object describes the mapping for the TPDO channel. Subcode 0 describes the number of valid mapping object entries. Subcodes 1 to 32 describe the mapping of the individual objects.
  • Page 47 Appendix Index table I−1C0F: EPL CN: Frame error (CRC) Index EPL name 0x1C0F DLL_CNCRCError_REC Subcode Lenze Values Data type CumulativeCnt_U32 − − ThresholdCnt_U32 0, 1, 2, 3 ... Threshold_U32 0, 1, 2, 3 ... Access: Subcode 3: rw , otherwise ro The object indicates the number of frame checksum errors detected by the slave (controlled node).
  • Page 48 Appendix Index table I−1E40: EPL IP address Index EPL name 0x1E40 NWL_IpAddrTable_0h_REC.Addr_IPAD Subcode Lenze Values Data type − − 0xC0A864FE − Access: ro Subcode 2: ƒ The subcode contains the IP address of the communication module. It is derived according to the following rule from the node address (node ID, I−1F93): W192.168.100.<I−1F93>...
  • Page 49 Index table I−1F81: EPL node declaration CN Index EPL name 0x1F81 NMT_NodeAssignment_AU32 Subcode Lenze Values Data type see table Access: rw The object describes the slave (controlled node) and its properties. The describing bit field has the following structure: Relevance...
  • Page 50 Index table I−1F82: EPL feature flags Index EPL name 0x1F82 NMT_FeatureFlags_U32 Subcode Lenze Values Data type − Access: ro The object indicates the POWERLINK functions implemented by the slave (controlled node). The describing bit field has the following structure: Relevance...
  • Page 51 Appendix Index table I−1F8C: EPL communication status Index EPL name 0x1F8C NMT_CurrNMTState_U8 Subcode Lenze Values Data type − see table Access: ro The object contains the current NMT state. I−1F8D: EPL CN: Max. user data PRes RPDO Index EPL name...
  • Page 52 Appendix Index table I−1F9A: EPL host name Index EPL name 0x1F9A NMT_Hostname_VSTR Subcode Lenze Values Data type − − see "naming convention" VS15 Access: rw The object contains a DNS−compatible device name. The length is limited to 15 characters. Naming convention: The device name ...

  • Page 53: Index

    Index Index Electrical installation, 24 Address settings, 35 EPL index Application as directed, 12 − 1C0B, 46 Automation Studio, configuration, 36 − I−1000, 42 − I−1001, 42 − I−1006, 42 − I−1018, 42 Baud rate, 17 − I−1030, 43 − I−1101, 43 −...
  • Page 54 − application as directed, 12 I−1F9E: EPL reset command, 52 − definition, 9 Identification, 13 − device− and application−specific, 11 Indexing the Lenze codes, 36 − layout, 9 Initial switch−on, 37 Setting the node address, 35 Installation, 22 Software version, type code, 13 −...
  • Page 55 Index Validity of the documentation, 5 Technical data, 17 Voltage supply, 32 Terminal data, 33 − internal, 32 Topologies in the POWERLINK network segment, 27 Voltage supply: external, 32 Transmission mode, 17 Type code, 13 Wiring according to EMC, 24 −...
  • Page 56 © 09/2013 Lenze Automation GmbH Service Lenze Service GmbH Hans−Lenze−Str. 1 Breslauer Straße 3 D−31855 Aerzen D−32699 Extertal Germany Germany +49 (0)51 54 / 82−0 00 80 00 / 24 4 68 77 (24 h helpline) Ê Ê +49 (0)51 54 / 82 − 28 00 +49 (0)51 54 / 82−11 12...

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