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DutchWest 2477 Installation & Operating Manual

Non-catalytic convection heater
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Installation & Operating Manual
Installation and Appliance Setup - Care and Operation
INSTALLER: Leave this manual with party responsible for use and operation.
OWNER: Retain this manual for future reference.
Call your dealer for questions on Installation, Operation, or Service.
NOTICE: SAVE THESE INSTRUCTIONS
Non-Catalytic Convection Heater
Model 2477
The French language version of this manual is available online:www.vermontcastings.com
La version française de ce manuel est disponible en ligne : www.vermontcastings.com
1
2278
Dutchwest
noncat
cover
5/04
Dutchwest • Non-Cat Model 2477 Installation Manual_R28 • 10/19
SAFETY NOTICE: IF THIS APPLIANCE IS NOT
P R O P E R LY I N S TA L L E D , O P E R AT E D A N D
MAINTAINED, A HOUSE FIRE MAY RESULT.
TO REDUCE THE RISK OF FIRE, FOLLOW THE
INSTALLATION INSTRUCTIONS. FAILURE TO
FOLLOW INSTRUCTIONS MAY RESULT IN PROPERTY
DAMAGE, BODILY INJURY OR EVEN DEATH.
CONTACT LOCAL BUILDING OFFICIALS ABOUT
RESTRICTIONS AND INSTALLATION INSPECTION
REQUIREMENTS IN YOUR AREA.
!
Please read this entire manual before
installation and use of this wood-burning
room heater.
Failure to follow these instructions could
result in property damage, bodily injury
or even death.
• Do not store or use gasoline or other flammable vapors
and liquids in the vicinity of this or any other appliance.
• Do not overfire - If any external part starts to glow, you
are overfiring. Close air controls. Overfiring will void
your warranty.
• Comply with all minimum clearances to combustibles
as specified. Failure to comply may cause a house fire.
!
Tested and approved for use with dry, seasoned cordwood
only. Do Not Burn Wet or Green Wood. Burning any other
type of fuel will void your warranty.
WARNING
CAUTION
30002314

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  • Page 1 5/04 The French language version of this manual is available online:www.vermontcastings.com La version française de ce manuel est disponible en ligne : www.vermontcastings.com Dutchwest • Non-Cat Model 2477 Installation Manual_R28 • 10/19 30002314...

  • Page 2: Table Of Contents

    Dutchwest ® The Dutchwest Model 2477 covered in this Owner’s Guide Accessories has been tested and listed by OMNI - Test Laboratories, Inc. of Portland, Oregon. The test standards utilized • Clearance-reducing Right Side Heat Shields were UL 1482 for the United States and ULC S-627 for Canada.

  • Page 3: Specifications

    2. These values are based on operation in building code-conforming homes under typical Winter climate conditions in the northeastern U.S. If your home is of nonstandard construction (e.g. unusually well-insulated, not insulated, built underground, or if you live in a more severe or more temperate climate), these figures may not apply. Since so many variables affect performance, consult your Dutchwest Authorized Dealer to determine realistic expectations for your home. Dutchwest • Non-Cat Model 2477 Installation Manual_R28 • 10/19 30002314...

  • Page 4: Installation

    Residential Type and Building Heating Appliance, UL 103, or 2) a code-approved masonry chimney with a flue liner. Figure 2 - If in sound condition and approved for use, either a Whatever kind you use, the chimney and chimney connector masonry or a prefabricated chimney may be used. must be in good condition and kept clean. ST241 chimney types 12/13/99 djt Dutchwest • Non-Cat Model 2477 Installation Manual_R28 • 10/19 30002314...
  • Page 5 Point the high temperatures that can be reached by smoke and exhaust gases and it may release toxic fumes under high heat. Figure 3 - The 2/3/10 rule for chimneys. AC246 Chimney Size Chimney Flue Liner The Model 2477 heater should be vented into a masonry 4/1/96 Flue chimney with a square flue with nominal flue size of 8” x 8” Elbow (203 x 203 mm), or a round flue with nominal flue size of 6” Thimble (152 mm). Slip Pipe Chimney liners larger than 8” x 12” (203 x 305 mm) may...
  • Page 6 They can eliminate the need to cut individual connector sections. Consult your local dealer about these special pieces. Toward Stove Flue Gas Direction Figure 5 - Crimped sections always point toward the stove so that ST242 any liquid condensation will not leak out. Chimney connector 12/13/99 djt Dutchwest • Non-Cat Model 2477 Installation Manual_R28 • 10/19 30002314...
  • Page 7 However, it must be possible to re-open the damper to inspect or clean the chimney. Observe Miniumum Clearances Close Off the Damper Opening with Sheet Metal and Sealant Figure 9 - The connector passes through the fireplace to enter flue. Special Fireplace Adapter Kits to simplify fireplace installations are ST797 available from your local dealer. thru fireplace 5/04 Dutchwest • Non-Cat Model 2477 Installation Manual_R28 • 10/19 30002314...
  • Page 8 Your Dutchwest dealer or your local building inspector can provide details of other approved methods of passing a chimney connector through a combustible wall. In Canada, this type of installation must conform to CAN/CSA-B365, Installation Code for Solid Fuel Burning Appliances and Equipment.
  • Page 9 Dutchwest ® NOTE: Do not vent your Dutchwest stove into a factory- built (zero-clearance) fireplace. These appliances and their chimneys are specifically designed as a unit for use as fireplaces. It may void the listing or be hazardous to adapt them for any other use. Floor Protection A tremendous amount of heat radiates from the bottom plate of your Dutchwest stove. The floor area directly under and...
  • Page 10 ® How to Determine if Alternate Floor Protection Materials Fireplace Installations are Acceptable: The Dutchwest Model 2477 has a reversible flue collar to allow for either top exit or rear exit installations. All floor protection must be noncombustible (i.e. metals, brick, stone, mineral fiber boards, etc.). Any organic You may install your Dutchwest Model 2477 in an existing materials (i.e. plastics, wood paper products, etc.) are...

  • Page 11: Clearances

    Top Trim (TT) ....12” (305 mm) ST800 Mantel (M) ..... 16” (406 mm) fireplace install Figure 15 - Minimum clearances for fireplace installation. Recommended clearances must be maintained between stove and the surrounding combustible components. Dutchwest • Non-Cat Model 2477 Installation Manual_R28 • 10/19 30002314...
  • Page 12 No stove or chimney connector heat shields are used in alcove installations. ALCOVE INSTALLATION OF THE DUTCHWEST MODEL #2477 IS PERMITTED IN BOTH THE US AND CANADA. Construction Requirements The following illustrations show noncombustible ceiling framing and maximum and minimum permitted dimensions for alcove construction.
  • Page 13 Rear exit, flue collar heat shield installations Top exit, flue collar heat shield, right side heat shield and chimney connector heat shields or double wall connector ST255a ST255a exit diagram 6/30/00 djt Dutchwest • Non-Cat Model 2477 Installation Manual_R28 • 10/19 30002314...
  • Page 14 (495 mm) (368 mm) Single-wall connector w/ 9-1/2” 6-1/2” connector heat shield & flue (241 mm) (165 mm) collar heat shield Double-wall connector & flue 10-1/2” 10-1/2” collar heat shield (267 mm) (267 mm) Front Clearance to 48” (All Installations) Combustibles: (1219 mm) Dutchwest • Non-Cat Model 2477 Installation Manual_R28 • 10/19 30002314...
  • Page 15 (711 mm) (305 mm) (473 mm) (483 mm) (229 mm) (410 mm) Single wall with no heat (A) 35” (B) 22” (C) 26-5/8” (D) 19” (E) 17” (F) 22-5/8” shields. (889 mm) (599 mm) (676 mm) (483 mm) (432 mm) (575 mm) Dutchwest • Non-Cat Model 2477 Installation Manual_R28 • 10/19 30002314...
  • Page 16 Figure 22 - Sidewall protection. ST802 sidewall protection ST801 5/04 rear wall protection 5/04 Wall Shields Meet at Corner 48” (1220mm) 48” (1220mm) Spaced 1” (25mm) from Floor Figure 23 - Corner wall protection. ST803 corner wall protection 5/04 Dutchwest • Non-Cat Model 2477 Installation Manual_R28 • 10/19 30002314...

  • Page 17: Assembly

    5. Place the bolt through a washer and then the door handle insert holder and align the leg with the bolt hole in the bottom of the stove. Tighten securely. Dutchwest • Non-Cat Model 2477 Installation Manual_R28 • 10/19 30002314...

  • Page 18: Smoke Alarm/Safety Tip

    Install the retaining ring and damage caused by the fire and correct any damage rheostat knob onto the shaft. before using your stove again. 4. Place cables where they won't be harmed by traffic. 5. Fan will not operate until stove reaches approximately 109°F. Dutchwest • Non-Cat Model 2477 Installation Manual_R28 • 10/19 30002314...

  • Page 19: Operation

    It is against federal primary air closed regulations to alter this setting or otherwise operate this wood heater in a manner inconsistent with operating 5/04 instructions in this manual. Dutchwest • Non-Cat Model 2477 Installation Manual_R28 • 10/19 30002314...
  • Page 20 Store your firewood under cover to keep it dry. Even for short-term storage, keep wood outside of the heater’s installation clearances and outside of the space around the heater required for refueling and ash removal. Figure 31- Damper operating positions. ST804 damper positions 5/04 Dutchwest • Non-Cat Model 2477 Installation Manual_R28 • 10/19 30002314...
  • Page 21 The stove’s paint and cement will emit a slight odor as these materials cure during the first few fires. You may wish to provide extra ventilation near the stove by partially opening a door or window until the odor disappears Dutchwest • Non-Cat Model 2477 Installation Manual_R28 • 10/19 30002314...
  • Page 22 Step 5. Once the ember bed is formed, prepare the stove for high-efficiency operation. Load it with fuel, first with smaller Figure 33 - Check the ash compartment before reloading the stove. splits of wood and then larger ones. Close the damper and set the air control lever to the “HIGH” position. Operate ST805 the stove for 15-20 minutes at this maximum air setting to remove ashes 5/04 guarantee the new load of fuel has fully ignited. Once the fuel is burning steadily, you may adjust the air supply to provide the desired heat output. Refer back to the air control settings chart on Page 20. Dutchwest • Non-Cat Model 2477 Installation Manual_R28 • 10/19 30002314...
  • Page 23 Note: It may take days for ash pail these coals to stop burning. Wood ash may be used as a 7/6/00 djt garden fertilizer. CAUTION Never use a vacuum cleaner to remove ash from the stove; always remove and dispose of the ashes properly. Dutchwest • Non-Cat Model 2477 Installation Manual_R28 • 10/19 30002314...

  • Page 24: Maintenance

    3. When the striker screw is properly adjusted, tighten the small locking nut against the pawl without allowing the striker screw to turn. Small Locking Nut Large Locking Nut Pawl Striker Screw Figure 36 - Door gasket. Door ST807 door gasket 5/04 Figure 35 - Door latch adjustment. Dutchwest • Non-Cat Model 2477 Installation Manual_R28 • 10/19 30002314 ST806 door latch...
  • Page 25 Screw air control lever. The air control should be loose enough for you to easily set its position by hand, but also snug enough Air Control to remain in that position until you change it. Figure 38 - Primary air control adjustment. ST808 primary air control 5/04 Dutchwest • Non-Cat Model 2477 Installation Manual_R28 • 10/19 30002314...
  • Page 26 Clean the chimney using a specially designed chimney cleaning brush, the same size and shape as the flue liner, attached to flexible fiberglass rods designed for this purpose. Run the brush up and down the liner so that any deposits fall to the bottom of the chimney where they can be removed through the clean-out door. Dutchwest • Non-Cat Model 2477 Installation Manual_R28 • 10/19 30002314...
  • Page 27 Inspect and Vacuum Both replacement is necessary. Rear Corners • Thoroughly clean the chimney. Ash Build-Up Figure 39 - Inspect and clean out ash accumulation on either side of the non-catalytic combustion system. ST876 clean ash pile 2/06 Dutchwest • Non-Cat Model 2477 Installation Manual_R28 • 10/19 30002314...
  • Page 28 There should be no more than eight feet of single-wall stove a masonry chimney; this makes the steel chimney support a pipe between the stove and a chimney. Longer runs can cool good draft more quickly than masonry does. Steel chimneys the smoke enough to cause draft and creosote problems. are not as attractive as masonry, but they are very durable Use double-wall stove pipe for longer runs. and generally outperform masonry. Dutchwest • Non-Cat Model 2477 Installation Manual_R28 • 10/19 30002314...
  • Page 29 Inspect your chimney frequently and clean it whenever Conclusion accumulation exceeds 1/4”. Woodburning is more an art than a science. Art includes technique; and since installations, homes, and fuel vary, the stove operator must also vary technique, (mostly timing), to achieve satisfying results. Over time, you will become familiar with the features of your particular installation; you will be able to identify cause and effect in a variety of seasonal circumstances, and adapt your operating habits to changing conditions. Dutchwest • Non-Cat Model 2477 Installation Manual_R28 • 10/19 30002314...

  • Page 30: Service Parts List

    - Model 2477 Ref. Description 2477 Bottom 3002174A Inner Bottom 30002175 Primary Air Manifold to Inner Bottom Gasket (1/4” Rd Fiberglass) 1203560 Inner Back 30002295 Right Side 3002082A Left Side 30002083A Outside Air Bracket 30002205 Fountain Assembly 30002100 Brick Support Bracket 30004465 Shoe Refractory 30002101 Shoe Gasket 30002286 Dutchwest • Non-Cat Model 2477 Installation Manual_R28 • 10/19 30002314...
  • Page 31 Dutchwest Convection Heater (continued) Model 2477 Ref. Description 2479 Lower Fireback Refractory 30002307 Upper Fireback Refractory 30002308 Lower Retainer, Rt 30002303 Lower Retainer, Lt 30002337 Right End Insulaton 30002337 Right End Refractory 30002209 Primary Air Flap Assembly 30002734 Inner Top 30002304 Firebrick Retainer 30002304 Damper 7000954 Damper Adjuster 7000950 Damper Crank 7000951 Damper Operating Rod...

  • Page 32: Warranty

    Firebox and heat exchanger, Grate and Stainless Limited 3 years Steel Burners, FlexBurn® System (engine, inner Lifetime cover,access cover and fireback) 90 Days All replacement parts beyond warranty period 4021-645J • 08-03-17 Dutchwest • Non-Cat Model 2477 Installation Manual_R28 • 10/19 30002314...
  • Page 33 Consideration must be given to the appliance location and configuration, environmental conditions, insulation and air tightness of the structure. 4021-645J • 08-03-17 Dutchwest • Non-Cat Model 2477 Installation Manual_R28 • 10/19 30002314...
  • Page 34 EXCEPT TO THE EXTENT PROVIDED BY LAW, HHT MAKES NO EXPRESS WARRANTIES OTHER THAN THE WARRANTY SPECIFIED HEREIN. THE DURATION OF ANY IMPLIED WARRANTY IS LIMITED TO DURATION OF THE EXPRESSED WARRANTY SPECIFIED ABOVE. 352 Mountain House Road • Halifax, Pa 17032 www.vermontcastingsgroup.com 4021-645J • 08-03-17 Dutchwest • Non-Cat Model 2477 Installation Manual_R28 • 10/19 30002314...

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