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Paitec ES8500 User Manual

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ES8500
User Manual
Paitec USA-UM-ES8500_191206_EN_Rev.01

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Summary of Contents for Paitec ES8500

  • Page 1 ES8500 User Manual Paitec USA-UM-ES8500_191206_EN_Rev.01...

  • Page 2: Table Of Contents

    User Manual ES8500 Contents Introduction Introduction Specifications Identifying Parts Installation Installation Operation OP Panel Paper Loading Fold Type Setting Understanding Folding Mechanism Operation Functions Maintenance Paper Jam Trouble Shooting Cleaning Ver. 01...

  • Page 3: Introduction

    This manual is prepared to provide you with guidelines on how to properly operate and maintain the ES8500. Please read this user manual before operating in order to prevent unexpected malfunction or damage. Please refer to the manual carefully and follow the instruction.

  • Page 4: Specifications

    Introduction Specifications Features ES8500 is a mid-volume pressure sealer. It features processing speed up to 9,000 ● forms per hour, perfect sealing quality with 2 metal seal rollers, with a monthly duty cycle of up to 130,000 forms per month.

  • Page 5: Identifying Parts

    User Manual ES8500 Introduction Identifying Parts Main Body ④ ① ② ⑤ ③ ① Feeding Unit Safety Cover ② Upper Fold Cassette Safety Cover ③ Lower Fold Cassette Door ④ OP Panel ⑤ Conveyor (optional) Ver. 01...
  • Page 6 User Manual ES8500 Introduction Identifying Parts Large Capacity Feed Table ⑤ ① Feed Assist Hanger ② Feed Guide (Left) ⑥ ③ Feed Guide (Right) ② ④ ④ Locking Knob ③ ⑤ In-feed Roller ① ⑥ Paper Detection Sensor Lower Fold Cassette ④...
  • Page 7 User Manual ES8500 Introduction Identifying Parts Exit Side ① ② ⑤ ③ ④ ① Power Switch ② Main Power Socket ③ Conveyor Power Socket ④ 110~230V Switching Switch ⑤ Emergency Switch Be careful when you change the 110~230V Switching Switch. If the voltage selection is not correct, it may cause a damage on the machine.

  • Page 8: Installation

    User Manual ES8500 Installation Installation Installation Environment 1. Input power : 100V / 230V (selected by 110~230V Switching Switch) 2. Machine size(mm) : 24” x 18” x 16” (without conveyor) 3. Machine weight : 115 Lbs. - Weight of a product is heavy, please use appropriate table to support it.

  • Page 9: Op Panel

    User Manual ES8500 Operation OP Panel OP Panel Display Ready 1240 ① Mode: Machine setting and working condition. ② Speed: Variable speed (adjustable, 6K / 7K / 8K / 9K) ③ Counter: Counter of current job. ④ Total Counter: Counter of total operation.
  • Page 10 User Manual ES8500 Operation OP Panel OP Panel Functions ① Start / Stop: Start & stop the machine. If you press during setting, it returns to the prior condition *Press the button while Feed Table is moving up & down, the Feed Table stops at current position.

  • Page 11: Paper Loading

    Operation Paper Loading Paper Size ES8500 handles any form that is larger or smaller than the following forms. Paper Feeding 1. Before loading the forms onto the machine, please make sure all forms are aligned and fanned. Please refer to the images below.
  • Page 12 User Manual ES8500 Operation Paper Loading 2. Open the safety cover of the feeding unit. The tray will go down. 3. When the feed tray is down to the bottom, loosen the green knobs on both paper guides. 4. Load the aligned forms onto the feed tray and adjust the paper guides so they are gently covering the sides of the stacked forms.

  • Page 13: Fold Type Setting

    User Manual ES8500 Operation Fold Type Setting Setting of Paper and Folding Type The following instruction shows how to set 8 ½” x 11” size Z-Fold. (Note: Please be noted that the position marker doesn’t guarantee 100% positioning) 1. Lower Cassette Fold Setting - 93mm 1) Unlock the fold position of the lower cassette by turning the stopper locking knob counter clockwise.
  • Page 14 ES8500 Operation Understanding Folding Mechanism It is important to understand how ES8500 folds paper in order to accurately set the fold setting. Please read the following information carefully to fully understand the folding mechanism of ES8500. 1. The folding unit is composed of rollers, cassettes and stoppers.
  • Page 15 User Manual ES8500 Operation Understanding Folding Mechanism 4. The form hits the lower cassette stopper and forms a buckle. The folded form then enters in between the two outer rollers. 5. The folded form then exits the fold rollers and then are sent to the press unit.
  • Page 16 User Manual ES8500 Operation Understanding Folding Mechanism Z-Fold Setting Upper Cassette Paper In-feed Direction Lower Cassette Stopper ③ ② ① Second Fold First Fold (Lower Cassette) (Upper Cassette) In-feed Direction When setting a Z-Fold, please read the following steps. 1. Measure the length from line 1 to line 2 of the form as indicated in the image above.
  • Page 17 User Manual ES8500 Operation Understanding Folding Mechanism V-Fold Setting V-fold Guide ② ① First Fold (Upper Cassette) In-feed Direction When setting a V-Fold, please read the following steps. 1. Measure the length from line 1 to line 2 of the form as indicated in the image above.
  • Page 18 User Manual ES8500 Operation Understanding Folding Mechanism C-Fold Setting ③ ② ① Second Fold (Lower Cassette) First Fold (Upper Cassette) In-feed Direction When setting a C-Fold, please read the following steps. 1. Measure the length from line 1 to line 3 of the form as indicated in the image above.
  • Page 19 User Manual ES8500 Operation Understanding Folding Mechanism Double-Fold Setting ③ ② ① Second Fold (Lower Cassette) First Fold (Upper Cassette) In-feed Direction When setting a Double-Fold, please read the following steps. 1. Measure the length from line 1 to line 3 of the form as indicated in the image above.
  • Page 20 User Manual ES8500 Operation Understanding Folding Mechanism Window-Fold Setting ④ ③ ② ① Second Fold (Lower Cassette) First Fold (Upper Cassette) In-feed Direction When setting a Window-Fold, please read the following steps. 1. Measure the length from line 1 to line 4 of the form as indicated in the image above.

  • Page 21: Operation

    Press the Thickness button on the OP Panel to detect the thickness of the paper. ① The ES8500 has a light sensor to detect paper thickness & prevent double feeding. When you press the Thickness button, a sheet of paper is fed and automatically detects the paper thickness.

  • Page 22: Functions

    User Manual ES8500 Operation Functions Batch Count You can set the Batch Count of jobs to be done. For example, if you set the count on 100, machine will stop operating when the job reaches 100. Press Start/Stop button again, machine will start to finish another 100.
  • Page 23 User Manual ES8500 Operation Functions Thickness The Thickness function detects the thickness of the paper through the light sensor to prevent serious paper jams due to double or multiple feeding. ① Press the Thickness button, 1 sheet is fed to detect the thickness of the paper.
  • Page 24 User Manual ES8500 Operation Functions Jam Free In case the paper is jammed at folding roller or press roller, machine will stop with error message. Then, press Jam Free button, the fold and seal rollers will turn in reverses so that you can manually remove the paper jam.

  • Page 25: Paper Jam

    User Manual ES8500 Maintenance Paper Jam Upper Fold Cassette (UCA) Paper Jam ① Open Safety Cover (Right) ② Pull out the UCA & remove the paper jam. Lower Fold Cassette (LCA) Paper Jam ① Pull out the LCA. ② Remove the paper jam.

  • Page 26: Trouble Shooting

    User Manual ES8500 Maintenance Trouble Shooting No Power ① Check whether the power cable is properly connected. ② Check the power supply. ③ Check the Emergency Button is pushed. Incorrect Folding ① Check out the fold position of UCA / LCA is correct.

  • Page 27: Cleaning

    User Manual ES8500 Maintenance Cleaning Infeed Roller Set The feeding rollers consist of three different rollers as Pickup / Feed / Separation Roller. If the rollers are contaminated or worn out, feeding failures might be occurred. Please clean the roller periodically. If they are worn out, replace 3 of them at once.
  • Page 28 User Manual ES8500 Maintenance Cleaning Fold Rollers Since Pressure seal forms leave paper dust, ink and toner residues. It is very important to occasionally clean the surface of the each roller to maintain its best condition for better performance. ① Open the Safety Cover (Right) & pull out UCA.
  • Page 29 User Manual ES8500 Memo Ver. 01...
  • Page 30 User Manual ES8500 Memo Ver. 01...
  • Page 31 User Manual ES8500 Memo Ver. 01...
  • Page 32 User Manual ES8500 http://www.paitec.com Ver. 01...

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