Vertical Express ICON 32 Product Manual
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Vertical Express ICON 32 Product Manual

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Summary of Contents for Vertical Express ICON 32

  • Page 1 Controller...
  • Page 2 The material contained herein is subject to revision. Please report any problems with this manual to Vertical Express, P.O. Box 2019, Memphis, Tennessee 38101. Vertical Express • P.O. Box 2019 • Memphis, Tennessee 38101 ©2020 Vertical Express.

  • Page 5: Table Of Contents

    Machine Room Wiring ........... . 1-34 Vertical Express Product Manual...
  • Page 6 Contents Installation Section This page intentionally left blank. ©Vertical Express Printed in USA April 2020...

  • Page 7: Preliminary Installation

    Installation Section Preliminary Installation Preliminary Installation Install the following items. Refer to the Vertical Express Installation Manual (located at: http://www.verticalxpress.com/component_manuals/Installation Manual), and the installation instructions that ship with the equipment. • Pit template (if provided), pit channel, and buffers •...
  • Page 8 UPS installed on the underside of the controller Connection to Controller (use the shipping bracket and screws to mount) UPS Electrical Cords Pass Through Knockout Figure 2 - Power from Mainline Disconnect to the Controller ©Vertical Express Printed in USA April 2020...

  • Page 9: Configure The Ups

    The EPD1 and EPD2 jumper will be replaced by an auxiliary set of contacts in the dis- connect to prevent the control system from operating on any form of alternate power when the disconnect is in the OFF position. EPD1 & EPD2 Jumpers Figure 4 - EPD1/EPD2 Jumpers Vertical Express Product Manual 88600 v.1.0...

  • Page 10: Temporary Operation

    ADD WHEN MUTS ON RUNBUG INPUT x1 MUTS USS1 UP SLOW UP SLOW USS1 USS2 DOWN SLOW DSS1 DSS2 TSRCPU Figure 5 - Temporary Operation Pendant Station (RUNBUG) Connection for Electronic Motor Starting ©Vertical Express Printed in USA April 2020...
  • Page 11 ADD WHEN MUTS ON RUNBUG INPUT x1 MUTS USS1 UP SLOW USS1 USS2 DOWN SLOW DSS1 DSS2 TSRCPU Figure 6 - Temporary Operation Pendant Station (RUNBUG) Connection for Across the Line Motor Starting Vertical Express Product Manual 88600 v.1.0...
  • Page 12 5. Install the plug at CON16 on the IOF Card. 6. Remove CON9A, located at the bottom left corner of the IOF Card. Be sure to save CON9A as it will be reinstalled after temporary operation. ©Vertical Express Printed in USA April 2020...
  • Page 13 8. Fill the power unit fluid reservoir with the appropriate fluid for this job. 9. Turn ON the mainline disconnect. 10. Confirm that the AC LED is illuminated. See Figure 9. AC LED Figure 9 - Illuminated AC LED on IOF Card Vertical Express Product Manual 88600 v.1.0...

  • Page 14: Electronic Starter Setup

     c. Press to exit the starting amps parameter.   A prompt to ACCEPT or REJECT the change displays. Press to accept or to reject and correct the parameter. ©Vertical Express 1-10 Printed in USA April 2020...

  • Page 15: Mechanical Starter Set Up With Esp200 Overloads

    Figure 10 - ESP200 Overload Adjustment Motor Motor Voltage NEC Motor NP Wiring Overload (50 or 60 Hz) Rated Amps Configuration Current Setting 200V/208V Special, See Wiring Diagrams 200V/208V Table 1 - Overload Specifications For Single Phase Motors Vertical Express Product Manual 1-11 88600 v.1.0...
  • Page 16 79.3 575V Line 31.5 200V/208V Line 111.5 220V Line 101.5 230V Line 97.2 380V Line 58.6 415V Line 52.9 460V Line 48.6 Table 2 - Overload Specifications For ESP 200 Overload Applications ©Vertical Express 1-12 Printed in USA April 2020...

  • Page 17: Pump Motor Rotation

    1. Turn ON the mainline disconnect. 2. Momentarily press UP and SAFE on the temporary run box, and observe the direction of the motor rotation (clockwise rotation is standard for Vertical Express equipment when viewed from the shaft end). ABC = Standard Dry (AP) units (CW rotation as viewed from the shaft end). The motor is mounted to the left of the pump.

  • Page 18: I-2/I-3 Valve

    90 PSI is achieved. • Valves by other manufacturers: refer to the applicable valve product manual for initial setup - Bypass/Low Pressure and Relief Pressure Adjustments. ©Vertical Express 1-14 Printed in USA April 2020...

  • Page 19: Relief Pressure Verification

    4. Turn the Low Pressure adjustment screw OUT 1 " beyond the cover plate. See Figure 12 on page 1-16. 5. Turn the Low Pressure adjustment screw IN by hand until it touches the regu- lator piston. Vertical Express Product Manual 1-15 88600 v.1.0...
  • Page 20 Speed Adjustment Down Slowdown Adjustment Down Stop Adjustment Up Leveling Adjustment Down Start Up Slowdown Up Start Up Stop Adjustment Adjustment Adjustment Adjustment High Pressure Relief Adjustment Figure 12 - I-2/I-3 Valve ©Vertical Express 1-16 Printed in USA April 2020...

  • Page 21: Selector Tape

    10. The 3" wide x 3" vertical plane of the tape must be parallel to the back of the rail ± " of the centerline of the guide rails and also free of kinks throughout the hoistway. Vertical Express Product Manual 1-17 88600 v.1.0...
  • Page 22 15¼" to 1½ times original size. Spring Plate Selector Tape Support Bracket Selector Tape Cut the Selector Tape flush 8½" with the Spring Plate. Figure 13 - Formed Rail Selector Tape Installation ©Vertical Express 1-18 Printed in USA April 2020...
  • Page 23 6¼" × 2" 8" Magnetic Strip 2½" Magnetic Strip T-Rail Spring Plate Selector Tape Springs *springs MUST extend to 1½ times original size (appx. 15¼"). Selector Tape Figure 14 - T-Rail Selector Tape Installation Vertical Express Product Manual 1-19 88600 v.1.0...

  • Page 24: Hoistway Wiring

    • Common functions within a group are wired to a single controller from the hoistway, and then cross-connected to the remaining cars within the same group (grouped con- trollers only). ©Vertical Express 1-20 Printed in USA April 2020...

  • Page 25: Wireway And Conduit Layout

    4. Run conduit and mount the hall signal fixture boxes. 5. Run conduit and mount boxes for the position indicators, the lanterns, and the pit stop switch. 6. Run conduit for final limits as required. Vertical Express Product Manual 1-21 88600 v.1.0...

  • Page 26: Typical Hoistway Conduit/Duct Layout

    Hoistway Wiring Installation Section Typical Hoistway Conduit/Duct Layout ©Vertical Express 1-22 Printed in USA April 2020...

  • Page 27: Typical Front Conduit/Duct Layout

    Divider Beam ½" Flex Conduit 2½" X 4" Wireway Door Interlock ½" Combination Coupling Installation ½" Straight Connector (Flex) ½" Clamp ½" Flex Conduit ¾" Clamp ½" EMT Conduit with ½" Straight Connector (EMT) Vertical Express Product Manual 1-23 88600 v.1.0...

  • Page 28: Typical Rear Conduit/Duct Layout

    Install strain bolt in the wireway as shown. Installation Remove one knockout on each side of the wireway and install the strain bolt. Secure hoistway wires to the bolt with tie wraps. ©Vertical Express 1-24 Printed in USA April 2020...

  • Page 29: Interlock Wiring

    For freight door applications: Dedicated input for the series string of CON13-6 AC1B CON13-5 all front non-HWA landing hoistway door contacts. For freight door applications: Dedicated input for the series string of CON13-8 AC1B CON13-7 all rear non-HWA landing hoistway door contacts. Vertical Express Product Manual 1-25 88600 v.1.0...
  • Page 30 HWA Doors 13:6 13:7 Interlock AC1B AC1B String of Non HWA Rear Non Front Closed Input Input HWA Doors 13:8 CHKDS OUTPUT Figure 15 - Interlock Wiring Drawing - For Reference Only ©Vertical Express 1-26 Printed in USA April 2020...

  • Page 31: Traveling Cable Installation

    Traveling Cable to Car All traveling cable wires and hoistway wires must enter the controller cabinet on the right side where the CPUC and IOF Cards are located. CPUC & IOF Cards VOLTAGE WIRING Vertical Express Product Manual 1-27 88600 v.1.0...

  • Page 32: Hoistway Entrance Frames And Doors

    Vertical Express door operator manuals and the job wiring diagrams for instructions. For systems using Vertical Express door operators, which will be communicating to the controller via CAN, configure the CAN loading of the door operator at the time of installa- tion.

  • Page 33: Formed Rail Selector Box

    2. When car is at top of hoistway, align selector with tape. The sensor board position is adjustable. 3. Use 196WT1 stile selector bracket with formed rails. Figure 16 - Formed Rail Selector Box and Tape Installation Vertical Express Product Manual 1-29 88600 v.1.0...

  • Page 34: T-Rail Selector Box

    2. When car is at top of hoistway, align selector with tape. The sensor board position is adjustable. 3. Use 196WT2, 196WT3, 196WT4, and 196WT5 stile selector brackets with t-rails. Figure 17 - T-Rail Selector Box and Tape Installation ©Vertical Express 1-30 Printed in USA April 2020...

  • Page 35: Twin Post Selector Box

    2. Selector bracket (268YT001) mounts to selector with fastener package (200MR2). For ICON32, use the supplied bolts, washers, and lock washers. T-Rail Stile Selector Mounting Plate (165BYP002) Selector Tape Crosshead Channel Guide Shoe Bracket Selector Harness Selector Bracket (268YT001) Bolt Kit (200CAH002) Vertical Express Product Manual 1-31 88600 v.1.0...

  • Page 36: Tape Selector Bolt Kit For Crosshead Mount (200Bwy001)

    • Weld gussets provided for cases that crosshead mount does not fit. Back of Guide Rail Crossheads Toe to Toe Across the Crosshead Range 10" to 12" Crosshead Height 6" to 9" Weld gussets provided for cases that crosshead mount does not fit. ©Vertical Express 1-32 Printed in USA April 2020...

  • Page 37: Car Top Wiring

    4. Connect the wires from the door protective device to the door operator. 5. Install conduit, and pull lights and fan wiring to main swing return terminal strip. 6. Pull the front auxiliary swing return harness through the header and into the main swing return. Vertical Express Product Manual 1-33 88600 v.1.0...

  • Page 38: Swing Return Wiring

    Group jobs only: Working from the right-hand side of the controllers, wire control- ler cross-connects between the controllers. 5. Wire the building power and other necessary connections (cab lighting, telephone, etc.) to the Trades Access terminals. ©Vertical Express 1-34 Printed in USA April 2020...
  • Page 41 Save Parameters and Backup Job Software....... 2-42 Vertical Express Product Manual...
  • Page 42 Contents Adjustment Section This page intentionally left blank. ©Vertical Express Printed in USA April 2020...

  • Page 43: Preliminary Adjustment

    11. Confirm that the P24GS LED on Power Supply Module (PSM) P24GS is illumi- nated. The P24GS fuse and PSM are located on DIN Rail above IOF Card. 12. Remove power. 13. Connect CON4 on the IOF Card. 14. Verify that the AC LED is still illuminated. Vertical Express Product Manual 88500 v.1.0...
  • Page 44 P24GS P24G The P24GS fuse is not populated on the IOF Card. The fuse and PSM are located on the DIN Rail above the IOF Card. Figure 1 - IOF Card Illuminated LED’s ©Vertical Express Printed in USA April 2020...

  • Page 45: User Interface Tool (Uit) Menu Tree

    IRLR UDLR Fixtures (Xxx) TECC Homing & Shutdown (Hxx) TECCR Incon Riser (Rxx) WRTG Motion (Mxx) Options 1 (Oxx) SFLR Options 2 (Zxx) Parking & Zoning (Lxx) Position System (Pxx) Security (Sxx) TSRT Traffic Vertical Express Product Manual 88500 v.1.0...

  • Page 46: Software Verification Procedure

    Software Verification Procedure 1. Verify that the Controller Inspection Switch in on INSP. 2. Press any button while Vertical Express is displayed in the UIT window, and enter the pin number - 1234144. See Figure 2. If the wrong pin number is entered, continue to press UP until Vertical Express appears in the display window, then enter the pin number again.

  • Page 47: Safety Processor Verification

    Configure the Safety Processor if the IOF Card was exchanged with another controller. • SP Good/SP Bad LEDs toggle back and forth: The Safety Processor is not configured. Continue to the next procedure. Vertical Express Product Manual 88500 v.1.0...

  • Page 48: Configure The Safety Processor

    2. Place the SP Programming Jumper on pins 1 and 2. 3. From the UIT, press any button while Vertical Express is displayed, and enter the pin number - 1234144. If the wrong pin number is entered, continue to press UP until Ver- tical Express appears in the window, then enter the pin number again.
  • Page 49 DN: Prev 6. CN Node = 0 displays. Press UP or DOWN to select the proper CN Node ID, and press ENTER. CN Node=0 — UP:+ DN: 7. When Ping a Port? displays, press DOWN. Vertical Express Product Manual 88500 v.1.0...
  • Page 50 A CAN node may be CN, CNA, or any future CAN Node Card. When the jumpers are populated on the card, the jumpers assigned functions are the same across the card assemblies. ©Vertical Express 2-10 Printed in USA April 2020...

  • Page 51: Verify Proper Resistive Loading For The Can Channels

    Fire Service I/O from the Trades Access Panel. c. All Group I/O: Hall Calls, Fire Service Inputs, Security, etc. d. EPNP - only if alternate power is used for Emergency Power. Do not cross- connect EPNP for battery lowering cars. Vertical Express Product Manual 2-11 88500 v.1.0...
  • Page 52 HC1L from CON1 of the IOF Card. The typical measurement is 60 ohms +/-3 ohms. d. If the resistive loading is incorrect, see CAN Channel Resistive Loading Verification on page 4-7. 6. Restore power, return elevator(s) to service, and verify proper operation. ©Vertical Express 2-12 Printed in USA April 2020...

  • Page 53: Can Node Configuration Via The Startup Wizard

    The Startup Wizard will guide the user through the set up, configure all CAN Nodes, execute a hoistway scan, and save parameter changes. 1. Press any button while Vertical Express is displayed in the UIT window, and enter the pin number - 1234144. See Figure 3.

  • Page 54: I/O And Safety String Checkout

    Any open interlock circuit will cause a power loss at 121 (IOF CON4-3) via SAFCPU or SAFSP. See the job wiring diagrams to troubleshoot any missing voltages. 5. Scroll to Real Time Motion > ENTER > Quick Commands, then scroll to Show I/O. ©Vertical Express 2-14 Printed in USA April 2020...
  • Page 55 Press UP or DOWN until Clear Faults displays. Press ENTER. g. Press UP until Show Faults displays. h. Correct issues causing critical faults. For details, see Diagnostics section. Once the SPGOOD LED is illuminated, proceed to the next section. Vertical Express Product Manual 2-15 88500 v.1.0...
  • Page 56 • I/O locations marked with an X are either unassigned or have a signal assigned whose status is unimportant at this point. If required, refer to the job’s Car I/O Assignment Sheet. ©Vertical Express 2-16 Printed in USA April 2020...

  • Page 57: Troubleshooting I/O Issues

    10. Verify that the car will not run when any contact in the safety circuit is opened (pit stop switch, final limits, fireman’s stop, emergency exit, car stop switch). See the Safety Circuit page in the job wiring diagrams. 11. Leave the AUTO/INSP switch in the INSP position. Vertical Express Product Manual 2-17 88500 v.1.0...

  • Page 58: Selector Tape Magnet Installation

    See Figure 8 on page 2-24. Bottom Terminal Slowdown & Directional Limits 1. Position the car so that it is level and at the bottom landing. ©Vertical Express 2-18 Printed in USA April 2020...
  • Page 59 8" magnet would be placed on the left-hand slot of the template with the yellow stripe of the magnet (south pole) facing out. The top landing always uses the right-hand slot of the template. Vertical Express Product Manual 2-19 88500 v.1.0...
  • Page 60 To bottom tape mount and broken tape switch Figure 4 - Top Terminal Slowdown and Directional Limits ©Vertical Express 2-20 Printed in USA April 2020...
  • Page 61 ½" Car Side of Selector Tape Use alignment tool (850PE1) for To bottom tape mount side-to-side alignment of rear magnets and broken tape switch Figure 5 - Bottom Terminal Slowdown and Directional Limits Vertical Express Product Manual 2-21 88500 v.1.0...
  • Page 62 Place 8" magnet here with yellow stripe facing out. Position the template on the tape. ½" Section Yellow Stripe Car Side of Selector Tape (South Pole) Figure 6 - Floor Landing Leveling Magnet Installation ©Vertical Express 2-22 Printed in USA April 2020...
  • Page 63 Position the template on the tape. Section ½" Close Floor Typical Leveling Magnet Leveling Magnet Yellow Stripe Car Side of Selector Tape (South Pole) Figure 7 - Close Floor Leveling Magnet Installation Vertical Express Product Manual 2-23 88500 v.1.0...
  • Page 64 Top Terminal Slowdown Add Magnets Here and Directional Magnets Figure 8 - Extreme Travel Limit Magnet Installation ©Vertical Express 2-24 Printed in USA April 2020...

  • Page 65: Preliminary Setup For Automatic Operation

    5. On the IOF Card, place the following switches in the Ready To Run on DOOR DISCONNECT position: • Car Door Bypass: OFF (DN) • Hoistway Door Bypass: OFF (DN) • Stop Switch: RUN (UP) • Inspection Switch: NORMAL (UP) • Door Disconnect Switch: Door Disconnect (UP) Vertical Express Product Manual 2-25 88500 v.1.0...

  • Page 66: Door Setup And Final Adjustments

    When the UIT displays Backup Complete, press ENTER and then press DOWN to exit the Startup Wizard. d. On the IOF Card, place the door disconnect switch in the OFF position. Door Setup and Final Adjustments See the appropriate door operator component manual. ©Vertical Express 2-26 Printed in USA April 2020...

  • Page 67: I-2/I-3 Valve - Final Adjustments

    I-2/I-3 Valve - Final Adjustments Vertical Express power units have the manufacturing presets of the valve adjustments attached to the inside of the controller. The preset values ensure movement of the car, and also reduce final adjustment time. Perform these adjustments in the order given because they affect each other.

  • Page 68: Valve Adjustment Up Section

    6. Run the car on Inspection Operation, and adjust the Up Leveling. The leveling speed should be 10-12 FPM. Use the controller’s UIT (not logged in) to display the car speed. Up Leveling: 10-12 FPM Increase Leveling Speed IN (cw) Softer Up Slowdown ©Vertical Express 2-28 Printed in USA April 2020...

  • Page 69: Valve Adjustment Down Section

    Leveling Speed Adjustment unless the car is in motion or resting on the buffers. Lowering Speed (Down Fast Speed) 1. Place the car on Automatic Operation at the top floor. 2. Use the controller’s UIT (not logged in) to display the car speed. Vertical Express Product Manual 2-29 88500 v.1.0...
  • Page 70 4. Tighten the locknut on the Down Leveling Speed adjustment. 5. Re-check the Down Leveling Speed. Down Stop Stop Softer IN (cw) Increase Leveling Speed Down Leveling Speed Less than one-quarter turn increments OUT (ccw) Increase Leveling Speed ©Vertical Express 2-30 Printed in USA April 2020...
  • Page 71 Floor Position & Leveling Magnet Adjustment on page 2-34. 1. Select a master floor close to the middle of elevator travel. Vertical Express Product Manual 2-31 88500 v.1.0...
  • Page 72 If the car did not go low enough: Troubleshoot the Manual Lowering Valve to identify the problem, and repeat the relevel check until correct. • If the car went low enough: The motor and valve should energize and place the car back at floor level. ©Vertical Express 2-32 Printed in USA April 2020...

  • Page 73: Performance Check With Full Load

    4. Stop the power unit, and tighten the locknut on the relief pressure adjustment. 5. Re-check the relief pressure. Immediately stop the power unit if the pressure exceeds 625 PSI. 6. Open line shut-off valve, place car on Automatic Operation, and reset Z44 = 2. Vertical Express Product Manual 2-33 88500 v.1.0...

  • Page 74: Floor Position & Leveling Magnet Adjustment

    TSMC Card 8" Magnet Selector Tape Guides TSAC Card Car Side Top Down View Showing Ta pe Selector Assembly with Ta pe, Magnets, and Magnet Glue Figure 10 - Glue the Floor Magnets ©Vertical Express 2-34 Printed in USA April 2020...

  • Page 75: Terminal Slowdown Check

    6. Scroll to Block Select Adjustments > Adjustment Car/Group > Car Adjustments > WRT, and issue a WRT Command to save the adjustments. 7. Attach each magnet in its final location with two small beads of silicone caulk. See Figure 10 on page 2-34. Vertical Express Product Manual 2-35 88500 v.1.0...

  • Page 76: Verify Proper Function Of The Down Terminal Slowdown Magnets Via The Uit

    Distance Distance (FPM) Count Count 11" 8" 16" 12" 22" 16" 28" 1195 22" 34" 1451 28" 1195 42" 1792 34" 1451 50" 2134 42" 1792 Table 3 - Selector Slowdown Distance ©Vertical Express 2-36 Printed in USA April 2020...

  • Page 77: Final Adjustments

    3. Set the full load amps adjustment dial equal to the value calculated in Step 2. See Figure 11. 4. Verify that the car will run the entire length of the hoistway with a full load. Full Load Amps Adjustment Dial Figure 11 - ESP200 Overload Adjustment Vertical Express Product Manual 2-37 88500 v.1.0...

  • Page 78: Electronic Starter

     6. Press once and OVERLOAD AMPS displays. a. If the value is correct, skip to Step 8. b. If the value is not correct, continue to Step 7. ©Vertical Express 2-38 Printed in USA April 2020...

  • Page 79: Operational Adjustments

    ON with EEPROM installed = Activate the passing chime when the bit is set in EEPROM for that floor position number. ON = Activate floor number redundancy (need same data twice). Figure 12 - THY02 Card and Dip Switch Functions Vertical Express Product Manual 2-39 88500 v.1.0...

  • Page 80: Additional Operational Adjustments

    Z39 - Hoistway Access Top Floor Door Selection • O11- Hoistway Access Bottom Zone • O21- Hoistway Access Top Floor • O22- Hoistway Access Top Zone • Configure the Safety Processor • Issue TECC Command ©Vertical Express 2-40 Printed in USA April 2020...

  • Page 81: Save Parameters And Backup Job Software

    This process will take several minutes. 8. When the process is complete, press ENTER. 9. Press DOWN. 10. Place the controller inspection switch in the NORMAL position. 11. Return the car to service. Vertical Express Product Manual 2-41 88500 v.1.0...
  • Page 82 Operational Adjustments Adjustment Section This page intentionally left blank. ©Vertical Express 2-42 Printed in USA April 2020...
  • Page 85 WPT Diagnostics ............3-46 Vertical Express Product Manual...
  • Page 86 Contents Diagnostics Section This page intentionally left blank. ©Vertical Express Printed in USA April 2020...

  • Page 87: Adjustments

    8 = Electronic Door Operator with RS-485 serial link This manual shows only the parameters that have an operational relevance to the ICON32. The UIT may have additional parameters available, which should not effect the controller operation. Vertical Express Product Manual 88500 v.1.0...
  • Page 88 Sabbath Operation. This manual shows only the parameters that have an operational relevance to the ICON32. The UIT may have additional parameters available, which should not effect the controller operation. ©Vertical Express Printed in USA April 2020...
  • Page 89 This manual shows only the parameters that have an operational relevance to the ICON32. The UIT may have additional parameters available, which should not effect the controller operation. Vertical Express Product Manual 88500 v.1.0...
  • Page 90 This manual shows only the parameters that have an operational relevance to the ICON32. The UIT may have additional parameters available, which should not effect the controller operation. ©Vertical Express Printed in USA April 2020...
  • Page 91 1 = The Fire Hat light will remain active while Phase 1 or Phase 2 is active. This manual shows only the parameters that have an operational relevance to the ICON32. The UIT may have additional parameters available, which should not effect the controller operation. Vertical Express Product Manual 88500 v.1.0...
  • Page 92 0–600 (during car homing operation). This manual shows only the parameters that have an operational relevance to the ICON32. The UIT may have additional parameters available, which should not effect the controller operation. ©Vertical Express Printed in USA April 2020...
  • Page 93 Zone 4 Floor - See L14. This manual shows only the parameters that have an operational relevance to the ICON32. The UIT may have additional parameters available, which should not effect the controller operation. Vertical Express Product Manual 88500 v.1.0...
  • Page 94 0 = Front 1 = Rear This manual shows only the parameters that have an operational relevance to the ICON32. The UIT may have additional parameters available, which should not effect the controller operation. ©Vertical Express 3-10 Printed in USA April 2020...
  • Page 95 This manual shows only the parameters that have an operational relevance to the ICON32. The UIT may have additional parameters available, which should not effect the controller operation. Vertical Express Product Manual 3-11 88500 v.1.0...
  • Page 96 1 = Rear doors This manual shows only the parameters that have an operational relevance to the ICON32. The UIT may have additional parameters available, which should not effect the controller operation. ©Vertical Express 3-12 Printed in USA April 2020...
  • Page 97 See also: P19, P21 This manual shows only the parameters that have an operational relevance to the ICON32. The UIT may have additional parameters available, which should not effect the controller operation. Vertical Express Product Manual 3-13 88500 v.1.0...
  • Page 98 1 = Car calls are limited to one at a time. This manual shows only the parameters that have an operational relevance to the ICON32. The UIT may have additional parameters available, which should not effect the controller operation. ©Vertical Express 3-14 Printed in USA April 2020...
  • Page 99 V25 = Lowest priority call This manual shows only the parameters that have an operational relevance to the ICON32. The UIT may have additional parameters available, which should not effect the controller operation. Vertical Express Product Manual 3-15 88500 v.1.0...
  • Page 100 Note: If this value is not set, PI Timeout will not be allowed. This manual shows only the parameters that have an operational relevance to the ICON32. The UIT may have additional parameters available, which should not effect the controller operation. ©Vertical Express 3-16 Printed in USA April 2020...
  • Page 101 See also: O11, O21, O22, and Z38. This manual shows only the parameters that have an operational relevance to the ICON32. The UIT may have additional parameters available, which should not effect the controller operation. Vertical Express Product Manual 3-17 88500 v.1.0...
  • Page 102 • Running Up after rupture valve has activated (to prevent emptying tank). This manual shows only the parameters that have an operational relevance to the ICON32. The UIT may have additional parameters available, which should not effect the controller operation. ©Vertical Express 3-18 Printed in USA April 2020...

  • Page 103: Commands

    See also: SCC, SCCT, SDC, SRC, SRD, SRU, SUC This manual shows only the parameters that have an operational relevance to the ICON32. The UIT may have additional parameters available, which should not effect the controller operation. Vertical Express Product Manual 3-19 88500 v.1.0...
  • Page 104 This command writes group adjustments to all controllers connected to the group. This manual shows only the parameters that have an operational relevance to the ICON32. The UIT may have additional parameters available, which should not effect the controller operation. ©Vertical Express 3-20 Printed in USA April 2020...

  • Page 105: Inputs And Outputs

    Car Call Panel Open Control Cutout Remote Station This manual shows only the parameters that have an operational relevance to the ICON32. The UIT may have additional parameters available, which should not effect the controller operation. Vertical Express Product Manual 3-21 88500 v.1.0...
  • Page 106 Door Close - Rear This manual shows only the parameters that have an operational relevance to the ICON32. The UIT may have additional parameters available, which should not effect the controller operation. ©Vertical Express 3-22 Printed in USA April 2020...
  • Page 107 DWDRI Door Watchdog Rear Indicator This manual shows only the parameters that have an operational relevance to the ICON32. The UIT may have additional parameters available, which should not effect the controller operation. Vertical Express Product Manual 3-23 88500 v.1.0...
  • Page 108 Fire Service Phase 2 Active (Front) This manual shows only the parameters that have an operational relevance to the ICON32. The UIT may have additional parameters available, which should not effect the controller operation. ©Vertical Express 3-24 Printed in USA April 2020...
  • Page 109 Inspection - Hoistway Access - Top - Up - Monitor This manual shows only the parameters that have an operational relevance to the ICON32. The UIT may have additional parameters available, which should not effect the controller operation. Vertical Express Product Manual 3-25 88500 v.1.0...
  • Page 110 INRB Inspection Run Bug This manual shows only the parameters that have an operational relevance to the ICON32. The UIT may have additional parameters available, which should not effect the controller operation. ©Vertical Express 3-26 Printed in USA April 2020...
  • Page 111 Position Indicator.- Light Up - Alternate Landing Hoistway This manual shows only the parameters that have an operational relevance to the ICON32. The UIT may have additional parameters available, which should not effect the controller operation. Vertical Express Product Manual 3-27 88500 v.1.0...
  • Page 112 Shunt Trip Breaker Control This manual shows only the parameters that have an operational relevance to the ICON32. The UIT may have additional parameters available, which should not effect the controller operation. ©Vertical Express 3-28 Printed in USA April 2020...

  • Page 113: No Known Application Rule I/O

    Coded Car Call Entry Code Button Acknowledge This manual shows only the parameters that have an operational relevance to the ICON32. The UIT may have additional parameters available, which should not effect the controller operation. Vertical Express Product Manual 3-29 88500 v.1.0...
  • Page 114 Handicap Hall Call Up This manual shows only the parameters that have an operational relevance to the ICON32. The UIT may have additional parameters available, which should not effect the controller operation. ©Vertical Express 3-30 Printed in USA April 2020...
  • Page 115 Main Floor Fire Service Jewel This manual shows only the parameters that have an operational relevance to the ICON32. The UIT may have additional parameters available, which should not effect the controller operation. Vertical Express Product Manual 3-31 88500 v.1.0...
  • Page 116 Output Goes Active when Car is Between Upper and Lower Zones This manual shows only the parameters that have an operational relevance to the ICON32. The UIT may have additional parameters available, which should not effect the controller operation. ©Vertical Express 3-32 Printed in USA April 2020...

  • Page 117: Control System Fault Codes

    This manual shows only the parameters that have an operational relevance to the ICON32. The UIT may have additional parameters available, which should not effect the controller operation. Vertical Express Product Manual 3-33 88500 v.1.0...
  • Page 118 Calls canceled due to service interruption. — This manual shows only the parameters that have an operational relevance to the ICON32. The UIT may have additional parameters available, which should not effect the controller operation. ©Vertical Express 3-34 Printed in USA April 2020...
  • Page 119 • Wrong job image. This manual shows only the parameters that have an operational relevance to the ICON32. The UIT may have additional parameters available, which should not effect the controller operation. Vertical Express Product Manual 3-35 88500 v.1.0...
  • Page 120 This manual shows only the parameters that have an operational relevance to the ICON32. The UIT may have additional parameters available, which should not effect the controller operation. ©Vertical Express 3-36 Printed in USA April 2020...
  • Page 121 • A bad CN expansion or expansion card cable. This manual shows only the parameters that have an operational relevance to the ICON32. The UIT may have additional parameters available, which should not effect the controller operation. Vertical Express Product Manual 3-37 88500 v.1.0...
  • Page 122 This manual shows only the parameters that have an operational relevance to the ICON32. The UIT may have additional parameters available, which should not effect the controller operation. ©Vertical Express 3-38 Printed in USA April 2020...
  • Page 123 DZ Node A data error. — This manual shows only the parameters that have an operational relevance to the ICON32. The UIT may have additional parameters available, which should not effect the controller operation. Vertical Express Product Manual 3-39 88500 v.1.0...
  • Page 124 Should this continue to happen, replace the IOF Card. This manual shows only the parameters that have an operational relevance to the ICON32. The UIT may have additional parameters available, which should not effect the controller operation. ©Vertical Express 3-40 Printed in USA April 2020...
  • Page 125 Power disturbance detected on P24 volt power supply. • Check grounds, etc. This manual shows only the parameters that have an operational relevance to the ICON32. The UIT may have additional parameters available, which should not effect the controller operation. Vertical Express Product Manual 3-41 88500 v.1.0...
  • Page 126 The emergency phone detected failure of the phone line. — This manual shows only the parameters that have an operational relevance to the ICON32. The UIT may have additional parameters available, which should not effect the controller operation. ©Vertical Express 3-42 Printed in USA April 2020...

  • Page 127: Sp Fault Codes - Safety Processor

    A corrupted top hoistway access CAN message was received. — This manual shows only the parameters that have an operational relevance to the ICON32. The UIT may have additional parameters available, which should not effect the controller operation. Vertical Express Product Manual 3-43 88500 v.1.0...
  • Page 128 • Check UFS output and wiring. This manual shows only the parameters that have an operational relevance to the ICON32. The UIT may have additional parameters available, which should not effect the controller operation. ©Vertical Express 3-44 Printed in USA April 2020...

  • Page 129: Np Fault Codes - Ntsd Processor

    • Check Car CAN loading, connections, and cable routing. This manual shows only the parameters that have an operational relevance to the ICON32. The UIT may have additional parameters available, which should not effect the controller operation. Vertical Express Product Manual 3-45 88500 v.1.0...

  • Page 130: Wpt Diagnostics

    Current offset measurement failed This manual shows only the parameters that have an operational relevance to the ICON32. The UIT may have additional parameters available, which should not effect the controller operation. ©Vertical Express 3-46 Printed in USA April 2020...
  • Page 133 CAN Selector LEDs ..........4-30 Vertical Express Product Manual...
  • Page 134 Contents Troubleshooting Section This page intentionally left blank. ©Vertical Express Printed in USA April 2020...

  • Page 135: Controller Can System Overview

    Service, etc.) **MODCTRL 1 CNA handles the Group and Car I/O. If additional I/O are required, the smartname Channel 2 - Car CAN Bus Section will increase with each additional CNA, e.g., MODCTRL 2. Vertical Express Product Manual 88500 v.1.0...

  • Page 136: Configure The Can Nodes

    6. CN Node = 0 displays. Press UP or DOWN to select the proper CAN Node ID, and press ENTER. CN Node=0 — UP:+ DN: 7. When Ping a Port? displays, press DOWN. ©Vertical Express Printed in USA April 2020...
  • Page 137 11. Verify the addressing jumpers for any CAN Node Card used in the system. See Table 1 on page 4-6. A CAN Node may be CN, CNA, or any future CAN Node Card.The jumper assignments are the same. Vertical Express Product Manual 88500 v.1.0...
  • Page 138 22. Issue a DCN Command. Block Select Adjustments > Commands Startup > DCN. 23. Verify that all nodes with SmartName previously recorded from step 8 on page 4-5 are reported as being ONLINE:1. ©Vertical Express Printed in USA April 2020...

  • Page 139: Can Channel Resistive Loading Verification

    Verify that the nodes are connected in parallel (daisy-chained). b. Verify that none of the CNA Cards have R120 populated. CPUC CARD JUMPER CCC=ON CNA CARD JUMPER CCT=ON R120 Node Figure 1 - CPUC and CNA Cards Vertical Express Product Manual 88500 v.1.0...

  • Page 140: Hall Can Channel 3

    3. Measure the following resistances to confirm the resistive load is 60 ohms +/- 3 ohms. a. The IOF Card between HC1H and HC1L. b. The lobby panel interface box (or other interface box node) between HC1H and HC1L. ©Vertical Express Printed in USA April 2020...

  • Page 141: Group Can Channel Termination

    2. Enable the terminating resistor on the CPUC for the controllers on each end of the cross-connect. » Install RCT and RCC. 3. Disable the terminating resistor on all other CPUC Cards of the remaining (intermediate) controllers in the group. » Remove RCT and RCC. Vertical Express Product Manual 88500 v.1.0...

  • Page 142: Can Channel Troubleshooting Guide

    A short between SHHC1 and HC1H HC1L Verify and correct. between HC1H and HC1L. or HC1L. to SHHC1 Resistance is not the value mea- Shorts to other circuits. Verify and correct. sured between HC1H and HC1L. ©Vertical Express 4-10 Printed in USA April 2020...

  • Page 143: Correct An Offline Can Node

    With power OFF, check the resistive load on the respective CAN channel. Correct With all plugs properly Resistive landed, is the resistive load Loading appx. 60 ohms? Replace the node. Vertical Express Product Manual 4-11 88500 v.1.0...

  • Page 144: Ping A Cn Port

    Data: indicates I/O state; 1–inactive, 0–active. IO: indicates I/O as input or output; 1–input, 0–output. Call: indicates I/O as a hall/car call; 1–call, 0–non-call. Figure 4 - Ping a CN Port Flowchart ©Vertical Express 4-12 Printed in USA April 2020...

  • Page 145: Troubleshooting I/O Issues

    Bit Patterns provided are for jobs with electronic starting and hoistway access. • I/O locations marked with an X are either unassigned or have a signal assigned whose status is unimportant at this point. If required, see job’s Car I/O Assign- ment Sheet. Vertical Express Product Manual 4-13 88500 v.1.0...
  • Page 146 I/Os instead of LVU, LVD, DZ1, DZ2. • The I/O states for Bits 5-8 are a copy of the first four bits shown in Port 15 at a close landing; requires P12=1. ©Vertical Express 4-14 Printed in USA April 2020...

  • Page 147: Troubleshooting Guide

    This I/O display is "live" and changes when the input changes. 4. Press ENTER to cycle through each bit's I/O name. 5. Press UP or DN to scroll to different ports. 6. Press ESC to exit Quick Commands. Vertical Express Product Manual 4-15 88500 v.1.0...
  • Page 148 IOE CON39, pin 6 has zero VDC for normal power. • Connection issue between trades and CON39 of IOF Card. • Bad generator contact for EPNP. • If voltages are correct at the IOF Car, a failed IOF Card. ©Vertical Express 4-16 Printed in USA April 2020...

  • Page 149: Ce Microcomm Troubleshooting

    CAN High CANL BLUE CEPI2 CAN Low SHCC SHLD SHCC SHLD CEPI3 Rail Rail CON2 CPUC MICROCOMM Term Term THY-02 Controller Traveling Cable 1 (COM) 2 (VIN) 3 (DATA) CEPI Car PI Card Vertical Express Product Manual 4-17 88500 v.1.0...

  • Page 150: Motor Data For Siemens Electronic Starter

    LINE 20-40 460V LINE 45-90 575V LINE 20-40 575V LINE 67-135 200V/208V LINE 67-135 220V LINE 67-135 230V LINE 67-135 380V LINE 30-60 415V LINE 30-60 460V LINE 30-60 575V LINE 20-40 ©Vertical Express 4-18 Printed in USA April 2020...

  • Page 151: Transformer Configuration Data

    X1 – X4 X1—X3, X2—X4 H1 & H2 874DW1 None X1 – X4 X1—X3, X2—X4 H1 & H3 * Used for 50 Hz AND 60 Hz applications. ** Used ONLY for 50 Hz applications. Vertical Express Product Manual 4-19 88500 v.1.0...

  • Page 152: On-Card Diagnostics

    PLDBAD NPBAD See page 4-24 SPBAD RSTSP RSTNP CLR_FLT SAFSP SAFCPU SAFE NTSNP TSRCPU DOORS MCC1 MCC2 Controller Inspection Hoistway Door Bypass Door Disconnect CON47 CON46 P24GS P24G CON9A STOP Door Bypass ©Vertical Express 4-20 Printed in USA April 2020...

  • Page 153: Iof - Led Definitions

    (NTSNP output commanded OFF). *Certain system conditions will let the SP or NP open the safety string, have SPGOOD/NPGOOD LEDs illuminated, and have no faults. Example: Interlock Open (IT,IF, IR, IB, CT, CB, CF, or CR). Vertical Express Product Manual 4-21 88500 v.1.0...

  • Page 154: Iof - Shunt Jumper Definitions/Settings

    Feeds 120VAC from the T1 transformer X1 tap (CON16-1) to the source voltage for the EPEN relay F-AC1 Variable and contacts (CON18-1) to feed the system AC power (does not fuse UPS output). F-P24L 1.0A Feeds 24VDC to the CPUC Card. ©Vertical Express 4-22 Printed in USA April 2020...

  • Page 155: Iof Connectors/Wiring

    Non-HWA Front WHT/TAN Interlocks GRAY TPSR AC1B Non-HWA Rear TPDR WHT/GRAY Interlocks MR Safety Circuit (opt.) CON6 Runbug Remove With Runbug BLUE HWY Safety WHT/BLUE Circuit CON9A *Closed and Locked Switch/Switch String Inputs CON9 Vertical Express Product Manual 4-23 88500 v.1.0...

  • Page 156: Cpuc Card (6300Aht001)

    IOF Card (6300AHV001) Troubleshooting Section CPUC Card (6300AHT001) CON7 BOOTEN CON6 CON5 CON4 BOOT CON1 CON8 Test Pads RSTDSP CHKSTOP USBD STAT CON11 P3.3 P1.5 ©Vertical Express 4-24 Printed in USA April 2020...

  • Page 157: Cpuc - Led Definitions

    USB Device Standard USB Type B connector, used for connecting Owner’s IMS via a PC’s USB port CON11 RS232 D-Shell Standard RS232 9 pin D-Shell for connecting Owner’s IMS via a PC’s serial port Vertical Express Product Manual 4-25 88500 v.1.0...

  • Page 158: Cpuc Shunt Jumper Definitions And Settings

    Green — Properly 0 sec. 3.5 sec. 7 sec. CAN Communication Repeated — Error 0 sec. 1 sec. 2 sec. Continuous ON 5V Supply Operational Power Green Anytime Continuous OFF Bad Fuse/Connection ©Vertical Express 4-26 Printed in USA April 2020...

  • Page 159: Can Node Jumpers

    CAR 2 CAR 3 CAR 4 CAR 5 CAR 6 CAR 7 CAR 8 COMMON CAN* *These jumpers should remain OFF for typical CAN applications. On Board 485 Serial PI XOUT Communication I/O Port Vertical Express Product Manual 4-27 88500 v.1.0...

  • Page 160: Lhv Jumpers

    JP2-E I/O#5 JP4-A JP2-F I/O#6 JP4-C JP2-G I/O#7 JP4-E JP4-G JP2-H I/O#8 Signal Common Connect Input OUTPUT Connection Connection Common To Bus Port Jumper JP3-B JP3-D JP3-F JP3-H JP4-B JP4-D JP4-F JP4-H ©Vertical Express 4-28 Printed in USA April 2020...

  • Page 161: L24/Lhv/S24-1/S24-2 Cards

    Pin 2 = I/O2 Pin 5 = I/O5 Pin 3 = I/O3 24VDC POWER LED Pin 6 = I/O6 Pin 4 = I/O4 Pin 7 = I/O7 Pin 5 = P24 Pin 8 = I/O8 Vertical Express Product Manual 4-29 88500 v.1.0...

  • Page 162: Can Selector Leds

    Note: The IR LEDs of the encoder are disabled. Table 4 - CAN Selector LEDs CAN Selector Fuses Fuse Current Rating Function 1.0A Feeds P24 from Selector CAT5 cable to 5.0VDC (P5) & 3.3VDC (P3.3) on-board power supplies. ©Vertical Express 4-30 Printed in USA April 2020...
  • Page 163 STAT_UPA - Status LED for the UPA ARM Under normal operation, the processor blinks ON and OFF (4 sec. ON, 4 sec. OFF). If the CAN bus communication is lost, the LED blinks faster. Vertical Express Product Manual 4-31 88500 v.1.0...
  • Page 164 IOF Card (6300AHV001) Troubleshooting Section This page intentionally left blank. ©Vertical Express 4-32 Printed in USA April 2020...
  • Page 167 Networking ............5-38 Vertical Express Product Manual...
  • Page 168 Contents Service Section This page intentionally left blank. ©Vertical Express Printed in USA April 2020...

  • Page 169: Replacement Parts

    Service Information Section Replacement Parts Replacement Parts Controller Assembly (2102BB) DPIA Card Power Panel Transformer Starter Contactor UPS Power Supply Vertical Express Product Manual 88500 v.1.0...

  • Page 170: Power Panels

    Terminal Block CE PI Micro Comm Card Transformer IOD Card Starter 3 Pole Contactor Din Rail with Ethernet Switch IEC Contactor Terminal Block CE PI Micro Comm Card Transformer IOD Card IEC Contactor Relay ©Vertical Express Printed in USA November 2019...
  • Page 171 Service Information Section Replacement Parts Power Panels (continued) Single Phase Ethernet Switch Din Rail with Terminal Block CE PI Micro Comm Card Transformer IOF Card IEC Contactor Capacitor Motor Starter Relay Vertical Express Product Manual 88500 v.1.0...

  • Page 172: Controller Assembly (2102Bb) - Replacement Parts List

    Fuse Panel, MDA, 3A 409BR10 Fuse Panel, MDA, 4A 409BR11 Fuse Panel, MDA, 5A 409BR12 Fuse Panel, MDA, 6A 409BR13 Fuse Panel, MDA, 7A 409BR14 Fuse Panel, MDA, 8A 409BR15 Fuse Panel, MDA, 10A ©Vertical Express Printed in USA November 2019...
  • Page 173 Transformer, PR 200/220V, SEC 115/115V, .750KVA, 1PH, 50/60Hz 874DC3 Transformer, PR 380/400/415V, SEC 115/115V, .750KVA, 1PH., 50/60Hz 200BWN001 ICON32 Front Inspection Station 200BWN002 ICON32 Rear Inspection Station Misc. 200BMR001 Selection Harness Extension 196BMK001 Bracket Assembly, MicroComm Card Vertical Express Product Manual 88500 v.1.0...

  • Page 174: Freight Door Cabinet Assembly (2104Af)

    786BH3 Standoff, Card, Non-Locking, " X " X " Long " 220DK500 Cable Assembly, Modular, CAT-5 8-8, 6 Long " 220DK1 Cable Assembly, Modular, CAT-5 8-8, 12 Long 200CCN001 CNA Freight Door Kit ©Vertical Express Printed in USA November 2019...

  • Page 175: Manual Freight Door Cabinet Assembly (2104Bl)

    Service Information Section Replacement Parts Manual Freight Door Cabinet Assembly (2104BL) (only top bracket shown) 10, 11, 12, 13 Vertical Express Product Manual 88500 v.1.0...
  • Page 176 75778 Center Washer, 6003 701032 FS, Nut, NHK " (#10)-24 Z 399AX3 FS, Washer, FWA " S (narrow) 101275 FS, Screw, SPTFS " (#8)-32 X " Z 200CCN001 CNA Freight Door Kit ©Vertical Express 5-10 Printed in USA November 2019...

  • Page 177: Fire Service Cabinet (2104Ae)

    Terminal Block, DIN Rail, 5.2mm Wide 684AD10 DIN Rail, 6 " Long 672BW1 Power Supply, 85-132VAC, 24VDC, 2.5A 786AX6 PCB Locking Standoff 834AN5 Terminal Block, Grounding, 5 Position 200CCN001 CNA Freight Door Kit Vertical Express Product Manual 5-11 88500 v.1.0...

  • Page 178: Selector Assembly (2105Ag)

    Selector Auxiliary Sensor Assembly, TSAC 320GX1 Selector Box Cover 900AD60 14 Gauge Green Wire Assembly 462VC001 Standard Selector Harness, CAN-BUS 462VC002 Extended Selector Harness, CAN-BUS 850PE1 Magnet Alignment Tool 814CH1 Floor Magnet Template ©Vertical Express 5-12 Printed in USA November 2019...

  • Page 179: Replacement Sensors

    Nut, NMS, #6 Z 844AB6 60, 75 36" 36" 844AB7 106, 156, 180 8" 16" JACK SENSORS Optical Sensor Lens and Fiber (Pair) (610AM1) Fiber Optic Optical Sensor (610AN1) Magnetic Proximity Sensor (736BE1) Vertical Express Product Manual 5-13 88500 v.1.0...

  • Page 180: Cards And Fuses

    Replacement Parts Service Information Section Cards and Fuses CN Card (6300VV) CNA Card (6300AAW) CPUC Card (6300AHT) ©Vertical Express 5-14 Printed in USA November 2019...
  • Page 181 Service Information Section Replacement Parts Cards and Fuses (continued) DPIA Card 6300ADF1 DIN Rail, RJ45 Shielded Jack Breakout Card (6300AJA) LHV 4X4 Card (6300PR) L24 Card (6300LL) S24-1 Card (6300VC) S24-2 Card (6300VL) Vertical Express Product Manual 5-15 88500 v.1.0...
  • Page 182 Fuse Panel 2AG 250V Slow 4.0A F_P24GS, F_P24G 409CW5000* Fuse Panel 2AG 250V Slow 5.0A F_P24GS, F_P24G 409CW6000* Fuse Panel 2AG 250V Slow 6.0A F_P24GS, F_P24G *Included in 200BVG1 IOF Fuse Kit TSAC Card (6300ACM) ©Vertical Express 5-16 Printed in USA November 2019...
  • Page 183 Service Information Section Replacement Parts Cards and Fuses (continued) LHV Card (6300LN) TSMC Card (6300ACK) Print No. Description Designator 409AE7 PCB PICO 125V 1A Vertical Express Product Manual 5-17 88500 v.1.0...
  • Page 184 PIN 1 White/Green Pair 3 CAT5 CABLE Green Selector/SPI Loop White/Orange Blue Ethernet Cable Pair 1 Pair 2 White/Blue Orange White/Brown Pair 4 Brown Top View CAT5 CABLE 220DK_ RJ45 Connector Side View ©Vertical Express 5-18 Printed in USA November 2019...

  • Page 185: Replacement Part Numbers

    Terminal Block Rail End Plate, Black 834CG1 Terminal Block Rail End Bracket 900DX1 18 Ga. 2-Conductor Twisted Wire Assy. (White/Black Stripe, Black) 900DX2 18 Ga. 2-Conductor Twisted Wire Assy. (White/Red Stripe, Red) 9768130 76813 Nylon Standoff Vertical Express Product Manual 5-19 88500 v.1.0...

  • Page 186: Controller User Interface Tool (Uit)

    Access the UIT 1. Press ENTER. 2. Press any button while Vertical Express is displayed in the UIT window, and enter the pin number - 1234144. See Figure 1 (above). If the wrong pin number is entered, continue to press UP until Vertical Express appears in the window, then enter the pin number again.

  • Page 187: Uit Menu Tree

    UDLR Fixtures (Xxx) TECC Homing & Shutdown (Hxx) TECCR Incon Riser (Rxx) WRTG Motion (Mxx) Options 1 (Oxx) SFLR Options 2 (Zxx) Parking & Zoning (Lxx) Position System (Pxx) Security (Sxx) TSRT Traffic Vertical Express Product Manual 5-21 88500 v.1.0...

  • Page 188: Can Node Configuration Via The Startup Wizard

    When Completed Config displays, press ENTER. 5. Skip Automatic Hoistway Scan. When Auto Hoistway Scan? displays, press UP. 6. Save the parameters. a. When Write to Flash displays, press ENTER. b. When Write Complete displays, press ESC. ©Vertical Express 5-22 Printed in USA November 2019...

  • Page 189: Command Sequence

    Executing a DCN Command prompts the user to enter specific parameters; the requested data appears in the UIT window. If a line is scrolling, press UP to pause the screen, and then press UP to resume scrolling. Vertical Express Product Manual 5-23 88500 v.1.0...
  • Page 190 IO : indicates I/O as input or output; 1 – input, 0 – output. Call : indicates I/O as a hall/car call; 1 – call, 0 – non-call Figure 4 - DCN Command and Menu Tree ©Vertical Express 5-24 Printed in USA November 2019...

  • Page 191: Card Changing Procedures

    3. Note locations, and remove all connectors from the I/O Cards. 4. Install the replacement card. 5. Install all wires and connectors on the new card. 6. Turn ON the mainline disconnect. 7. Verify proper operation, and return the car to service. Vertical Express Product Manual 5-25 88500 v.1.0...

  • Page 192: Tsmc/Tsac Card

    CPUC to the USB flash drive. Controller UIT: Block Select Adjustments > Commands Upload > UDLS. 4. Remove the USB flash drive from the CPUC. 5. Turn OFF, Lockout, and Tagout the mainline disconnect. ©Vertical Express 5-26 Printed in USA November 2019...
  • Page 193 4. Replace all connectors except CON40, CON1, CON12, and CON11 on IOF Card. 5. Where Ethernet communication is used, leave the Ethernet cable disconnected from CON5 on the CPUC Card. 6. Verify that the controller inspection switch is in the INSP position. Vertical Express Product Manual 5-27 88500 v.1.0...
  • Page 194 Pins that join CPUC CPUC Card JP2 Jumper Card to IOF Card CON12 JP3 Jumper CON5 WD LED AC LED CON9A F_AC1 Fuse P24 Series LEDs Figure 5 - IOF Card with CPUC Card ©Vertical Express 5-28 Printed in USA November 2019...

  • Page 195: Cpu Replacement

    8. Install the UIT and standoffs on the replacement CPUC Card. 9. Carefully install the replacement CPUC Card onto the IOF Card. Before applying pressure, ensure that CON1 of the CPUC properly aligns with the IOF Card's mat- ing pins. Vertical Express Product Manual 5-29 88500 v.1.0...
  • Page 196 Block Select Real Time Motion > Quick Commands > Front Car Call/Rear Car Call. 22. Reconnect CON40, CON1, CON11, and CON12 on the IOF Card. 23. Reconnect the Ethernet cable (if used) to CON5 on the CPUC Card. 24. Verify group service operation. ©Vertical Express 5-30 Printed in USA November 2019...

  • Page 197: Software Management

    1. Verify that the Controller Inspection Switch in on INSP. 2. Press any button while Vertical Express is displayed in the UIT window, and enter the pin number - 1234144. See Figure 6. If the wrong pin number is entered, continue to press UP until Vertical Express appears in the display window, then enter the pin number again.

  • Page 198: How To Format A Usb Flash Drive

    System drop-down box, and click Start. See Figure 7 on page 5-33. • If the flash drive is less than 2GB, select the FAT option. • If the flash drive is 2GB or larger, select the FAT32 option. ©Vertical Express 5-32 Printed in USA November 2019...
  • Page 199 Software Management How to Format a USB Flash Drive (continued) If USB flash drive is more than 2GB If USB flash drive is less than 2GB Figure 7 - USB Flash Drive Windows Vertical Express Product Manual 5-33 88500 v.1.0...

  • Page 200: Usb Flash Drive Preparation

    File Type CPUC Configuration jobxxxnnn.cfg Generic icon-cpua.v6r4D_ - CPUC File Type Table 1 tke Folder backup, recover, update Folders Elevator Job Number Folders Figure 8 - Create Folders for USB Flash Drive ©Vertical Express 5-34 Printed in USA November 2019...

  • Page 201: Backup The Job Software

    CPUC Card to the "\tke\backup\jobnumber" folder on the USB Flash Drive. From UIT: Block Select Adjustments > Commands Upload > UDLS. 4. Once the backup is complete, remove the USB flash drive from the CPUC, and return the car to operation. Vertical Express Product Manual 5-35 88500 v.1.0...

  • Page 202: Upload Software To Cpu Cards

    I/O states to determine the issue. See Troubleshooting I/O Issues on page 4-13. 10. Place the door disconnect switch in the Door Disconnect position. 11. Place the inspection switch in the Normal position. ©Vertical Express 5-36 Printed in USA November 2019...

  • Page 203: Upload Software Troubleshooting

    1. Move the needed files into the "\tke\update" directory. See Table 2 on page 5-38 for file identification. See also: USB Flash Drive Preparation on page 5-34. 2. Place the controller on Inspection Operation. Vertical Express Product Manual 5-37 88500 v.1.0...

  • Page 204: Configure The Safety Processor

    2. Place the SP Programming Jumper on pins 1 and 2. 3. From the UIT, press any button while Vertical Express is displayed, and enter the pin number - 1234144. If the wrong pin number is entered, continue to press UP until Vertical Express appears in the window, then enter the pin number again.
  • Page 205 SERVICE REFERENCE SECTION...
  • Page 207 I-2/I-3 Valve Reference ........... . 5R-9 Vertical Express Product Manual 5R-1 88500 v.1.0...
  • Page 208 Contents Reference Section This page intentionally left blank. ©Vertical Express 5R-2 Printed in USA April 2020...

  • Page 209: Uit Menu Tree

    Fixtures (Xxx) TECC Homing & Shutdown (Hxx) TECCR Incon Riser (Rxx) WRTG Motion (Mxx) Options 1 (Oxx) SFLR Options 2 (Zxx) Parking & Zoning (Lxx) Position System (Pxx) Security (Sxx) TSRT Traffic Vertical Express Product Manual 5R - 3 88500 v.1.0...

  • Page 210: Cable Connections

    **Only cross-connected when CAN device is connected on CAN Channel 3. ^Only cross-connected when remote Fire Service keyswitch option is provided and I/O are present in job image. Machine Room Cross-Connection Reference ©Vertical Express 5R - 4 Printed in USA April 2020...
  • Page 211 Notes: Third party equipment may require additional wiring not shown, see manufacturer’s docs for wiring requirements. AC1/AC2 from Trades Panel is for cab lighting. AC1A/AC2 from IOF is for the elevator control system. Traveling Cable Connections Reference Vertical Express Product Manual 5R - 5 88500 v.1.0...
  • Page 212 Cable Connections Reference Section CNA Connections Controller Rail Term. Connections CNA Connections Hoistway Connections ©Vertical Express 5R - 6 Printed in USA April 2020...

  • Page 213: Cna Fixed I/O Charts

    CON10 Pin No. CON9 HLD5 Pin No. CON2 Pin No. CON1 CCIE SPAL1 SPAL2 SPAL3 SPAL4 SPAL5 Pin No. CON8 Pin No. CON7 HCIE HLU1 HLU2 HLD2 HLU3 HLD3 HLU4 HLD4 Vertical Express Product Manual 5R - 7 88500 v.1.0...

  • Page 214: Icon32 I/O Chart

    INCTM INCTU INCTD INCTU2 INCTD2 INCT INHA INHAM CCIE CLFS FSC1 FSC2 FSRI FSCC FSH1 HCIE HLU1 HLD2 Ports 1-18 are IOF connections. Ports 19-30 are CNA node 0 (MODCTRL1). ©Vertical Express 5R - 8 Printed in USA April 2020...

  • Page 215: I-2/I-3 Valve Reference

    • DOWN SLDN Screw: OUT = Shorter leveling distance (with full load the distance is even shorter), Set for at least 2" of leveling with a full load and increase P17 to help with full load down floor approach. Vertical Express Product Manual 5R - 9 88500 v.1.0...
  • Page 216 RELIEF pressure. Close Manual Lowering valve and recheck pressure, adjust Relief screw as necessary. Stop the run, vent pressure with the Manual Lowering valve, and open the shut off valve. ©Vertical Express 5R - 10 Printed in USA April 2020...
  • Page 217 * If the valve locks up in the down direction due to the orientation of the flats on the lowering and leveling screw, run the car up and change the orientation of the screw 90° while the car is moving to restore function. Vertical Express Product Manual 5R - 11...
  • Page 218 I-2/I-3 Valve Reference Reference Section This page intentionally left blank. ©Vertical Express 5R - 12 Printed in USA April 2020...
  • Page 219 Tel: (866) 448-3789 (toll free) Fax: (901) 877-8099 www.verticalxpress.com All illustrations and specifications are based on information in effect at time of publication approval. Vertical Express reserves the right to change specifications or design and to discontinue items without prior notice or obligation. © 2020 Vertical Express...
  • Page 220 Tel: (866) 448-3789 (toll free) Fax: (901) 877-8099 www.verticalxpress.com All illustrations and specifications are based on information in effect at time of publication approval. Vertical Express reserves the right to change specifications or design and to discontinue items without prior notice or obligation. ©2020 Vertical Express...

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