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Graco e-Xtreme Operation, Repair, And Parts

Graco e-Xtreme Operation, Repair, And Parts

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Operation, Repair, and Parts
e e e - - - Xtreme®
Xtreme® Sprayer
Xtreme®
Electric high
high pressure
pressure sprayer
Electric
Electric
high
pressure
For professional
For
For
professional use
professional
use only.
use
Important
Important Safety
Important
Safety Instructions
Safety
Read all warnings and instructions in this manual and in the e-Xtreme
Driver manuals. Save
See page 3 for model information. See
Technical Specifications for maximum
working pressure.
Sprayer
Sprayer
sprayer packages
packages for
for application
sprayer
packages
for
only.
only.
Instructions
Instructions
Save all all all instructions.
Save
instructions.
instructions.
PROVEN QUALITY. LEADING TECHNOLOGY.
application of of of protective
protective coatings.
application
protective
3A3164D
coatings.
coatings.
EN
Ex db IIA T2 Gb X

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Summary of Contents for Graco e-Xtreme

  • Page 1 Important Important Important Safety Safety Instructions Safety Instructions Instructions Read all warnings and instructions in this manual and in the e-Xtreme Driver manuals. Save Save all all all instructions. Save instructions. instructions. See page 3 for model information. See Technical Specifications for maximum working pressure.

  • Page 2: Table Of Contents

    Change the Oil..........16 Related Related Related Manuals Manuals Manuals Part Description Part Part Description Description 3A3165 e-Xtreme Driver Installation 3A5124 e-Xtreme Driver Operation, Repair and Parts 311619 Pump Mounting Kit Manual 311762 Xtreme Lower Manual 312145 XTR Gun Manual 3A3164D...

  • Page 3: Model Information

    Ex35, Wall Mount ✔ ✔ 24Z912 e-Xtreme Ex35, Wall Mount ✔ ✔ For maximum working pressure, see Technical Specifications, page * Lower Fluid temperature due to XTR5 gun. NOTE: NOTE: See the e-Xtreme Driver Installation manual for driver approvals information. NOTE: 3A3164D...

  • Page 4: Warnings

    Take precautions to avoid such impact or contact. • All flameproof joints are critical to the integrity of the driver as approved for hazardous locations and are not repairable if damaged. Damaged parts must be replaced only with genuine Graco parts with no substitutions. 3A3164D...
  • Page 5 Warnings WARNING WARNING WARNING ELECTRIC ELECTRIC ELECTRIC SHOCK SHOCK SHOCK HAZARD HAZARD HAZARD This equipment must be grounded. Improper grounding, setup, or usage of the system can cause electric shock. • Turn off and disconnect power at main switch before disconnecting any cables and before servicing or installing equipment.
  • Page 6 Warnings WARNING WARNING WARNING TOXIC TOXIC TOXIC FLUID FLUID FLUID OR OR FUMES FUMES FUMES Toxic fluids or fumes can cause serious injury or death if splashed in the eyes or on skin, inhaled, or swallowed. • Read Safety Data Sheets (SDSs) to know the specific hazards of the fluids you are using. •...

  • Page 7: Component Identification

    Junction Box Cover Pressure Adjustment Knob Outlet Check Valve Status Indicator Light (LED) Oil Fill Cap (vented) Junction Box Filter Cap (models equipped with integrated filter only) NOTE: See the e-Xtreme Driver Operation/Repair NOTE: NOTE: manual for warning label information. 3A3164D...

  • Page 8: Installation

    • Grounding wires and clamps for pails (Graco part 244524 – not supplied) See Driver Installation manual for instructions for • Two 5 gallon (19 liter) metal pails (Graco part power supply requirements. 101108 – not supplied) 1. Connect the ground wire (Y) to a ground stud on...

  • Page 9: Flush Before Using Equipment

    Installation Install Vented Vented Oil Oil Cap Cap Before Before Using Using Flush Before Before Using Using Equipment Equipment Install Install Vented Before Using Flush Flush Before Using Equipment Equipment Equipment Equipment The pump fluid section was tested with lightweight oil, which is left in the fluid passages to protect parts.

  • Page 10: Setup

    Setup Setup Setup Setup 3. Check packing nut (D). See Xtreme lower pump manual 311762 for packing nut torque. Fill with Throat Seal Liquid (TSL To avoid tip over, make sure cart is on a flat and level surface. Failure to do so could result in injury. 1.
  • Page 11 7. Check oil level. NOTICE NOTICE NOTICE Only use oil with Graco part number 16W645. Any other oil may not lubricate properly and can cause damage to the drive train. 8. Always flush and prime sprayer before each use (see Prime/Flush, page 13).

  • Page 12: Pressure Relief Procedure

    Setup Pressure Relief Relief Procedure Procedure Pressure Pressure Relief Procedure Disengage gun trigger lock. Follow the Pressure Relief Procedure whenever you see this symbol. Hold gun firmly against a grounded metal pail. Trigger the gun. This equipment stays pressurized until pressure is manually relieved.

  • Page 13: Prime/Flush

    Setup Prime/Flush Prime/Flush Prime/Flush 4. Close drain valve. To avoid fire and explosion, always ground equipment and waste container. To avoid static sparking and injury from splashing, always flush at the lowest possible pressure. 5. Turn power switch (E) ON. 1.
  • Page 14 Setup 7. If priming, equipment is now ready to spray 12. Pull pressure adjustment knob (H) out and turn (proceed to Spray, page 15). If flushing, proceed counterclockwise until it stops. Push the knob with step 8. in to lock. NOTE: The remaining steps are for flushing only.

  • Page 15: Spray

    Spray Spray Spray Spray 6. Disengage gun trigger lock. NOTICE NOTICE NOTICE Do not allow pump to run dry. It will quickly accelerate to a high speed causing damage. 7. Spray a test pattern. Read fluid manufacturer’s 1. Perform Prime/Flush, page recommendations.

  • Page 16: Shutdown

    Do not over-torque. The drain plug can inhibitor in pump to protect parts from corrosion. become stripped and damaged. To shutdown: 3. Open the oil fill cap (P) and add Graco Part No. 16W645 silicone-free ISO 220 synthetic EP gear 1. Perform Prime/Flush, page oil.

  • Page 17: Check Oil Level

    If oil is low, open water-based fluid in the pump overnight. First, the fill cap (P) and add Graco Part No. 16W645 flush with water or a compatible solvent, then with silicone-free ISO 220 synthetic EP gear oil.

  • Page 18: Troubleshooting

    Troubleshooting Troubleshooting Troubleshooting Troubleshooting NOTE: Check all possible remedies before NOTE: The status indicator (L) on the driver will blink NOTE: NOTE: NOTE: NOTE: disassembling pump. if an error is detected. Problem Problem Problem Cause Cause Cause Solution Solution Solution Pump output low on Exhausted fluid supply Refill and prime the pump.
  • Page 19 Over voltage (greater than Check the power supply. over and LED is off 300 V) No power to the control board Contact your Graco distributor or Tech Service for more information. Driver does not turn Encoder fault Cycle power. over and LED is on...

  • Page 20: Error Code Troubleshooting

    Troubleshooting Error Code Code Troubleshooting Troubleshooting Error Error Code Troubleshooting Standby Standby Mode Standby Mode Mode Error codes can take two forms: • Alarm: Alarm: Alerts you to the cause of the alarm and Alarm: When slow blinking is displayed, the driver has shuts down the driver.
  • Page 21 • Cycle power and check status indicator (L) to see if the error is still active. • Follow the calibration procedure listed in the e-Xtreme Driver Operation/Repair manual to calibrate the encoder (this code will blink if calibration is in progress).

  • Page 22: Repair

    Repair Repair Repair Repair 5. If the driver does not require service, leave it attached to its mounting. 6. Remove clip (11) and slide coupling cover (13) up to remove coupling (12). To reduce the risk of injury due to skin injection and splashing, perform the Pressure Relief Procedure, page 12 before...

  • Page 23: Outlet Check Valves

    Repair Outlet Check Check Valves Valves Outlet Outlet Check Valves 5. Use two wrenches to loosen the hose, then disconnect the hose from the outlet check valve housing. 1. Perform Pressure Relief Procedure, page 12, and disconnect the unit from the power source before removing or servicing the outlet check valve.

  • Page 24: Parts

    Parts Parts Parts Parts Parts Drawing Drawing Parts Parts Drawing For information on Warning Labels, see Driver Operation/Repair manual. Quick Start Guide 3A3067 (not shown) is available upon request. Wall mount sprayers only. † 3A3164D...
  • Page 25 CART, heavy duty, painted (Models 24Y901, 24Y902, 24Y903, 24Y904, (includes 14, 20, 21, 22) 24Y905, 24Y906, 24Y907, 24Y908, 24Z901, 24Z902, 24Z903, 24Z904, 24Z905, 24Z906, 24Z907, 24Z908) 24X901 (includes 2x 31 DRIVER, e-Xtreme Oil jugs, part 16W645) 100133 WASHER, lock, 3/8 100101...
  • Page 26 Parts Ref. Ref. Ref. Part Part Part Description Description Description Qty. Qty. Qty. H43850 HOSE, cpld, 4500 psi, 0.375 ID, 50 ft (Models 24Y901, 24Y903, 24Y905, 24Y907, 24Y909, 24Y911, 24Z901, 24Z903, 24Z905, 24Z907, 24Z909, 24Z911) XTR504 GUN, XTR5, 1 in. hnd, 4 fng, xhdrac (Models 24Y901, 24Y903, 24Y905, 24Y907, 24Y909, 24Y911, 24Z901, 24Z903, 24Z905, 24Z907, 24Z909, 24Z911) 25C189 (1/2 in.

  • Page 27: Outlet Check Valves Parts

    Parts Outlet Check Check Valves Valves Parts Parts Outlet Outlet Check Valves Parts Outlet Check Check Valves Valves Parts Parts List: List: Outlet Outlet Check Valves Parts List: 127631 127631 (3/4 127631 (3/4 (3/4 in. in. in. male male npt male npt inlet) inlet)
  • Page 28 Parts ATEX/Hazardous ATEX/Hazardous ATEX/Hazardous Location-Rated Location-Rated Location-Rated Power Power Cord Power Cord Kits Cord Kits (1–gland Kits (1–gland cable (1–gland cable shown) cable shown) shown) A A A – – – Cord Cord Grip Grip ATEX/Hazardous Location Location- - - Rated Rated Power Power Cords: Cords:...

  • Page 29: Dimensions

    Dimensions Dimensions Dimensions Dimensions Wall Mount Mount Systems Systems Wall Wall Mount Systems 3A3164D...
  • Page 30 Dimensions Cart Cart Cart Systems Systems Systems 3A3164D...
  • Page 31 Dimensions Hopper Systems Systems Hopper Hopper Systems 3A3164D...

  • Page 32: Technical Specifications

    5 kW 1.0–1.2 quarts 0.9–1.1 liters Oil capacity Oil specification Graco part number 16W645 silicone-free ISO 220 synthetic EP gear oil Inlet / Outlet Sizes Fluid inlet size 1 in. npt(m) [also includes 1 in. nps(swivel) to 1 in. npt(m) adapter elbow]...
  • Page 33 5 kW Oil capacity 1.0–1.2 quarts 0.9–1.1 liters Oil specification Graco part number 16W645 silicone-free ISO 220 synthetic EP gear oil Inlet / Outlet Sizes Fluid inlet size 1 in. npt(m) [also includes 1 in. nps(swivel) to 1 in. npt(m) adapter elbow]...

  • Page 34: Graco Standard Warranty

    Graco to be defective. This warranty applies only when the equipment is installed, operated and maintained in accordance with Graco’s written recommendations. This warranty does not cover, and Graco shall not be liable for general wear and tear, or any malfunction, damage or wear caused by faulty installation, misapplication, abrasion, corrosion, inadequate or improper maintenance, negligence, accident, tampering, or substitution of non-Graco component parts.

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