Sony Ericsson P1c Working Instructions
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Working Instruction, Mechanical
Applicable for P1i and P1c
CONTENTS
1 Introduction .............................................................................. 3
1.1 Equipment.................................................................................4
1.2 General cautions ......................................................................5
1.3 Adhesives .................................................................................5
1.4 Recurrent Repair Actions ........................................................5
2 Disassembly ............................................................................. 6
2.1 Overview ...................................................................................6
3 Replacements......................................................................... 19
3.1 Keyboard support ..................................................................20
3.2 BtB flex....................................................................................20
3.3 Keyboard flex..........................................................................20
3.4 Keyboard.................................................................................20
3.8 Antenna lid..............................................................................20
3.9 Antenna flex............................................................................21
3.10 System connector ..................................................................22
3.11 Ear speaker holder .................................................................23
3.12 Microphone grommet.............................................................24
3.13 LCD gasket (small) .................................................................25
3.14 Dust gasket (system connector)...........................................26
3.15 Vibrator....................................................................................27
3.16 Liquid intrusion indicator ......................................................28
3.17 Light guide ..............................................................................29
3.18 Camera ....................................................................................30
3.19 Shielding box..........................................................................32
3.20 Shielding box (CIF camera) ...................................................34
3.21 Camera module (CIF) .............................................................36
3/000 21-1/FEA 209 544/126 A
©
Company Internal
Sony Ericsson Mobile Communications AB
2.1.1
Battery lid and Battery ........................................................... 7
2.1.2
Antenna lid ............................................................................ 8
2.1.3
Front.................................................................................... 10
2.1.4
Keyboard and keyboard support ......................................... 13
2.1.5
Keyboard flex ...................................................................... 15
2.1.6
LCD ..................................................................................... 16
2.1.7
PCBA .................................................................................. 17
.................................................................................20
.................................................................................20
.................................................................................20
Working Instruction, Mechanical
Approved according to FEA matrix doc number
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Summary of Contents for Sony Ericsson P1c
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Page 1: Table Of Contents
Working Instruction, Mechanical Working Instruction, Mechanical Applicable for P1i and P1c CONTENTS 1 Introduction ................3 1.1 Equipment.................4 1.2 General cautions ..............5 1.3 Adhesives .................5 1.4 Recurrent Repair Actions ............5 2 Disassembly ................6 2.1 Overview ...................6 2.1.1 Battery lid and Battery ............7 2.1.2... - Page 2 LCD ..................62 4.1.4 Keyboard flex ..............63 4.1.5 Front..................65 4.1.6 Antenna Lid ................. 66 4.1.7 Battery lid and Battery ............67 5 Revision history ..............68 3/000 21-1/FEA 209 544/126 A 2(68) © Sony Ericsson Mobile Communications AB...
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Page 3: Introduction
Working Instruction, Mechanical 1 Introduction 3/000 21-1/FEA 209 544/126 A Approved according to FEA matrix doc number © Company Internal Sony Ericsson Mobile Communications AB... -
Page 4: Equipment
The following special equipment is required when replacing or installing a new label: • Hot air flow solder station • Zebra printer connected to computer 3/000 21-1/FEA 209 544/126 A Approved according to FEA matrix doc number © Company Internal Sony Ericsson Mobile Communications AB... -
Page 5: General Cautions
How to open a board-to-board connector with the front opening tool. How to open and close a FPC connector – Be very careful with the hinge mechanism. 3/000 21-1/FEA 209 544/126 A Approved according to FEA matrix doc number © Company Internal Sony Ericsson Mobile Communications AB... -
Page 6: Disassembly
3. Front 4. Keyboard A and Keyboard support, B 5. Keyboard flex 6. LCD 7. PCBA 8. Frame (with sub PCBA) 3/000 21-1/FEA 209 544/126 A Approved according to FEA matrix doc number © Company Internal Sony Ericsson Mobile Communications AB... -
Page 7: Battery Lid And Battery
If not released, turning the phone around at the same time will make it become released. Remove the battery completely from the phone with your fingers. 3/000 21-1/FEA 209 544/126 A Approved according to FEA matrix doc number © Company Internal Sony Ericsson Mobile Communications AB... -
Page 8: Antenna Lid
And finally (around the corner) until the antenna lid is loose on the top side. 3/000 21-1/FEA 209 544/126 A Approved according to FEA matrix doc number © Company Internal Sony Ericsson Mobile Communications AB... - Page 9 Working Instruction, Mechanical Disassembly Instruction continued Gently lift off the antenna. Disassembled antenna lid. 3/000 21-1/FEA 209 544/126 A 9(68) © Sony Ericsson Mobile Communications AB...
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Page 10: Front
E CAREFUL SO THE W LAN ANTENNA DOSENT GET DAMAGED Insert the screwdriver in the gap on the right side and bend carefully in the arrow direction until the latch loosens. 3/000 21-1/FEA 209 544/126 A 10(68) © Sony Ericsson Mobile Communications AB... - Page 11 Continue and move the plectrum up and along this side until it becomes loose. Continue with the other side and move the plectrum up and along this side until it becomes loose. 3/000 21-1/FEA 209 544/126 A 11(68) © Sony Ericsson Mobile Communications AB...
- Page 12 Working Instruction, Mechanical Disassembly Instruction continued Carefully bend the front cover upwards and forward until it looses from the frame. Disassembled Front cover. 3/000 21-1/FEA 209 544/126 A 12(68) © Sony Ericsson Mobile Communications AB...
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Page 13: Keyboard And Keyboard Support
2.1.4 Keyboard and keyboard support Remove the keyboard. Fold the Keyboard flex. Loosen the 2 screws. Use (Use (NTZ 112 288 Torx 6 bit) tool. Remove the Keyboard support. 3/000 21-1/FEA 209 544/126 A 13(68) © Sony Ericsson Mobile Communications AB... - Page 14 Working Instruction, Mechanical Disassembly Instruction continued Keyboard and Keyboard support disassembled. 3/000 21-1/FEA 209 544/126 A 14(68) © Sony Ericsson Mobile Communications AB...
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Page 15: Keyboard Flex
E CAREFUL WITH THE FLEX FILM AND THE BOARD TO BOARD CONNECTOR Disconnect the flex film board to board connector from the PCBA with the front opening tool and remove the keyboard flex. Keyboard flex disassembled. 3/000 21-1/FEA 209 544/126 A 15(68) © Sony Ericsson Mobile Communications AB... -
Page 16: Lcd
E CAREFUL WITH THE FLEX FILM AND THE BOARD TO BOARD CONNECTOR Disconnect the LCD flex film board to board connector from the PCBA with the front opening tool. LCD disassembled. 3/000 21-1/FEA 209 544/126 A 16(68) © Sony Ericsson Mobile Communications AB... -
Page 17: Pcba
Insert the plectrum and carefully bend until the PCBA loosens from the frame. Lift up the PCBA and remove it in the arrows direction Hold the PCBA beside the frame. 3/000 21-1/FEA 209 544/126 A 17(68) © Sony Ericsson Mobile Communications AB... - Page 18 E CAREFUL WITH THE FLEX FILM AND THE BOARD TO BOARD CONNECTOR ON THE PCBA Disconnect the flex film board to board connector from the PCBA with the front opening tool. PCBA disassembled. The phone is now disassembled. 3/000 21-1/FEA 209 544/126 A 18(68) © Sony Ericsson Mobile Communications AB...
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Page 19: Replacements
The instruction usually ends by directing you to the Reassembly section with a specification of the instructions you have to carry out in order to reassemble the phone. REPLACEMENTS Contents Start page DISASSEMBLY REASSEMBLY Done 3/000 21-1/FEA 209 544/126 A Approved according to FEA matrix doc number © Company Internal Sony Ericsson Mobile Communications AB... -
Page 20: Keyboard Support
Follow the 4.1.2 – 4.1.6 Reassembly instructions! 3.8 Antenna lid Follow the 2.1.1 Disassembly instructions! Prepare the new Antenna lid. Follow the 4.1.1.2 Reassembly instructions! 3/000 21-1/FEA 209 544/126 A Approved according to FEA matrix doc number © Company Internal Sony Ericsson Mobile Communications AB... -
Page 21: Antenna Flex
Remove the old Antenna flex with a blunt pair of tweezers. INSTALLATION Fold down the Antenna flex over the guiding pins. Press down the new Antenna flex onto the frame. Follow the 4.2.4 – 4.2.6 Reassembly instructions! 3/000 21-1/FEA 209 544/126 A 21(68) © Sony Ericsson Mobile Communications AB... -
Page 22: System Connector
Press the system connector gently to the bottom of the PCBA. The picture shows a correct mounted system connector. Follow the 4.1.1 – 4.1.6 Reassembly instructions! 3/000 21-1/FEA 209 544/126 A Approved according to FEA matrix doc number © Company Internal Sony Ericsson Mobile Communications AB... -
Page 23: Ear Speaker Holder
Turn the board around. Press down the new Ear speaker holder. Check that the three latches are in the correct position. Follow the 4.1.4 – 4.1.6 Reassembly instructions! 3/000 21-1/FEA 209 544/126 A 23(68) © Sony Ericsson Mobile Communications AB... -
Page 24: Microphone Grommet
Remove the old Microphone grommet. Use a blunt pair of tweezers INSTALLATION Assemble a new grommet. Use your fingers to gently press down the grommet. Follow the 4.1.1 – 4.1.6 Reassembly instructions! 3/000 21-1/FEA 209 544/126 A 24(68) © Sony Ericsson Mobile Communications AB... -
Page 25: Lcd Gasket (Small)
Remove the old gasket with a blunt pair of tweezers. INSTALLATION Reassemble a new gasket with the tweezers. Gently press on the gasket with our fingers. Follow the 4.1.2 – 4.2.6 Reassembly instructions! 3/000 21-1/FEA 209 544/126 A 25(68) © Sony Ericsson Mobile Communications AB... -
Page 26: Dust Gasket (System Connector)
Use a blunt pair of tweezers. Assemble a new system connector with your fingers. Press the system connector gently to the bottom of the PCBA. Follow the 4.1.1 – 4.1.6 Reassembly instructions! 3/000 21-1/FEA 209 544/126 A 26(68) © Sony Ericsson Mobile Communications AB... -
Page 27: Vibrator
(don’t press on the contact springs). Check the new contact springs that they are in good condition and that they are not damaged. Follow the 4.1.1 – 4.1.6 Reassembly instructions! 3/000 21-1/FEA 209 544/126 A 27(68) © Sony Ericsson Mobile Communications AB... -
Page 28: Liquid Intrusion Indicator
Assemble a new indicator with a blunt pair of tweezers. Follow the 4.1.6 Reassembly instructions! Liquid intrusion indicator position on PBA Follow the 2.1.1 - 2.1.6 Disassembly instructions! 3/000 21-1/FEA 209 544/126 A 28(68) © Sony Ericsson Mobile Communications AB... -
Page 29: Light Guide
Use a blunt pair of tweezers. INSTALLATION Assemble a new Light guide. Gently press down the Light guide to the PCBA with your fingers. Follow the 4.1.1 – 4.1.6 Reassembly instructions! 3/000 21-1/FEA 209 544/126 A 29(68) © Sony Ericsson Mobile Communications AB... -
Page 30: Camera
Working Instruction, Mechanical 3.18 Camera REMOVAL Follow the 2.1.1– 2.1.7 Disassembly instructions! Remove the camera shield with our fingers. Press down the camera tool (NTZ 112 583). 3/000 21-1/FEA 209 544/126 A 30(68) © Sony Ericsson Mobile Communications AB... - Page 31 Press down the new camera with your fingers. NOTE KEYING TAP ON CAMERA Replacement Instruction continued Press down camera shield with your fingers. Follow the 4.1.1 – 4.1.6 Reassembly instructions! 3/000 21-1/FEA 209 544/126 A 31(68) © Sony Ericsson Mobile Communications AB...
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Page 32: Shielding Box
Working Instruction, Mechanical 3.19 Shielding box REMOVAL Follow the 2.1.1– 2.1.6 Disassembly instructions! Remove the shielding box with your fingers. 3/000 21-1/FEA 209 544/126 A 32(68) © Sony Ericsson Mobile Communications AB... - Page 33 Working Instruction, Mechanical INSTALLATION O NOT TOUCH THE CAMERA LENS Reassemble a new Shield with your fingers. Shielding box reassembled. Follow the 4.1.1 – 4.1.6 Reassembly instructions! 3/000 21-1/FEA 209 544/126 A 33(68) © Sony Ericsson Mobile Communications AB...
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Page 34: Shielding Box (Cif Camera)
Remove the shielding box with a pair of tweezers. INSTALLATION Reassemble a new shielding box with a pair of tweezers. 3/000 21-1/FEA 209 544/126 A Approved according to FEA matrix doc number © Company Internal Sony Ericsson Mobile Communications AB... - Page 35 Replacement Instruction continued Turn the board around. Press down the Ear speaker holder. Check that the three latches are in the correct position. Follow the 4.1.1 – 4.1.6 Reassembly instructions! 3/000 21-1/FEA 209 544/126 A 35(68) © Sony Ericsson Mobile Communications AB...
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Page 36: Camera Module (Cif)
Open the Cif camera BtB connector with a front opening tool. INSTALLATION Hold the camera with a blunt pair of tweezers and press down the BtB connector with your fingers. 3/000 21-1/FEA 209 544/126 A 36(68) © Sony Ericsson Mobile Communications AB... - Page 37 Replacement Instruction continued Turn the board around. Press down the Ear speaker holder. Check that the three latches are in the correct position. Follow the 4.1.1 – 4.1.6 Reassembly instructions! 3/000 21-1/FEA 209 544/126 A 37(68) © Sony Ericsson Mobile Communications AB...
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Page 38: Flash Flex
Use the backside of a pair of tweezers and bend until the acoustic box loosen from the PCBA. Lift up the acoustic box. 3/000 21-1/FEA 209 544/126 A Approved according to FEA matrix doc number © Company Internal Sony Ericsson Mobile Communications AB... - Page 39 Open the Flash flex BtB connector with a front opening tool. INSTALLATION Connect the new Flash flex with your fingers. Reassemble the acoustic box. Fold down the Flash flex onto the guiding pins on the acoustic box. 3/000 21-1/FEA 209 544/126 A 39(68) © Sony Ericsson Mobile Communications AB...
- Page 40 Working Instruction, Mechanical Replacement Instruction continued Flash flex reassembled. Follow the 4.1.1 – 4.1.6 Reassembly instructions! 3/000 21-1/FEA 209 544/126 A 40(68) © Sony Ericsson Mobile Communications AB...
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Page 41: Ear Speaker
O NOT TOUCH THE EAR SPEAKER CONTACT SPRINGS Reassemble a new Ear speaker and a new gasket with a pair of tweezers. Then press down the Ear speaker with your fingers. 3/000 21-1/FEA 209 544/126 A 41(68) © Sony Ericsson Mobile Communications AB... - Page 42 Replacement Instruction continued Turn the board around. Press down the Ear speaker holder. Check that the three latches are in the correct position. Follow the 4.1.1 – 4.1.6 Reassembly instructions! 3/000 21-1/FEA 209 544/126 A 42(68) © Sony Ericsson Mobile Communications AB...
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Page 43: Acoustic Box
PCBA. Loosen and fold the Flash flex with a blunt pair of tweezers. Lift up the acoustic box. INSTALLATION Assemble the new acoustic box. 3/000 21-1/FEA 209 544/126 A 43(68) © Sony Ericsson Mobile Communications AB... - Page 44 Working Instruction, Mechanical Replacement Instruction continued Fold down the Flash flex onto the guiding pins on the acoustic box. Acoustic box reassembled. Follow the 4.1.1 – 4.1.6 Reassembly instructions! 3/000 21-1/FEA 209 544/126 A 44(68) © Sony Ericsson Mobile Communications AB...
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Page 45: Back Key
Remove the back key with a blunt pair of tweezers. INSTALLATION Assemble the back key with a blunt pair of tweezers. Follow the 4.1.1 – 4.1.6 Reassembly instructions! 3/000 21-1/FEA 209 544/126 A Approved according to FEA matrix doc number © Company Internal Sony Ericsson Mobile Communications AB... -
Page 46: Operator Key
Remove the operator key with a blunt pair of tweezers. INSTALLATION Assemble the operator key with a blunt pair of tweezers. Follow the 4.1.1 – 4.1.6 Reassembly instructions! 3/000 21-1/FEA 209 544/126 A 46(68) © Sony Ericsson Mobile Communications AB... -
Page 47: Camera Key
Remove the camera key with a blunt pair of tweezers. INSTALLATION Assemble the camera key with a blunt pair of tweezers. Follow the 4.1.1 – 4.1.6 Reassembly instructions! 3/000 21-1/FEA 209 544/126 A Approved according to FEA matrix doc number © Company Internal Sony Ericsson Mobile Communications AB... -
Page 48: On/Off Key
Remove the On/Off key with a blunt pair of tweezers. INSTALLATION Assemble the On/Off key with a blunt pair of tweezers. Follow the 4.1.1 – 4.1.6 Reassembly instructions! 3/000 21-1/FEA 209 544/126 A 48(68) © Sony Ericsson Mobile Communications AB... -
Page 49: Touch Panel With Frame
LCD. Start by pressing on one of the three small hooks that secures the touch panel to the LCD. Continue until all three become released on this side. 3/000 21-1/FEA 209 544/126 A 49(68) © Sony Ericsson Mobile Communications AB... - Page 50 Turn the new touch panel onto the LCD screen. O NOT TOUCH THE INSIDE OF THE TOUCH PANEL OR THE LCD SURFACE EMOVE ANY DUST WITH AN IONIZED AIRGUN OR A BLOWER 3/000 21-1/FEA 209 544/126 A 50(68) © Sony Ericsson Mobile Communications AB...
- Page 51 Make sure that the touch panel is properly mounted on the LCD. Connect the touch panel flex film with the flex film assembly tool. Close the FPC connector with the dentist hook. Properly assembled touch panel and LCD. 3/000 21-1/FEA 209 544/126 A 51(68) © Sony Ericsson Mobile Communications AB...
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Page 52: Co Brand Plate
• Display position to check correctly aligned • Dust inspection • Dot inspection • Color check 3.30 Co brand plate REMOVAL Remove the Co brand plate with a dentist hook. 3/000 21-1/FEA 209 544/126 A 52(68) © Sony Ericsson Mobile Communications AB... -
Page 53: Co Brand Label
Assemble a new Co brand plate onto the frame. Press it into the correct position with your fingers. 3.31 Co brand label REMOVAL Remove the Co brand label with a dentist hook. 3/000 21-1/FEA 209 544/126 A 53(68) © Sony Ericsson Mobile Communications AB... -
Page 54: External Antenna Cap
Working Instruction, Mechanical INSTALLATION Assemble the new Co brand label and press down with your fingers. 3.32 External antenna cap REMOVAL Remove the External antenna cap with a dentist hook. 3/000 21-1/FEA 209 544/126 A 54(68) © Sony Ericsson Mobile Communications AB... -
Page 55: Sub Pcba
Reassemble a new External antenna cap with your fingers. 3.33 Sub Pcba REMOVAL Follow the 2.1.1– 2.1.7 Disassembly instructions! Loosen the two screws with a screwdriver (Torx 6). Remove the Sub pcba. 3/000 21-1/FEA 209 544/126 A 55(68) © Sony Ericsson Mobile Communications AB... -
Page 56: Label
Heat up the label by using hot air, if needed. Carefully remove the label without causing scratches If there still are residues, clean the surface with isopropyl alcohol. 3/000 21-1/FEA 209 544/126 A 56(68) © Sony Ericsson Mobile Communications AB... - Page 57 OK. Take the new label and place it onto the frame as in the adjacent picture. NE LABEL ONLY IS ALLOWED Follow the 4.2.6 Reassembly instructions! 3/000 21-1/FEA 209 544/126 A 57(68) © Sony Ericsson Mobile Communications AB...
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Page 58: Reassembly
The reassembly is done in the following sequence: 1. PCBA 2. Frame 3. LCD 4. Keyboard flex 5. Keyboard support 6. Keyboard 7. Front 8. Antenna lid 9. Battery 10. Battery lid 3/000 21-1/FEA 209 544/126 A 58(68) © Sony Ericsson Mobile Communications AB... -
Page 59: Torque Overview
0,17 +/- 0,02 Nm 7x SXA 109 5031 2x SXA 109 7221 2x SXA 109 5992 2x SXA 109 7094 3/000 21-1/FEA 209 544/126 A Approved according to FEA matrix doc number © Company Internal Sony Ericsson Mobile Communications AB... -
Page 60: Pcba And Frame
E CAREFUL WITH THE FLEX FILM AND THE BOARD TO BOARD CONNECTOR Connect the BtB connector to the PCBA. Start to mount the back key flexfilm. Back key flexfilm assembled. 3/000 21-1/FEA 209 544/126 A 60(68) © Sony Ericsson Mobile Communications AB... - Page 61 NCM OF TORQUE FOR THE SCREW USING NTZ 112 1052 (JCIS BIT)! Assemble and tighten the four screws in the Frame. Replace the screw if it’s damaged otherwise it can be reused. 3/000 21-1/FEA 209 544/126 A 61(68) © Sony Ericsson Mobile Communications AB...
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Page 62: Lcd
E CAREFUL WITH THE FLEX FILM AND THE BOARD TO BOARD CONNECTOR Connect the LCD BtB connector to the PCBA. Gently fold the LCD towards the frame until the LCD is in the correct position. 3/000 21-1/FEA 209 544/126 A 62(68) © Sony Ericsson Mobile Communications AB... -
Page 63: Keyboard Flex
NTZ 112 288 (TORX BIT)! Assemble and tighten the four screws in the Frame. Replace the screw if it’s damaged otherwise it can be reused. Gently fold down the Keyboard flexfilm. 3/000 21-1/FEA 209 544/126 A 63(68) © Sony Ericsson Mobile Communications AB... - Page 64 Working Instruction, Mechanical Reassembly Instruction continued Place the camera key flex into the frame. Place the Keyboard onto the Keyboard flex. 3/000 21-1/FEA 209 544/126 A Approved according to FEA matrix doc number © Company Internal Sony Ericsson Mobile Communications AB...
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Page 65: Front
Press down the frame so that the frame and the Front snap together. Make sure that there is no gap between the two half’s - Visually inspect all around the unit. 3/000 21-1/FEA 209 544/126 A Approved according to FEA matrix doc number © Company Internal Sony Ericsson Mobile Communications AB... -
Page 66: Antenna Lid
Replace the screw if it’s damaged otherwise it can be reused. Assemble the External antenna cap. Assemble the Stylus pen. 3/000 21-1/FEA 209 544/126 A Approved according to FEA matrix doc number © Company Internal Sony Ericsson Mobile Communications AB... -
Page 67: Battery Lid And Battery
Insert the battery into the frame cavity. Start at top side, then fold down the battery into the cavity. Slide on the Battery lid. The phone is now reassembled. 3/000 21-1/FEA 209 544/126 A 67(68) © Sony Ericsson Mobile Communications AB... -
Page 68: Revision History
Working Instruction, Mechanical 5 Revision history Rev. Date Changes / Comments 2007-06-24 preliminary release 3/000 21-1/FEA 209 544/126 A Approved according to FEA matrix doc number © Company Internal Sony Ericsson Mobile Communications AB...
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