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Summary of Contents for CTC Union V40
- Page 1 Installation- and maintenance instructions 162 105 19-1 2013-03-28 CTC V40...
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Page 2: Table Of Contents
10.11 Factory Setting coded _______________________ 51 General ___________________________________ 28 10.12 Alarm- and information text __________________ 52 Lever sweeping (Lambda only) _______________ 28 11. Sensor Resistance ________________________ 53 Ash raking _________________________________ 28 Declaration of conformity ______________________ 54 Sweeping of heat transfer tube _______________ 28 CTC V40... - Page 3 For the property owner congratulations! You have chosen a CTC V40 wood boiler that we hope The best system function is achieved by using a charge you will be very pleased with. CTC V40 is available group and mixing valve groups which control what in two versions: one with automatic control of the air should be heated or which areas should be heated.
- Page 4 For the property owner checklist V40 The check list must be completed by the installer. • In the event of a service, this information may be called for. • Installation must always be done according to the installation and maintenance instructions.
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Page 5: Important To Remember
Notify the forwarding agent of any transport damage. • Install CTC V40 on a solid foundation, preferably a concrete base. If it is to stand on a soft carpet, plates must be placed under the feet. - Page 6 Installer/Settings/Radiator system menu. Recommended values are: Floor heating only Inclination 35 Low temperature system (well insulated houses) Inclination 40 Normal temperature system (factory setting) Inclination 50 High temperature system (older houses, small radiators, poorly insulated) Inclination 60 CTC V40...
- Page 7 50 °C when the outdoor temperature is –15 °C (if adjustment is set to 0). If the adjustment is set to +5, the temperature will be 55 °C instead. The curve is increased by 5 °C at all temperatures, i.e. it is parallel displaced by 5 °C. CTC V40...
- Page 8 Installer/Settings/Radiator system menu. When the heat is switched off in this way, the radiator pump stops and the mixing valve is shut down. The heating starts up automatically when it is required again. Outside Temperature Heating off, out CTC V40...
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Page 9: Technical Data
For the property owner Technical data Technical data V40 Lambda Rated output Fuel chamber volume litre Measurements fuel chamber (w x h x d) 370 x 680 x 549 Filling door (w x h) 380 x 302 Max. operating pressure Max. -
Page 10: Dimensions
Ersättes av Skala 1:10 art. nr Måttskiss Benämning Om ej annat angives gäller ovanstående Draining G 1/2" Grupp Material Produkt CTC V40 Flue gas connection Ø 150 Reg. nr Sign. Ritad Kontr. Normgr. Godk. prod Utgåva 586190 blad 1/1 Sleeve ¾" thermal valve... -
Page 11: Description
25. Inductive sensor Cleaning door 17. Ceramics Thermal safety heat 18. Start button Seal, secondary air intake Cast steel grate Rear ceramic grate Front ceramic grate Front combustion chamber block Rear combustion chamber block Silica fibre braid Glass fibre braid CTC V40... -
Page 12: Firing
The flue gas fan ensures that the flame finds its way down the grate, and with the help of a control flue the flame starts rotating. The fan sucks the air and the flame on through the ceramics where the remaining gases are burned. The air continues through the heat transfer pipes and out through the chimney. CTC V40... -
Page 13: Fuel
• CTC V40 with Lambda probe automatically sets itself for best burning with both primary and secondary air settings. • For CTC V40 without Lambda probe the property owner sets the 50 cm primary and secondary air settings. -
Page 14: Start Up
Plan the heating and wood inlay so that you utilize the boiler and the accumulator system maximally CTC V40... -
Page 15: Heating Phase
• For CTC V40 Lambda: after filling with the appropriate amount of wood, the control system of the boiler monitors the heating fully automatically. • For CTC V40: the air is set before start. The ash door must not be opened during heating. -
Page 16: Control Panel
Press the arrow to go With this button you start the fan. up and see more lines. The arrow disappears when there are no more lines. Information area Here information, temperatures, values, etc. are displayed. CTC V40... - Page 17 For the property owner CTC V40...
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Page 18: Overview Menus
Addheat Program ID XXXX Program ver 09 XXXX Stored operation data Operation time h 8760 Stop high BT Stop high BT/24h Night reduction Heating circuit 1 Heating circuit 2 Heating circuit 3 Heating circuit 4 Installer Settings Service CTC V40... - Page 19 16.00 Prim. air min % Decrease 21.00 Prim. reg. K Increase 16.00 Prim. reg. time s Sec. startup % Sec. max high % Sec.min low % Sec. reg. K Sec. reg. time s Service Function test Settings coded CTC V40...
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Page 20: Detail Description Menus
CTC V40 displays only menus for systems and function selected in the main menu. All other menus not valid for your system are hidden. If adjustments are to be made in the heating system, contact your installation engineer for help. -
Page 21: Time Setting (Lambda Only)
Current information from all included components. Stored operating data Here operating values for a longer time past are displayed Night reduction During scheduled periods the temperature can be reduced Installer Different settings the property owner should make in consultation with the installation engineer. CTC V40... -
Page 22: Room Temperature (Lambda Only)
1 (2, 3, 4)” menu, the cursor is reset to the middle position again. At the night reduction, ”NR” is displayed in the upper right corner. The thermostats of the radiators must be fully open and well operating when the system is tuned. CTC V40... -
Page 23: Operation Data
This menu is displayed when the heat circulation system has been Outdoor °C ( Lambda only) activated. Shows the outdoor temperature on the outdoor sensor, connected to CTC V40. The sensor is used to control the comfort in the house. Room temp 1 °C 20.1 (20.0) -
Page 24: Stored Operation Data
Reduced or Stop. Stop high BT last Indicates number off times the boiler have had to high boiler temperature and the status is set to Reduced or Stop, during last session. CTC V40... -
Page 25: Night Reduction (Lambda Only)
Factory value “Room temp red” -2°C (setting -40 to 0°C). Factory value ”Prim flow red” -3°C (setting -40 to 0°C). Week prog or Block The scheduling is done in these menus; see next section. CTC V40... -
Page 26: Week Prog. (Lambda Only)
Set the day and time the temperature should become normal again. If two decrease periods during the week are required, they should be programmed in chronological order.. Example: Decrease Sun 18.00 Increase Wed 16.00 Decrease Thu 21.00 Increase 16.00 CTC V40... -
Page 27: Maintenance
The fan should be removed once every year and cleaned if necessary. replacement When replacing the product, or part of it, disposal shall be made in accordance with current regulations. Use CTC original parts only for replacement of components. CTC V40... -
Page 28: Sweeping
Be careful when reassembling. lever sweeping (lambda only) Sweeping the CTC V40 is very simple. It is done with a lever (placed on the side and can be moved over to the other side) which, by a back-and-forth movement, sweeps the turbulators. -
Page 29: Installation And Maintenance
Make sure the lever for lever sweeping is placed on the side of the burner where the 0,6 m service area is, for easier mainte- nance. CTC V40... -
Page 30: Doors
E. Hinge F. Lock fastener G. Inductive sensor H. Filling door I. Ash door The seal of the filliing door must be checked regularly, and exchanged in case of damage. The seal must be exchanged every five year. CTC V40... -
Page 31: Removal Of Doors
Components of the upper door on the left side should be moved to the right side of the lower door. Components of the lower door on the right side should be moved to the left side of the upper door. CTC V40... -
Page 32: Chimney
If necessary, suitable measures shall be taken, e.g. installation of inserts. Con- tact your local master chimney sweeper for recommendation of any kits or other uncertainties regarding the smoke flue. An incorrectly installed boiler can cause condensation damages in the chimney. CTC V40... -
Page 33: Pipe Installation
It should also be connected to an expansion system. connecting to accumulator The CTC V40 is prepared for connection to buffer tanks. Recommended accumulator volume: 2000-3000 litres. Load unit For best system function, we recommend that this system be used. The control system of the boiler is factory set for this. -
Page 34: Schematic Diagram For System With Load Unit
Installation and maintenance schematic diagram for system with load unit Load unit CTC V40... -
Page 35: Electrical Installation
Outlet charge group/charge pump 230V 1N ~ 3-wire female connector electrical charge to Output fan 230V 1N ~ 5-wire female connector hurt, or even kill a Cable through high voltage 230V person. Cable through sensor 1 2 3 CTC V40... -
Page 36: Electric Diagram
Installation and maintenance A2 - Relay/Main PCB A4 - Relay Expansion PCB (Lambda only) A3 - Lambda PCB electric diagram CTC V40... - Page 37 Installation and maintenance CTC V40...
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Page 38: Accessories
Mixing valve 2 (Lambda only) Neutral: Terminal F10 connected by test running it in menu 230V 1 N~ (If the mixing valve has an earth “Installer/Service/Function test” in connection, it can be connected to the control system. the PE Terminal) CTC V40... - Page 39 The wires must be connected correctly in order for the sensor to work. Primary flow sensor 2 (NTC 22k) (Lambda only) Placement: on the primary flow pipe after mixing valve 2 after heat circ. pump 2. Connect the sensor to the circuit card at positions H3 and H4. CTC V40...
- Page 40 If the room sensor is deselected, the heating level is controlled by the outdoor sensor/primary flow sensor. The alarm lamp on the room sensor still functions as normal. A room sensor does not need to be installed if the function is deselected. CTC V40...
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Page 41: Setting After Electrical Installation
Note that the alarm function for the room sensor (LED) is not shown on the display but must be checked at the sensor. The current sensor connection has no alarm, but the current can be read in the “Operation data” menu. CTC V40... -
Page 42: Control System
Load factory settings The product is delivered with factory settings. These can be recovered by activating this function. Note! When resetting the product, the lambda function is deactivated, and must be activated manually. CTC V40... -
Page 43: Setting Boiler
This menu is displayed if charge pump is selected as charge type. Here is Stop charge pump BT °C indicated at which boiler temperature the charge pump should stop. CTC V40... -
Page 44: Settings Dhw
Heat circ. 3 Heat circ. 4 Setting of defined heating system. Heat circuit 1 Heat circuit 2 Setting of defined heating system. Setting of defined heating system. Heat circuit 3 Setting of defined heating system. Heat circuit 4 CTC V40... -
Page 45: Heating Circuit (Lambda Only)
Prim flow decrease If night reduction is programmed, and room sensor is not connected, the room primary flow temperature is reduced by the set value during the night reduction period. CTC V40... -
Page 46: Service
In the “Service” menu you and your installation engineer describe for the Function test CTC V40 how the heating system looks and what it consists of. The V40 Settings coded then hides menus which are not current and shows only those which are of value to your heating system. -
Page 47: Factory Setting Coded
Accuracy O2 % Prim. start up % Prim. air max % Prim. air min % Prim. reg. K Prim. reg. time s Sec. startup % Sec. max high % Sec.min low % Sec. reg. K Sec. reg. time s CTC V40... -
Page 48: Alarm- And Information Text
Max Flue gas XX °C Flue gas temperature is higher than the Do not open the filling door. set value ”Max Flue gas” Check turbulators/sweeping at latter time.. Communication error If heating circuit is selected, without being connected. CTC V40... -
Page 49: Sensor Resistance
1883 22000 2478 27100 3289 33540 41800 52400 NTC 3K3 - Flue gas sensor Resistance Resistance Resistance Temperature °C Temperature °C Temperature °C 162212 1452 98322 1132 61465 39517 26064 17598 12140 8541 6119 4459 3300 2477 1885 CTC V40... -
Page 50: Declaration Of Conformity
Verantwortung, dass das Produkt, CTC V40 declaration of conformity som omfattas av denna försäkran är i överensstämmelse med följande direktiv, auquel cette déclaration se rapporte est en conformité avec les exigences des normes suivantes, to which this declaration relates is in conformity with requirements of the following directive, auf das sich diese Erklärung bezieht, konform ist mit den Anforderungen der Richtlinie,...
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