Table of Contents
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Instructions
e e e - - - Xtreme®
Xtreme® Driver
Xtreme®
Driver
Driver
Electric driver
driver for
for application
application of of of finishing
Electric
Electric
driver
for
application
For
For
For professional
professional use
professional
use only.
use
only.
only.
Important
Important Safety
Important
Safety
Safety Instructions
Read all warnings and instructions in this manual and the system
manual. Save all instructions.
See pages 3 for model and approvals
information.
finishing materials
materials and
finishing
materials
Instructions
Instructions
PROVEN QUALITY. LEADING TECHNOLOGY.
and protective
protective coatings
coatings using
and
protective
coatings
3A5124B
using e e e - - - Xtreme
Xtreme Sprayers.
Sprayers.
using
Xtreme
Sprayers.
EN
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Summary of Contents for Graco e-Xtreme Driver
- Page 1 Instructions e e e - - - Xtreme® Xtreme® Driver Xtreme® Driver Driver 3A5124B Electric driver driver for for application application of of of finishing finishing materials materials and and protective protective coatings coatings using using e e e - - - Xtreme Xtreme Sprayers.
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Page 2: Table Of Contents
Pressure Control.......... 9 Wiring Schematic..........26 Maintenance ............9 Technical Specifications........27 Preventive Maintenance Schedule ....9 Change the Oil..........9 Graco Extended Warranty ........28 Check Oil Level ........... 9 Bearing Pre-Load......... 9 Error Code Troubleshooting ........ 10 Model Information Information... -
Page 3: Warnings
Take precautions to avoid such impact or contact. • All flameproof joints are critical to the integrity of the driver as approved for hazardous locations and are not repairable if damaged. Damaged parts must be replaced only with genuine Graco parts with no substitutions. 3A5124B... - Page 4 Warnings WARNING WARNING WARNING ELECTRIC ELECTRIC ELECTRIC SHOCK SHOCK SHOCK HAZARD HAZARD HAZARD This equipment must be grounded. Improper grounding, setup, or usage of the system can cause electric shock. • Turn off and disconnect power at main switch before disconnecting any cables and before servicing or installing equipment.
- Page 5 Warnings WARNING WARNING WARNING TOXIC TOXIC TOXIC FLUID FLUID OR FLUID OR FUMES FUMES FUMES Toxic fluids or fumes can cause serious injury or death if splashed in the eyes or on skin, inhaled, or swallowed. • Read Safety Data Sheets (SDSs) to know the specific hazards of the fluids you are using. •...
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Page 6: Component Identification
Component Identification Component Identification Identification Component Component Identification Ref. Description Ref. Ref. Description Description Driver Fused Safety Switch (not shown) Lift Ring Oil Drain Plug Driver Output Shaft Oil Sight Glass Status Indicator Light (LED) Pressure Control Knob Oil Fill Cap (vented) Power Switch (Lock-out tag-out equipped) Electrical Junction Box Conduit Entry... -
Page 7: Setup
Loosen the ground screw (ZZ) and attach a ground wire (Graco part 244524 - not supplied). Tighten the ground screw securely. Connect the other end of the ground wire to a true earth ground. -
Page 8: Operation
Operation Operation Operation Operation Startup Pressure Relief Relief Procedure Procedure Startup Startup Pressure Pressure Relief Procedure 1. Unlock the fused safety switch (B) and turn it on. Follow the Pressure Relief Procedure 2. Turn the power switch (S) ON. whenever you see this symbol. 3. -
Page 9: Driver Operation
Driver Driver Operation 3. Open the fill cap (P) and add Graco Part No. 16W645 Silicone-Free Synthetic ISO 220 EP Gear Oil. Check the oil level in the sight glass (K). Fill until the oil level is near the halfway point of... -
Page 10: Error Code Troubleshooting
Error Code Troubleshooting Error Code Code Troubleshooting Troubleshooting Error Error Code Troubleshooting Standby Mode Mode Standby Standby Mode Error codes can take two forms: • Alarm: Alarm: Alerts you to the cause of the alarm and Alarm: When slow blinking is displayed, the driver has shuts down the driver. - Page 11 • Calibrate the encoder (this code will blink if calibration is in progress). Graco Contact Contact Information Information ( • See Graco Graco Contact Information Graco Extended Warranty, page 28). Encoder Error Error Alarm Encoder Encoder Error • Cycle power and check the status indicator (L) to see if the error is still active.
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Page 12: Repair
9. Reconnect the lower to the driver. NOTE: NOTE: NOTE: Consult Graco Technical Assistance or your 10. Turn on power and resume operation. Graco distributor for genuine replacement fasteners. M8 x 30 socket-head cap screws of Class 12.9 steel or better with a minimum yield strength of 1100 MPa (160,000 psi) are acceptable alternatives. -
Page 13: Software Token Update
8. The latest software version for each system can be found at Technical Support at www.graco.com under the “FAQ” section. 3. Insert and press the token firmly into the token NOTE: The token requires no connector slot. -
Page 14: Control Board Replacement (25C187)
2. Follow the Pressure Relief Procedure, page 8 To avoid damage to the electric components, wear grounding strap (Graco Part No. 112190 – not 3. Decouple the pump lower from the driver per the supplied) and ground appropriately. system manual. - Page 15 Repair Remove Remove Remove Electronics Electronics Cover Electronics Cover Cover 1. Plug in all connectors. Ensure all connectors are securely attached to the control board. See Wiring Schematic, page NOTICE NOTICE NOTICE 2. Secure loose motor wires into the clip inside the housing (see Wiring Schematic, page 26).
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Page 16: Encoder Replacement (25C169)
NOTICE appropriate lock-out/tag-out procedures. Wait five minutes before servicing. To avoid damage to the electronic components, wear grounding strap (Graco Part No. 112190) 2. Follow the Pressure Relief Procedure, page 8 and ground appropriately. 3. Decouple the pump lower from the driver per the system manual. - Page 17 Repair Remove Remove Remove Motor Motor Motor Cover Cover Cover Install Install New Install New Encoder Encoder Encoder 1. Remove the 4 bolts that hold on the motor cover 1. If replacing the encoder cable (AE/AF) also, using a 6 mm hex wrench. Place bolts in a safe place the encoder connector cable through the location.
- Page 18 Repair Reinstall Reinstall Reinstall Electronics Electronics Electronics Cover Cover Cover onto onto onto Driver Driver Driver (only (only (only Reinstall Reinstall Motor Reinstall Motor Motor Cover Cover Cover if if if removed removed to to to replace removed replace replace the the encoder encoder encoder cable)
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Page 19: Position Sensor Replacement
2. Follow the Pressure Relief Procedure, page 8 To avoid damage to the encoder and control board, wear grounding strap (Graco Part No. 112190 – 3. Decouple the pump lower from the driver per the not supplied) and ground appropriately. - Page 20 Repair Remove Remove Remove Position Position Position Sensor Sensor Sensor 3. Tighten the jam nut on the position sensor finger tight. 1. Unplug the position sensor (AR) from the control NOTICE NOTICE NOTICE board (see Wiring Schematic, page 26). 2. Loosen the position sensor jam nut (AS) using Do not use a wrench to tighten the jam nut.
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Page 21: Notes
Notes Notes Notes Notes 3A5124B... -
Page 22: Parts
Parts Parts Parts Parts Driver Assembly: Assembly: 24X901 24X901 Driver Driver Assembly: 24X901 3A5124B... - Page 23 15–pack of 24 and 43 (part 25C168). † Consult Graco Technical Assistance or your Graco distributor for genuine replacement fasteners. M8 x 30 socket-head cap screws of Class 12.9 steel or better with a minimum yield strength of 1100 MPa (160,000 psi) are acceptable alternatives.
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Page 24: Repair Kits And Accessories
Replacement (25C187) , page — — — Software Update Kit (see system manual) Connection kits, to mount an 288207 For Xtreme 145 and 180cc Lower e-Xtreme Driver to an existing pump lower. Kits include tie rods, tie rod nuts, adapter, and coupler. 3A5124B... -
Page 25: Mounting Hole Pattern
Mounting Hole Pattern Mounting Hole Hole Pattern Pattern Mounting Mounting Hole Pattern A A A 6.186 in. (157 mm) B B B 6.186 in. (157 mm) C C C Four 3/8–16 Mounting Holes D D D Six 5/8–11 Tie Rod Holes: •... -
Page 26: Wiring Schematic
Wiring Schematic Wiring Schematic Schematic Wiring Wiring Schematic Install Motor Connector Under Clip Motor Temp Cable Motor Power Cable Token Cable Encoder Cable Position Sensor and Cable GG (J7) (J7) (J7) Reed Switch (not used) 3A5124B... -
Page 27: Technical Specifications
25° – 120° F -5° – 50° C 1.0 – 1.2 quarts 0.9 – 1.1 liters Oil capacity Oil specification Graco Part No. 16W645 Silicone-Free Synthetic ISO 220 EP Gear Oil Weight 110 lb 50 kg Minimum recommended generator size... -
Page 28: Graco Extended Warranty
With the exception of any special, extended, or limited warranty published by Graco, Graco will, for a period of twelve months from the date of sale, repair or replace any part of the equipment determined by Graco to be defective. This warranty applies only when the equipment is installed, operated and maintained in accordance with Graco’s written recommendations.
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