Page 1
C42 Pilot Operating Handbook PILOT OPERATING HANDBOOK for the aircraft IKARUS C 42 Series Modell Nr. C42 / C42B / C42C / C42E / C42CS LTZ-Nr. 61141 / 61141.1 / 61141.5 / 61141.6 / 61141.7 Type IKARUS C42 Series Airplane Serial-No.
RECORD OF MANUAL REVISIONS Issue Description of Changes Date Signature Model C42CS added 02.11.2015 A. Kurz Cooling system added 02.11.2015 A. Kurz Empty weight centre of 4 Rev.1 20.11.2015 A. Kurz gravity deleted 4 Rev.1 Weight and Balance modify 20.01.2016 A.
COMCO IKARUS GmbH Am Flugplatz 11 88367 Hohentengen / Swabia Germany Tel: +49 7572 600 80 Fax: +49 7572 3309 Email: post@comco - ikarus.de Owner 1. ________________________________ 2. ________________________________ 3. ________________________________ 4. ________________________________ This Pilot Operating Handbook belongs to the aircraft with serial-No._________________ and is to be kept in the aircraft at all times.
C42 Series Pilot Operating Handbook Introduction C42 series aircraft are built in compliance with the airworthiness requirements of various countries and are certified as Microlight, Ultralight, Advanced Ultralight and Light Sport Aircraft. To operate the aircraft the pilot must hold a license or certificate appropriate to this category of aircraft.
C42 Series Pilot Operating Handbook Bear in mind that the engines used in C42 aircraft are not certified aviation engines and thus may not offer the same safety standards found in other classes of aircraft. Prepare your flight so that you can always reach an emergency landing area should you experience engine failure.
Page 6
C42 Series Pilot Operating Handbook Three side view: IKARUS C42 Series IKARUS C42 POH Issue 4 Rev. 5 Page 6 of 91...
Page 7
C42 Series Pilot Operating Handbook IKARUS C42B / C42E (C42B LSA) POH Issue 4 Rev. 5 Page 7 of 91...
C42 Series Pilot Operating Handbook Title page ....................- Record of Manual Revisions ..............2 Manufacturer Contact Information ............. 3 Introductory remarks .................. 4 Three-side view..................5 Table of contents ..................8 1 Operating limitations ................ 13 Airspeeds ..................13 Weights ..................
Page 11
C42 Series Pilot Operating Handbook 5 Ground Handling ................32 Towing ................... 32 Hoisting ..................32 Parking................... 33 Tie-Down ..................33 6 Minimum equipment ................. 35 7 Dimensions ..................35 8 Weight and balance ................36 Loading plan .................. 37 9 Data placard and checklist ..............
Page 12
18 Inspection and maintenance intervals ........... 64 19 Special features of the aircraft equipped for handicapped pilots71 20 Flying the IKARUS C42 Series with removed doors ..... 73 21 Additional instructions for dropping skydivers ......73 22 Instructions for the use of the LiFe-Battery ........75 23 COMCO IKARUS Manufacturer Warranty........
C42 SERIES Pilot Operating Handbook 1.3 Structural limitations Positive limit load factor ................ +4 g Negative limit load factor ............... -2 g 1.4 Center of gravity limits Reference datum ........Wing leading edge at a rib station Forward center of gravity ...... 11.8 inches (300 mm) aft of datum Rearward center of gravity ....
C42 SERIES Pilot Operating Handbook Propellers for Rotax 912 UL With propeller WARP DRIVE 2-blade, constant speed, 68” Ø (1,72 m), pitch 23.5° at 15.75 inches (400 mm) from hub, full throttle rpm on the ground ........... max. 5200 1/min Propeller rpm ............
Page 17
C42 SERIES Pilot Operating Handbook With propeller Neuform CR2-75 2-blade, 69” Ø (1,75 m), pitch 27.0° at r = 14.37 inches (365 mm), full throttle rpm on the ground ........... max. 5100 1/min Propeller rpm ............approx. n = 2250 1/min With propeller Neuform CR3-75 3-blade, 69”...
C42 SERIES Pilot Operating Handbook 1.10 Propellers for Rotax 912 ULS With propeller WARP DRIVE 3-blade, 68” Ø (1,72 m), pitch 25.0° at 15.75 inches (400 mm) from hub, full throttle rpm on the ground ........... max. 5200 1/min Propeller rpm ............approx. n =2150 1/min With propeller GSC 3-blade, 68”...
Page 19
C42 SERIES Pilot Operating Handbook With propeller Helix H50F-1,75m-R-S-14-3 3-blade, 69” Ø (1,75 m), Pitch 17.0° at r = 25.82 inches (656 mm) full throttle rpm on the ground ........approx. 4800 1/min Propeller rpm ............approx. n = 1975 1/min With propeller DUC-Flash-1,75m-3-blade, 1,75 m Ø), Pitch 23,5°...
C42 SERIES Pilot Operating Handbook 1.11 Engine limitations According to the ROTAX operating manual ROTAX 912 ROTAX 912S Take-off (5 min) 81 hp / 5800 1/min 100 hp / 5800 1/min Continuous 79 hp / 5500 1/min 95 hp / 5500 1/min 59 hp / 5000 1/min 69 hp / 5000 1/min 51 hp / 4800 1/min...
C42 SERIES Pilot Operating Handbook Kinds of operation limitations Aerobatics and manoeuvres with more than 60° bank are prohibited! Daylight VFR conditions only. No flight in icing conditions Do not attempt flight in turbulent conditions or in Winds exceeding 22 kts (40 km/h) and less when it is gusty. Always follow the appropriate regulations for this category of aircraft.
Page 22
C42 SERIES Pilot Operating Handbook If the engine has been flooded, close main fuel valve, open the throttle to a half and start the engine. When the engine starts, quickly reduce the throttle to idle. A four-stroke engine requires a fairly long warm up period. Run the engine at 2000 1/min for at least 2 minutes then increase to 2500 1/min - 3000 1/min until the oil temperature is at least 122°F (50°C).
C42 SERIES Pilot Operating Handbook Flight Operations Taxiing The nose wheel steering is conventional and is directly connected to the rudder pedals. Push the right pedal to turn right. Push the left pedal to turn left. Taxiing is simple. The turning radius of the C42 is small. The plane handles cross wind during taxing very well.
Page 24
C42 SERIES Pilot Operating Handbook Aircraft with the ROTAX 912 UL S (100 hp) have a greater engine torque which must be countered by a slight right rudder input. The aircraft will take-off at 38 kn (70 km/h). Push the stick slightly forward and increase airspeed to 59 kn (110 km/h) in shallow climb.
C42 SERIES Pilot Operating Handbook Cruising flight In cruising flight the most economical cruise speeds are between 75 and 91 kn (140 – 170 km/h) – C42CS: 86 – 103 kn (160 – 190 km/h). The required engine performance depends upon aircraft load. Max continuous engine speed is 5500 1/min.
C42 SERIES Pilot Operating Handbook Banks of 45° degrees or more are not recommended, a banking angle of more than 60 degrees is prohibited. In steep banks keep the nose and airspeed under control by means of the rudders and elevator. Stalls In cruising flight configuration (flap position I), the stalling speed is 39 kn (75 km/h).
C42 SERIES Pilot Operating Handbook Descent and landing Begin with your approach early enough in order to set the correct landing configuration without hurrying. Activate carburettor heat. The electrical fuel pump must be switched on. In order to be able to steeply approach short landing strips, use flap position III (landing).
C42 SERIES Pilot Operating Handbook Sudden loss of engine power I Loss of engine power during take off Depending upon speed and altitude, lower nose and trim to gliding speed (ca.54 kn / 100 km/h). Do not attempt to return to airfield if altitude is below 1000 ft after gliding speed has been reached.
C42 SERIES Pilot Operating Handbook With sufficient altitude you may attempt to restart the engine, check: 1. Fuel valve ..................O P E N 2. Magneto switches ................O N 3. Fuel ................S U F F I C I E N T 4.
C42 SERIES Pilot Operating Handbook Attention: If the cowl flap is closed the cooling air supply to the radiator will not be sufficient over a longer period, i.e. the oil and cylinder head temperature and coolant temperature will rise to an inadmissible range (the red warning light range).
Page 31
C42 SERIES Pilot Operating Handbook IV Spiral dive Set aileron and rudder opposite to the direction of rotation and pull back the stick slightly until a horizontal position will be taken V Loss of elevator control With the elevator trim flap, the aircraft can be trimmed to speeds between 43 and 92 kn (80 and 170 km/h).
C42 SERIES Pilot Operating Handbook Ground Handling 5.1 Towing Manual moving of the aircraft is accomplished by using the tail struts upper connections as push points. Since there is no tow bar applicable at the nose gear, you have to press down the tail to raise the nose wheel off the ground. With the nose wheel clear of ground, the aircraft can be simply steered by pivoting it on the main wheels.
Additionally, mount a rope or strap between the engine cowling and propeller spinner and secure to another ground anchor. On IKARUS C42 Series models equipped with a towing device, the towing hook can be used as a third anchorage point.
Page 34
C42 SERIES Pilot Operating Handbook Tie-Down Point at the Upper Front Strut Area Tie-Down Point between the Engine Cowling and Propeller Spinner POH Issue 4 Rev. 5 Page 34 of 91...
C42 SERIES Pilot Operating Handbook Minimum equipment Four point seat belt for each seat Airspeed indicator with correct colour coding Altimeter with Kolsmann window Compass Tachometer Cooling liquid temperature gauge Oil temperature gauge Oil pressure gauge Fuel gauge Generator charge control Data placard Pilot’s operating handbook Parachute rescue system...
C42 SERIES Pilot Operating Handbook Weight and balance Place the aircraft in a level position on three scales with the stabilizer and elevator leveled (0°). The center of gravity is measured in mm or inches in relation to the reference datum and then calculated as a percentage of the wing chord.
C42 SERIES Pilot Operating Handbook Loading plan Loading plan position weight x lever arm = torque cm kp empty weight 1. seats 2. fuel 3. baggage total weight kp total torque total torque [cm kp] center of gravity CG = ------------------------------------------ = total weight [kp] allowed range for CG:...
C42 SERIES Pilot Operating Handbook “Before take-off” checklist 1. Are the seat belts fastened 2. Control system free and correct 3. Parachute system unlocked 4. Check fuel level 5. Engine fuel shut off valve ............O P E N 6. Electric fuel pump ................O N 7.
Page 41
C42 SERIES Pilot Operating Handbook Approved parachute rescue systems: BRS 5-UL4 BRS-6-1050-SP-DAeC Magnum 450 Speed (MTOW 450 kg only) Magnum High speed Soft pack Magnum Lightspeed Soft pack Be certain to follow the instructions of manufacturer for installation, required maintenance and particularly the avoidance of moisture in the parachute pack.
C42 SERIES Pilot Operating Handbook Flight performance 12.1 Take-off distance Rotax 912 UL Rotax 912 ULS Sea-level, + 15°C, no wind Take-off roll distance (gross) 345 ft (105 m) 310 ft (95 m) (1041 lbs / 472.5 kg) Take-off distance over 50 ft (15 m) obstacle solo 700 ft (210 m)
C42 SERIES Pilot Operating Handbook Attaching the wings 13.1 Attaching the wings to the fuselage The wings are attached to the fuselage as follows: Step 1 Bring the wing main strut into a correct position to the wing by means of attaching the auxiliary struts in the receptacles on the front and rear wing spar.
Page 45
C42 SERIES Pilot Operating Handbook Carefully check that both wing spars have properly locked into place. Step 6 Attention! - Now immediately 1. insert mounting bolts into the front wing spar bracket 2. insert mounting bolts into the rear wing spar bracket 3.
C42 SERIES Pilot Operating Handbook 13.2 Folding the wings for hangaring (Optional on Model C42 / C42B) Remove wing center section fairing Detach the aileron pushrods from the aileron balance Unlock left and right flaps connection With Posi / Strobes installed, loosen the electrical connection from fuselage to wing First: remove toggle bolts at the base of the wing support...
C42 SERIES Pilot Operating Handbook 14 Pre-flight inspection Before each flight the pilot must carry out a visual inspection of the aircraft. 14.1 Engine Check propeller and spinner for damage and security Check cowling near the propeller for abrasion (sign of defective engine suspension or improper cowling attachment) Check for leakage under the engine cowling Check cooling liquids and lubricants...
C42 SERIES Pilot Operating Handbook 14.3 Left wing Wing spar connections secured? Wing struts properly attached and secured? Auxiliary struts secured with quick-release fasteners? Pitot tube secured and free from dirt and water? Check aileron shift levers and push rods by opening the zippers on the wing bottom Check condition of fabric covering (rips, etc.) Check profiled struts for secure attachment...
C42 SERIES Pilot Operating Handbook 14.5 Empennage Check attachment of the horizontal stabilizer Check control surface hinges Check elevator inter-connection Check connections of the elevator push rod Check the elevator struts for a secured attachment and possible deformation Check rudder cables for being connected and secured Rudder connections Trim flap secured Check attachment and connection of the Flettner rudder of the C42C...
C42 SERIES Pilot Operating Handbook Check free movement of the steering (control stick, pedals, flap lever with a lock) Check the brake lever and stand lock Check aileron lever for being connected and secured Visually check aileron cables and pulleys Check fuel valve 14.9 Instruments Power supply (ignition switch in the position 1)
C42 SERIES Pilot Operating Handbook Care and maintenance 1. Care and cleaning All metal parts are corrosion-resistant and require no special care. Dirt on the aircraft and the fabric can be removed by using clear water. Repair of the wing fabric: repair even the smallest rips for your personal safety.
Page 52
The periodical inspections should be conducted in one of our ITB (Ikarus Technical Base) or ISC (Ikarus Service Center).If periodical inspections should be conducted by the owner himself, these technical documents (Maintenance Manual) have to be ordered at ITB, ISC or directly at COMCO IKARUS GmbH.
C42 SERIES Pilot Operating Handbook Rigging data Wingspan C42 / C42 B / C42 E: ........31,0 ft (9450 mm) Wing area ..............134,5 sq ft (12,5 m Wingspan C42 C / C42CS ..........28,6 ft (8710 mm) Wing area ..............128,1 sq ft (11,9 m Wing chord at root: ............4,7 ft (1435 mm) Wing dihedral ....................
Page 54
C42 SERIES Pilot Operating Handbook c.) Control surface deflections Note: The angle of the aileron bottom relative to the wing chord is -5° (tangent front to rear spar). It is defined by the length of the aileron push rods. -5° Distance from axis of rotation Aileron Neutral...
Page 55
C42 SERIES Pilot Operating Handbook Rudder Left 32°±-2° 8.86” ± 0.39” (210 mm ± 10 mm) Right 32°±-2° 8.86” ± 0.39” (210 mm ± 10 mm) Measuring point distance from the steering axis: ..... 16.24” (410 mm) Elevator 28°±-2° 8.27” ± 0.59” (210 mm ± 15 mm) Down 20°±-2°...
Page 56
Amount of oil ..............0.42 pts (200 ml) Hydraulic oil ..................HVP 10 e) Brakes In the Ikarus C42 series different brake systems are used. e.g.-Sachs, Magura, Tost and Beringer brakes. For service information, please see our maintenance manual or ask one of our ISC or ITB.
C42 SERIES Pilot Operating Handbook f) Engine For service information, please see our maintenance manual, or maintenance manual by ROTAX or ask one of our ISC and ITB. Please be advised that towing glider planes or banner is subject to authorization of local authorities and is independent on the airplanes capabilities Information for ultralights with towing device...
17.2 Operating limitations a) Permissible take-off weights The aircrafts of the IKARUS C42 series are approved for towing gliders with a maximum take-off weight of 1433 lbs (650 kg). The maximum take-off weight of the towing aircraft in this case is 882 lbs (400 kg).
Page 59
IKARUS C 42. Vmin tow ................49 kn (90 km/h) Depending upon the take-off weight of the IKARUS C42 the following flap positions should be used at towing speeds below 59 kn (110 km/h): Take-off weight below 882 lbs (400 kg) .........Flap position I Take-off weight between 882 lbs (400 kg) and 1041 lbs (472.5 kg) ......Flap position II...
C42 SERIES Pilot Operating Handbook Maximum towing speed with the flaps in position I is 81 kn (150 km/h). In order to achieve optimum performance during take-off and the towing of slow flying gliders, towing with flaps in flap position II is permitted. IMPORTANT: Before towing, the pilot of the towing aircraft and the pilot of the glider must agree on the towing speed.
Page 61
Appropriate instructions from the glider manufacturer should be followed. Rain or dirt particles have no significant influence on the performance of the IKARUS C42 Series when towing. Headwind will reduce the take-off distance as follows: 10 kn (18 km/h) ......
C42 SERIES Pilot Operating Handbook 17.4 Placards Next to the airspeed indicator Observe towing speed On the release handle Tow hook - pull - open On the tow hook mount Weak link - max. 660 lbs (300 daN) 17.5 Emergency procedures during towing a) During take-off Should one of the following situations arise, the tow rope should be released by the towing pilot:...
Page 63
C42 SERIES Pilot Operating Handbook b) During towing Lateral displacement of less than 30°, vertical displacement of the glider - less than 30° (up) and 20° (down) - can be corrected using the rudder and elevator. In the case of greater displacement angles, particularly high vertical displacement angles, the tow rope should be released by the towing pilot.
C42 SERIES Pilot Operating Handbook Inspection and maintenance intervals Note: The inspection and maintenance instructions in the operating handbook for the E 85 tow hook must be followed at all times. The maximum operating time of the tow hook between two general overhauls is: 2,000 take-offs or 10,000 releases.
Page 65
C42 SERIES Pilot Operating Handbook Please be advised that towing glider planes or banner is subject to authorization of local authorities and is independent on the airplanes capabilities II. Banner tow 1. Equipment in the towing aircraft In order to perform a banner tow, the aircraft must be equipped with the same equipment as described above for towing gliders.
Page 66
C42 SERIES Pilot Operating Handbook 2. Limitations a) Maximum permissible banner drag: ........80 daN b) Passengers: 1 pilot or 2 pilots during tow training Warning: Do not exceed maximum take-off weight! c) Weak link rating, tow rope breaking point Banner tow ................
Page 67
C42 SERIES Pilot Operating Handbook b) On the airspeed indicator: Watch airspeed during tow c) On the release lever: tow hook - pull - open 4. Emergency procedures banner tow In the case of an emergency (e.g. engine loss, loss of power) the banner should be dropped over open country, if possible.
Page 68
C42 SERIES Pilot Operating Handbook c) The laying out and picking up of the banner must comply with manufacturer recommendations. d) Except in the case of an emergency, the banner must be dropped at safe airspeed and low altitude within the airfield over an open area with no risk to people or property.
Page 69
C42 SERIES Pilot Operating Handbook Take-off Rotax 912 (80 PS) Ground roll Ground roll distance over banner size aircraft banner 50 ft obstacle 70 m 140 m 180 m 360 m 120 m 180 m 210 m 410 m Rotax 912 (80 PS) Rate of climb banner size single-seat...
Page 70
C42 SERIES Pilot Operating Handbook Fuel consumption at 54 kn (100 km/h): Banner size: 1076 sq ft (100 m ) ........approx. 15 l/h Banner size: 1614 sq ft (150 m ) ........approx. 17 l/h Schleppwiderstand 100,0 80,0 60,0 100 m^2 150 m^2 40,0...
C42 SERIES Pilot Operating Handbook Special features of the aircraft equipped for handicapped pilots 1. Equipment If the following additional equipment is installed in the aircraft, it can be operated without using the feet to control the nose wheel and the rudder: modified throttle shaft including throttle lever extension rudder control lever with push rod placard on the rudder control lever...
Page 72
C42 SERIES Pilot Operating Handbook 3. Operation The nose wheel and the rudder are controlled with the left hand on the rudder control lever. By pulling out the rudder control lever, the aircraft turns to the left, by pushing it in, the aircraft turns to the right. The right hand remains constantly on the control stick and operates the elevator, aileron and brakes.
C42 SERIES Pilot Operating Handbook Flying the IKARUS C42 Series with removed doors Under the following conditions, the IKARUS C42 Series may be flown with the dismantled doors: All loose items (maps, documents) should be properly secured. The dropping of objects during flight is prohibited.
Page 74
C42 SERIES Pilot Operating Handbook 2. Technical requirements The C42 Series micro-light aircraft may be used for dropping skydivers if the following technical requirements are fulfilled: The doors, or at least the right door, must be removed before take-off. (It is not permitted to open the door during flight.) The additional instructions for flying the C42 Series with the removed doors must be followed! During the flight the skydiver must be secured at least with the seat belt.
C42 SERIES Pilot Operating Handbook 4. Drop procedures After completing the climb to the agreed drop altitude, level off the aircraft and continue horizontal flight at the airspeed of 48 to 59 kn (90 to 110 km/h). For that set the flaps to position II (take-off). Then, the skydiver opens his seat belt, takes up his jump position and signals to the pilot that he is ready to jump.
Page 76
C42 SERIES Pilot Operating Handbook Therefore, we recommend to preheat the battery before the starting procedure by spinning of the starter (2-3 times for 2-3 sec.) without switched on magnetos. Once the engine is rotating with a sufficient rpm, the starting procedure can be accomplished as usually.
This is the complete and exclusive warranty for the aircraft with original accessories of the Comco Ikarus GmbH. In no event shall Comco Ikarus be liable for damages or losses in excess of the purchase price nor for any incidental special or consequential damages,...
Page 78
You must ensure that all repair or customer service is handled at all times by the authorized ISC or ITB in accordance with Comco Ikarus service requirements. In some cases, you may be requested to provide additional information...
Page 79
Ikarus. Comco Ikarus does not warrant the installation, maintenance and service of the products, parts and accessories. Comco Ikarus will not be responsible in any way for problems or damages caused by not distributed by Comco Ikarus accessories which are connected to the aircraft or used together with it.
Page 80
4. The aircrafts which are disassembled or repaired other than by Comco Ikarus or the IFC / ISC / ITB in such a manner as to adversely affect performance or prevent adequate inspection and testing to verify any warranty claim.
C42 SERIES Pilot Operating Handbook Appendix 24.3 Service Problem Report Form -Aircraft Aircraft Type: ___________________ Serial No. ___________________ Year of Manufacture: _____________ Engine type: _________________ Manufacturer: _______________________________________________ Owner: ____________________________________________________ Airframe: ___________________________________ Total Flight Hours until Defect: __________________ Engine: ____________________________________ Airframe: ___________________________________ Total Flight Hours (Pilot) on Aircraft: _____________ Description of damage: ________________________________________ __________________________________________________________...
C42 SERIES Pilot Operating Handbook Appendix 24.4 Inspections performed Type: ____________ Serial No._________________ Marking:________________________ Date Type of inspection Recognised expert POH Issue 4 Rev. 5 Page 84 of 91...
C42 SERIES Pilot Operating Handbook Appendix 24.5 Location of the parachute rescue system CAUTION: Lay the cable tie (450x7.8 mm) around the clamp of the ballistic rocket and trough the first, front mounting flap of the rescue system and tighten it. Thereby backward slipping of the parachute package is prevented.
Page 86
C42 SERIES Pilot Operating Handbook Appendix POH Issue 4 Rev. 5 Page 86 of 91...
Page 87
C42 SERIES Pilot Operating Handbook Appendix POH Issue 4 Rev. 5 Page 87 of 91...
Need help?
Do you have a question about the C 42 Series and is the answer not in the manual?
Questions and answers