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High-Tech • Made in Switzerland
PACKED INDUSTRIAL PC WITH CORE (2) DUO PROCESSOR
The PIP is a low power, highly integrated rugged industrial PC with a specially designed aluminum housing.
This allows the PIP to operate in a standard or also in a harsh environment without fan or ventilation holes. The
design integrates standard connectors for easy connection. It can be used for any PC application where a
complete solution is needed. The PIP is 100% PC/AT compatible, and can easily be mounted on a 35 mm DIN
rail.
The PIP housing offers space for a 2.5 inch hard disk and a CD-ROM drive. With the integrated PC/104(- PLUS)
interface and the PCI-Express Mini Card Slot there are flexible expansion possibilities available. Fully bootable
FLASH disks are supported for projects where hard disks cannot be used. Particular precautions have been
taken that the EMC for the entire system is within the CE and FCC limits.
All these features make the PIP the ideal solution for the industry wherever a flexible, rugged and durable
complete Industrial PC is needed.
Features:
Core Duo L2400 1.66 GHz with 2 MByte Level2
●
Cache (PIP20)
Or Core 2 Duo L7400 1.5 GHz with 4 MByte Level2
●
Cache (PIP22)
Intel Mobile Technology components
●
Dual Channel DDR2-667 memory
●
Up to 3 GB memory with 1 GB soldered down
●
Suspend to Disk (S4) support
●
3D graphics with up to 224 MByte shared memory
●
2 Ethernet ports with up to 10M/100M/1G Bit/s
●
Up to 2 FireWire 1394b ports (800 Mbit/s)
●
Up to 6 USB 2.0 ports (480 MBit/s)
●
2 SATA-I ports (150 MByte/s)
●
1 Ultra DMA-100 IDE port
●
©2010 by MPL AG
PIP20 / PIP22
Technical Reference Manual
1 MByte Firmware Hub
●
Parallel port (SPP, EPP, ECP) with external floppy
●
disk capability
2 serial ports with RS232 interface
●
Four full featured PC/104(-PLUS) slots without ISA
●
Master and ISA DMA capability
Watchdog timer with hardware reset capability
●
2 serial ports with RS232 or RS485 interface
●
(optional)
UPS (optional)
●
Galvanically isolated power input (optional)
●
AC'97 Codec (optional)
●
CAN interface (optional)
●
RoHS compliant
●
1
MEH-10126-201 Rev. D
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Table of Contents
Related Manuals for MPL PIP20
Summary of Contents for MPL PIP20
- Page 1 PIP20 / PIP22 Technical Reference Manual High-Tech • Made in Switzerland PACKED INDUSTRIAL PC WITH CORE (2) DUO PROCESSOR The PIP is a low power, highly integrated rugged industrial PC with a specially designed aluminum housing. This allows the PIP to operate in a standard or also in a harsh environment without fan or ventilation holes. The design integrates standard connectors for easy connection.
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Page 2: Table Of Contents
PIP20 / PIP22 Technical Reference Manual High-Tech • Made in Switzerland TABLE OF CONTENTS 1 INTRODUCTION......................7 1.1 ABOUT THIS MANUAL......................7 1.2 SAFETY PRECAUTIONS AND HANDLING................7 1.3 ELECTROSTATIC DISCHARGE (ESD) PROTECTION............7 1.4 EQUIPMENT SAFETY......................7 1.5 MANUAL REVISIONS......................8 1.5.1 RELATED PRODUCTS.................... - Page 3 PIP20 / PIP22 Technical Reference Manual High-Tech • Made in Switzerland 2.3.4 INPUT POWER......................15 2.4 ENVIRONMENT........................15 2.4.1 TEMPERATURE RANGE..................... 15 2.4.2 RELATIVE HUMIDITY....................15 3 HARDWARE REFERENCE..................16 3.1 HOUSING DIMENSIONS..................... 16 3.1.1 TOP VIEW........................16 3.1.2 BOTTOM VIEW......................17 3.1.3 SIDE VIEW 1........................
- Page 4 5.1.5 PIP STATUS REGISTER 1..................50 5.1.6 PIP STATUS REGISTER 2..................51 5.1.7 PARALLEL PORT FLOPPY REGISTER..............51 5.1.8 PIP FAMILY ID REGISTER..................51 5.1.9 PIP20 VARIANT REGISTER..................52 5.1.10 PLD CODE REVISION REGISTER................52 5.2 BIOS............................. 53 5.3 DEVICE DRIVERS....................... 53 5.4 TOOLS..........................
- Page 5 PIP20 / PIP22 Technical Reference Manual High-Tech • Made in Switzerland 9 SUPPORT........................56 9.1 FAQs............................ 56 9.2 SERIAL NUMBER AND REVISION..................56 9.3 CONTACT MPL AG......................56 ©2010 by MPL AG MEH-10126-201 Rev. D...
- Page 6 PIP20 / PIP22 Technical Reference Manual High-Tech • Made in Switzerland TABLE OF FIGURES Figure 1: PIP2x Housing Top View........................16 Figure 2: PIP2x Housing Bottom View......................... 17 Figure 3: PIP2x Housing Side View 1........................18 Figure 4: PIP2x Housing Side View 2........................19 Figure 5: PIP2x Housing Side View 3........................
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Page 7: Introduction
1.4 EQUIPMENT SAFETY Great care is taken by MPL AG that all its products are thoroughly and rigorously tested before leaving the factory to ensure that they are fully operational and conform to specification. However, no matter how reliable a product, there is always the remote possibility that a defect may occur. -
Page 8: Manual Revisions
Technical Reference Manual High-Tech • Made in Switzerland 1.5 MANUAL REVISIONS 1.5.1 RELATED PRODUCTS Revision Related To • PIP20-1 • PIP20 and all its custom variants • PIP22 and all its custom variants 1.5.2 REVISION HISTORY Revision Date Description 2008-03-18 - Initial release of this document. -
Page 9: Related Documentation
The following documents are related to this manual. For detailed Information about a specific PIP setting or feature please refer to this additional manuals or data sheets. Reference Description Available from PIP20 BIOS User Manual MPL AG: www.mpl.ch/t2400.html PIP20 User Manual MPL AG: www.mpl.ch/t2400.html... -
Page 10: Standards Compliance
Technical Reference Manual High-Tech • Made in Switzerland 1.7 STANDARDS COMPLIANCE The PIP20 / PIP22 is designed to meet or exceed the most common industry and military standards. Particular references are: 1.7.1 EMC EN 55022 Class B (Information technology equipment - Radio disturbance characteristics - Limits and •... -
Page 11: Ordering Information
Product Name Product Features PIP20-1 • PIP20: 1.66 GHz Core Duo L2400 with 2 MByte Level2 Cache PIP22-1 • PIP22: 1.5 GHz Core 2 Duo L7400 with 4 MByte Level2 Cache • 1 GByte soldered down on board DDR2-667 memory •... -
Page 12: Specification
Technical Reference Manual High-Tech • Made in Switzerland 2 SPECIFICATION This chapter provides an overview of the PIP20 product and its features 2.1 ELECTRICAL 2.1.1 PROCESSOR • Low voltage 1.66 GHz Intel Core Duo processor L2400 with 2 MByte Level2 Cache in 65 nm technology •... -
Page 13: Rs485/Rs422 Interface Modules (Optional)
PIP20 / PIP22 Technical Reference Manual High-Tech • Made in Switzerland • 2 ports can be equipped either with RS232 or with RS485/RS422 interface modules (both optional). Please refer to the chapter below for more information. • COM1 - COM4 with 16 byte FIFO •... -
Page 14: Reset Button, Power Button
PIP20 / PIP22 Technical Reference Manual High-Tech • Made in Switzerland • HDD LED (green: IDE and / or SATA activity) • 1394b LED (yellow: FireWire Device connected) • LAN1 Activity LED (green : link established, green blinking: activity) • LAN1 Speed LED (dark: 10MBit/s, green: 100MBit/s, yellow: 1GBit/s) •... -
Page 15: Physical
PIP20 / PIP22 Technical Reference Manual High-Tech • Made in Switzerland 2.2 PHYSICAL 2.2.1 HOUSING • Aluminum • No ventilation holes • Easily mountable on 35 mm DIN rail 2.2.2 FORM FACTOR • Length: 270 mm (10.63 inch) standard version 440 mm (17.32 inch) Wintergarden version with PCI slot extension... -
Page 16: Hardware Reference
PIP20 / PIP22 Technical Reference Manual High-Tech • Made in Switzerland 3 HARDWARE REFERENCE 3.1 HOUSING DIMENSIONS 3.1.1 TOP VIEW SIDE VIEW 3 41.6 SIDE VIEW 4 48.3 162.1 Figure 1: PIP2x Housing Top View (Without Cover Foil) ©2010 by MPL AG... -
Page 17: Bottom View
PIP20 / PIP22 Technical Reference Manual High-Tech • Made in Switzerland 3.1.2 BOTTOM VIEW SIDE VIEW 4 59.5 81.1 SIDE VIEW 3 109.5 162.1 Figure 2: PIP2x Housing Bottom View ©2010 by MPL AG MEH-10126-201 Rev. D... -
Page 18: Side View 1
PIP20 / PIP22 Technical Reference Manual High-Tech • Made in Switzerland 3.1.3 SIDE VIEW 1 (72.2), [109.7] 51.7 40.9 SIDE VIEW 3 33.7 29.9 SIDE VIEW 4 24.3 (82.5), [120.0] 62.0 Figure 3: PIP2x Housing Side View 1 Note: Use the numbers in parentheses for the higher versions (82.5 mm) [120 mm]. -
Page 19: Side View 2
PIP20 / PIP22 Technical Reference Manual High-Tech • Made in Switzerland 3.1.4 SIDE VIEW 2 SIDE VIEW 4 21.6 24.5 22.6 23.0 22.1 30.6 25.0 SIDE VIEW 3 (82.5), [120.0] 62.0 Figure 4: PIP2x Housing Side View 2 Note: Use the numbers in parentheses for the higher versions (82.5 mm) [120 mm]. -
Page 20: Side View 3
PIP20 / PIP22 Technical Reference Manual High-Tech • Made in Switzerland 3.1.5 SIDE VIEW 3 144,9 67,7 TOP VIEW 17,2 59.5 94,4 BOTTOM VIEW 109.5 162,1 Figure 5: PIP2x Housing Side View 3 Note: Use the numbers in parentheses for the higher versions (82.5 mm) [120 mm]. -
Page 21: Opening The Case
PIP20 / PIP22 Technical Reference Manual High-Tech • Made in Switzerland 3.2 OPENING THE CASE Remove the 6 screws from the case top and the 3 screws from the User Slot if a SoundPAN-1 is installed. ● Figure 7: Removing The 6 Screws Lift up the cover slowly. -
Page 22: Dimensions And Placement
PIP20 / PIP22 Technical Reference Manual High-Tech • Made in Switzerland 3.3 DIMENSIONS AND PLACEMENT 3.3.1 DIMENSIONS OF THE PCB 116.10mm. 112.29mm. 71.12mm. 38.63mm. 36.09mm. 6.20mm. 4.30mm. 50.62mm. 66.68mm. 86.48mm. 100.97mm. 127.46mm. 147.30mm. 153.50mm. 162.10mm. Figure 9: Locations Of The Standoff And Mounting Holes ©2010 by MPL AG... -
Page 23: Parts Location
PIP20 / PIP22 Technical Reference Manual High-Tech • Made in Switzerland 3.3.2 PARTS LOCATION Figure 10: Parts Location ©2010 by MPL AG MEH-10126-201 Rev. D... -
Page 24: Switch Settings
PIP20 / PIP22 Technical Reference Manual High-Tech • Made in Switzerland 3.4 SWITCH SETTINGS 3.4.1 DIP SWITCH 1 (S1) – PERIPHERAL SETTINGS Default switch settings are in parentheses. SW1-1 Battery Backup CMOS battery backup off (ON) CMOS battery backup on SW1-2 WLAN Transmitter on Mini PCIe Slot disable, please refer to chap. -
Page 25: Dip Switch 2 (S2) - On Board Lvds Port (Lcd Panel) Settings
PC/104-PLUS IO-Voltage is 5.0 V 5.0 V PC/104-PLUS IO-Voltage is 3.3 V Figure 13: DIP Switch 3 3.4.4 DIP SWITCH 4 (S4) This DIP Switch is reserved for MPL AG use only. Display Mode (OFF) Default setting Do not use Figure 14: DIP Switch 4 ©2010 by MPL AG... -
Page 26: Connectors
PIP20 / PIP22 Technical Reference Manual High-Tech • Made in Switzerland 3.5 CONNECTORS 3.5.1 EXTERNAL CONNECTORS 3.5.1.1 Parallel Port Connector (J3) The parallel port can also operate as an external floppy disk port. The two modes can be switched in the BIOS setup (please refer to the appropriate PIP BIOS User Manual). -
Page 27: Serial-1 (J49) And Serial-3 (J37) Connector
PIP20 / PIP22 Technical Reference Manual High-Tech • Made in Switzerland 3.5.1.2 Serial-1 (J49) And Serial-3 (J37) Connector Signal Description Pin Assignment Carrier detect Receive data Transmit data Data terminal ready Ground Data set ready Request to send Figure 16: Serial Port Connector (DSUB 9 Male) -
Page 28: External Power Connector (J2)
PIP20 / PIP22 Technical Reference Manual High-Tech • Made in Switzerland 3.5.1.4 External Power Connector (J2) 3.5.1.4.1 Pin Assignment The counterpart for the 4-pin input connector is: Phoenix Contact AG, MC1,5/4STF-3,81. Signal Description Pin Assignment VINCON Input voltage (8 to 28 V, optional 20 to 48 V) -
Page 29: Figure 20: Connections Between All The Pip Power Connectors
PIP20 / PIP22 Technical Reference Manual High-Tech • Made in Switzerland 3.5.1.4.4 Power Input Circuit Power Input Extension Connector VINCON V+FUSE External Power Connector FUSE 3,2A T 0 Ohm Power Supply Input Filter and ESD Protection GNDCON Internal to Reset Button Logic... -
Page 30: Ps/2 Keyboard And Mouse Connector (J8)
PIP20 / PIP22 Technical Reference Manual High-Tech • Made in Switzerland 3.5.1.5 PS/2 Keyboard And Mouse Connector (J8) Laptop PS/2 pin assignment (6 pin mini-DIN, female). Because the PIP detects the connected device and selects the correct functionality, either a mouse or a keyboard can be connected to the same connector. -
Page 31: Dvi-I Connector (J20)
PIP20 / PIP22 Technical Reference Manual High-Tech • Made in Switzerland 3.5.1.8 DVI-I Connector (J20) DVI-I Connector with single channel TMDS port and legacy analog port. Signal Description Pin Assignment TMDS Data2- TMDS Data2+ Shield Data2 DDC Clock DDC Data... -
Page 32: Internal Connectors
PIP20 / PIP22 Technical Reference Manual High-Tech • Made in Switzerland 3.5.2 INTERNAL CONNECTORS 3.5.2.1 IDE Connector (J41) Standard 44 pin 2 mm IDE pin out. Signal Description Signal Description Pin Assignment /RESET Reset Ground Data bit 7 Data bit 8... -
Page 33: Led Panel Connector 1 (J38)
PIP20 / PIP22 Technical Reference Manual High-Tech • Made in Switzerland 3.5.2.4 LED Panel Connector 1 (J38) To this connector the MPL AG SoundPAN-x can be connected for visual indication of different activities. Signal Description Pin Assignment PWRLEDR Cathode of power LED (Red) -
Page 34: Sdvo Expansion Module Connector (J19)
PIP20 / PIP22 Technical Reference Manual High-Tech • Made in Switzerland 3.5.2.6 sDVO Expansion Module Connector (J19) This connector is used for further MPL AG system expansion modules. Signal Description Pin Assignment BLENA LVDS Flat panel backlight enable BLCTL LVDS Flat panel backlight brightness control... -
Page 35: Lvds Connector (J27)
PIP20 / PIP22 Technical Reference Manual High-Tech • Made in Switzerland 3.5.2.7 LVDS Connector (J27) This connector allows a direct connection of a LVDS flat panel. Signal Description Pin Assignment LVDS1_TX0- Channel1 port 0 data line - LVDS1_TX1- Channel1 port 1 data line -... -
Page 36: Backlight Inverter Connector (J28)
PIP20 / PIP22 Technical Reference Manual High-Tech • Made in Switzerland 3.5.2.9 Backlight Inverter Connector (J28) This connector supports different backlight inverters. Signal Description Pin Assignment Connected to the Input voltage on J4 Pin 1-3 *1 Connected to the Input voltage on J4 Pin 1-3 *1... -
Page 37: Internal Power Connector 2 (J6)
(Connector: Molex, 39-28-1043) 3.5.2.14 AC’97 Connector (J47) Used for MPL AGs AC’97 Codec Expansion Module SoundPAN-1 (optional). With this option the standard AC’97 connectors for Microphone In, Line In, Line Out and Headphone Out are available at the User Slot 1 (please refer to the appropriate PIP User Manual). -
Page 38: Firewire Header Connector (J14)
Reset Button Ground Ground Figure 42: Reset & Power Button Connector (Connector: Samtec, IPL1-102-02-S-D) 3.5.2.18 CAN Expansion Connector (J35) This connector is reserved for future MPL system expansions. Signal Signal Description Pin Assignment 5 V System Power Ground ISA Bus Data Signal 0... -
Page 39: Pc/104 Interface Connector (J29/J36)
(please refer to chapter 3.5.2.11 and 3.7). Signal not used or not available. ISA DMA cycles (with DRQ, DACK signals) and ISA Master cycles (with /MASTER signal) are not supported in the PIP20 design. ©2010 by MPL AG MEH-10126-201 Rev. D... -
Page 40: Pc/104-Plus Interface Connector (J53)
This connector is reserved for MPL test purpose. 3.5.2.23 JTAG Port Connector (J50) This connector is reserved for MPL production purpose. 3.5.2.24 LPC Bus Expansion Connector (J42) This connector is reserved for future MPL system expansions. ©2010 by MPL AG MEH-10126-201 Rev. D... -
Page 41: Module Sockets
It is the customers responsibility that memory modules supplied by third party vendors meet the above stated requirements. MPL AG will not be liable for memory modules that are purchased from third party vendors and don’t work in the PIP. -
Page 42: System-Voltages Supplied By The Pip
PIP20 / PIP22 Technical Reference Manual High-Tech • Made in Switzerland 3.7 SYSTEM-VOLTAGES SUPPLIED BY THE PIP The PIP has the possibility to supply -12 V, -5 V, 3.3 V, 5 V and 12 V to different connectors on the PIP PCB. -
Page 43: Theory Of Operation
PIP20 / PIP22 Technical Reference Manual High-Tech • Made in Switzerland 4 THEORY OF OPERATION 4.1 BLOCK DIAGRAM Firewire 1394b 9 pin D-SUB PS/2 25 pin D-SUB Connector Connectors Connector Connctor FSB667 RJ45 RJ45 2 USB2.0 DVI-I Connector Connector Connector... -
Page 44: Pc/At Functionality
PIP20 / PIP22 Technical Reference Manual High-Tech • Made in Switzerland 4.2 PC/AT FUNCTIONALITY The PIP operates as a standard PC/AT with all dedicated registers for Timers ● Interrupt controller ● DMA controller ● Real-time clock ● Keyboard controller ●... -
Page 45: Lan 2 Activity Indicator Led
PIP20 / PIP22 Technical Reference Manual High-Tech • Made in Switzerland 4.3.11 LAN 2 Activity INDICATOR LED The green LAN 2 Activity indicator lights whenever a link is detected. The LED blinks if network activity is detected. 4.3.12 LAN 2 Speed INDICATOR LED The LAN 2 Speed indicator lights green whenever a 100 MBit/s link is detected and lights yellow when a GBit/s link is detected. -
Page 46: Voltage Sensors
PIP20 / PIP22 Technical Reference Manual High-Tech • Made in Switzerland 4.8 VOLTAGE SENSORS In the SMSC Super-IO SCH3114 are four voltage sensors for CPU core voltage, 2.5 V, 5 V and 12V. Unfortunately until now there is no tool available for reading out this values. -
Page 47: Software
PLDCR2 PLDCR1 PLDCR0 Register Note: ● The RESERVED registers and register bits may be used in other PIPx industrial PCs from MPL AG or in further revisions of this PIP. Do not modify. ©2010 by MPL AG MEH-10126-201 Rev. D... -
Page 48: Can Resource Register
PIP20 / PIP22 Technical Reference Manual High-Tech • Made in Switzerland 5.1.2 CAN RESOURCE REGISTER CANRES: 804h Bit Number Function CANI3 CANI2 CANI1 CANI0 CANA3 CANA2 CANA1 CANA0 Default CANI[3 to 0] (Read / Write) These bits determine the interrupt routing of the IRQ0n pin on the CAN Expansion Interface Connector. -
Page 49: Can Control Register
PIP20 / PIP22 Technical Reference Manual High-Tech • Made in Switzerland 5.1.3 CAN CONTROL REGISTER CANCTRL: port 805h Bit Number Function Reserved Reserved Reserved Reserved Reserved Reserved Reserved CANRES Default CANRES (Read / Write) This bit determines the state of the RSTn pin on the CAN Expansion Interface Connector (please refer to the chapter 3.5.2.18). -
Page 50: User Led Control Register
PIP20 / PIP22 Technical Reference Manual High-Tech • Made in Switzerland 5.1.4 USER LED CONTROL REGISTER ULEDCTRL: port 809h Bit Number Function Reserved Reserved Reserved Reserved Reserved Reserved ULED2 ULED1 Default ULED2 (Read / Write) This bit controls the user LED2. -
Page 51: Pip Status Register 2
PIPID[7 to 0] (Read-Only) This register is used to identify the current PIP PCB Model and Revision. PIPID[7 to 0] Function PIP20 – PCB Rev. A PIP20 – PCB Rev. B PIP20 – PCB Rev. C PIP22 – PCB Rev. A PIP22 –... -
Page 52: Pip20 Variant Register
Bit Number Function PIPVAR7 PIPVAR6 PIPVAR5 PIPVAR4 PIPVAR3 PIPVAR2 PIPVAR1 PIPVAR0 Default PIPVAR[7 to 0] (Read-Only) This register is used to identify the assembly variant of the PIP20 PCB. PIPVAR[7 to 0] PIP Variant PIP Product Naming (label on PCB) -
Page 53: Bios
BIOS upgrading with an additional utility is easily possible. Please refer to the appropriate BIOS User Manual for additional information. 5.3 DEVICE DRIVERS The drivers can be found on the MPL AG homepage at the respective PIP pages. But the latest driver versions are always available on the Internet: Texas Instruments TSB82AA2 1394b FireWire Controller:?ProductID=2198 ●... - Page 54 PIP20 / PIP22 Technical Reference Manual High-Tech • Made in Switzerland This page intentionally left blank. ©2010 by MPL AG MEH-10126-201 Rev. D...
- Page 55 PIP20 / PIP22 Technical Reference Manual High-Tech • Made in Switzerland This page intentionally left blank. ©2010 by MPL AG MEH-10126-201 Rev. D...
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Page 56: Copyright
Brand or product names are trademarks and registered trademarks of their respective holders. 9 SUPPORT 9.1 FAQs Please have a look at our homepage www.mpl.ch/t2400.html. In the menu at the left hand side you will find FAQ's for each PIP. 9.2 SERIAL NUMBER AND REVISION For support it is needed that you know the product name, the product variant, the serial number and revision and the BIOS number of your PIP.
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