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Summary of Contents for SIGMATEK IPC 221
- Page 1 IPC 221 Industrial PC Operating Manual Date of creation: 04.12.2015 Version date: 20.11.2023 Article number: 20-450-221-E...
- Page 2 (print, photocopy, microfilm or in any other process) without the express permission. We reserve the right to make changes in the content without notice. The SIGMATEK GmbH & Co KG is not responsi- ble for technical or printing errors in the handbook and assumes no responsibility for damages that occur through...
- Page 3 CPU directly on the IPC. A CompactFlash cards can be used as program memory. Compatibility PC compatible. The IPC works with a standard PC BIOS, where SIGMATEK specific settings can be made. LASAL is provided as the operating system. 20.11.2023 Page 1...
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Page 4: Table Of Contents
Status LEDs ................. 10 Connectors .................. 11 Applicable Connector Cables ............ 17 Applicable Connectors ............... 18 Setting of Parameters for the IPC 221 with SET key (only under LASAL operating system) ..........19 Wiring ..................23 Wiring Example KTY ..............23 Note ....................24 Shielding .................. - Page 5 INDUSTRIAL PC IPC 221 CAN Bus Setup ..............26 CAN Bus Station Number ............26 Number of CAN Bus Participants ..........26 CAN Bus Data Transfer Rate ............. 26 CAN Bus Termination ..............27 Storage Media ................ 28 Buffer Battery ................ 28 Exchanging the Battery ............
- Page 6 IPC 221 INDUSTRIAL PC 15.4 Connecting Noise Generating Components ......46 15.5 Shielding Between Two Control Cabinets ....... 47 Page 4 20.11.2023...
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Page 7: Technical Data
INDUSTRIAL PC IPC 221 Technical Data Performance Data Processor Intel Celeron 1020E Addressable I/O/P modules VARAN bus: 65,280 CAN bus: > 100 S-DIAS bus: 64 Internal program memory 512-Mbyte CompactFlash card (12-610-051, included in delivery) (CompactFlash) Internal data memory 256 Kbytes (battery powered) -
Page 8: Standard Configuration
Problems can arise if a control is connected to an IP network, which contains mod- ules that do not run on a SIGMATEK operating system. With such devices, Ethernet packets could be sent to the control with such a high frequency (i.e. broadcasts), that the high interrupt load could cause a real-time runtime error or runtime error. -
Page 9: Electrical Requirements
INDUSTRIAL PC IPC 221 Electrical Requirements +18 … +30 V Supply voltage Supply voltage maximum 5.5 A Current consumption (maximum total current) Inrush current maximum 6 A (10-500 ms, load-dependent) Supply voltage 0.8 A Current consumption without external devices (+24 V) Current available for S-DIAS maximum 1.6 A... -
Page 10: Mechanical Dimensions
IPC 221 INDUSTRIAL PC Mechanical Dimensions IPC 221 218.5 x 110.3 x 77.2 mm (W x H x D) Miscellaneous Article number 20-450-221 Hardware version Project backup internally on CompactFlash card Standard UL 61010-1, UL 61010-2-201 (E247993) Approbations UKCA Environmental Conditions Storage temperature -20 ... -
Page 11: Mechanical Dimensions
INDUSTRIAL PC IPC 221 Mechanical Dimensions 20.11.2023 Page 9... -
Page 12: Connector Layout
IPC 221 INDUSTRIAL PC Connector Layout S-DIAS connector Status LEDs DC OK green LIGHTS IPC is supplied with +24 V green can be set from the application BLINKING (2 Hz) BLINKING (4 Hz) Error LIGHTS can be set from the application Page 10 20.11.2023... -
Page 13: Connectors
INDUSTRIAL PC IPC 221 Connectors X1: Power supply (4-pin Phoenix Contact) Function +24 V DC +24 V DC X2: VARAN Manager Out 1 (RJ45) Function n.c. n.c. n.c. n.c. n.c. = do not use X3: Ethernet 2 (RJ45) Function n.c. - Page 14 IPC 221 INDUSTRIAL PC X4: USB Host 2.0 (Type A) Function +5 V It should be noted that many of the USB devices on the market do not comply with USB specifications; this can lead to device malfunctions. This can lead to malfunc- tion of the device.
- Page 15 INDUSTRIAL PC IPC 221 X8 COM 1 / RS232 (10-pin Weidmüller Stecker) Function n.c. X9: KTY-Sensoren (6-pin Weidmüller) Function KTY1-A KTY1-B KTY2-A KTY2-B KTY3-A KTY3-B X11: Machine EEPRORM (4-pin Phoenix Contact) Function Data +3.3 V For X11, use only the machine EEPROM (article number 12-250-031)! 20.11.2023...
- Page 16 IPC 221 INDUSTRIAL PC X12: CAN 1 (6-pin Weidmüller) Function CAN A (LOW) CAN B (HIGH) CAN A (LOW) CAN B (HIGH) CAN GND n.c. X13: CAN 2 (6-pin Weidmüller) Function CAN A (LOW) CAN B (HIGH) CAN A (LOW)
- Page 17 INDUSTRIAL PC IPC 221 X14: DVI (24-pin DVI) Function Function DVI2 DVI3+ DVI2+ +5 V DVI4- Hot Plug Detect DVI4+ DVI0- DDC-CLOCK DVI0+ DDC-DATA V-Sync DVI5- DVI1 DVI5+ DVI1+ DVI-CLOCK+ DVI3 DVI-CLOCK- H-Sync green blue The following resolutions are supported: 640x480 –...
- Page 18 IPC 221 INDUSTRIAL PC X15: Mini-Ethernet – VARAN-Manager Out 2 (Industrial Mini I/O) Function TX/RX+ Tx/Rx- Rx/Tx+ n.c. Rx/Tx- n.c. Page 16 20.11.2023...
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Page 19: Applicable Connector Cables
INDUSTRIAL PC IPC 221 Applicable Connector Cables VARAN Cable type Length Article number RJ45 on industrial Mini I/O Type 1, drag chain capable 0.5 m 16-911-005 16-911-010 1.5 m 16-911-015 16-911-020 16-911-030 16-911-050 10 m 16-911-100 20 m 16-911-200 50 m... -
Page 20: Applicable Connectors
Industrial Mini I/O Plug Type 1 Lock Extend Version (not included in delivery) X18: 26-pin D-Sub (not included in delivery) The complete C-DIAS CKL 018 connector set with spring terminals is available from SIGMATEK under the article number 12-600-018. Page 18 20.11.2023... -
Page 21: Setting Of Parameters For The Ipc 221 With Set Key (Only Under Lasal Operating System)
INDUSTRIAL PC IPC 221 Setting of Parameters for the IPC 221 with SET key (only under LASAL operating system) To enter the mode to change settings, press and hold the SET button while the IPC is boot- ing. When the following display appears the SET button can be released. - Page 22 IPC 221 INDUSTRIAL PC When changing the graphic resolution, a special feature is available: Because the BIOS must first read the new value, the computer must be restarted (Reset value, current supply) The values from AUTOEXEC.LSL are used as the standard settings; changes are written back to this file.
- Page 23 INDUSTRIAL PC IPC 221 C1 ... CAN 1 PLC station 00-30 Station number C2 ... CAN 1 SPS Baud rate 00. 615,000 01. 500,000 02. 250,000 03. 125,000 04. 100,000 05. 50,000 06. 20,000 07. 1,000,000 C3 ... CAN 2 terminal station 00-30 Station number C4 ...
- Page 24 IPC 221 INDUSTRIAL PC I1, I2, I3, I4 IP address IP1: I1.I2.I3.I4, hexadecimal each 00-FF e.g.: I1 = 0A (decimal 10) I2 = 0A (decimal 10) I3 = 96 (decimal 150 I4 = 01 (decimal 1) results in IP address 10.10.150.1 S1, S2, S3, S4 subnet mask S1.S2.S3.S4,...
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Page 25: Wiring
INDUSTRIAL PC IPC 221 Wiring Wiring Example KTY 20.11.2023 Page 23... -
Page 26: Note
IPC 221 INDUSTRIAL PC Note The signals recorded by the analog modules are very small, as compared to the digital signals. To ensure error-free operation, a careful wiring method must be followed: • The DIN rail must have an adequate mass connection. -
Page 27: Esd Protection
INDUSTRIAL PC IPC 221 ESD Protection Typically, USB devices (keyboard, mouse) are not equipped with shielded cables. These devices are disrupted by ESD and in some instances, no longer function. Before any device is connected to, or disconnected from the IPC, the potential should be equalized (by touching the control cabinet or ground terminal). -
Page 28: Can Bus Setup
IPC 221 INDUSTRIAL PC CAN Bus Setup This section explains how to correctly configure the CAN bus. The following parameters must first be set: Station number and data transfer rate. CAN Bus Station Number Each CAN bus station is assigned its own station number. With this station number, data can be exchanged with other stations connected to the bus. -
Page 29: Can Bus Termination
In a CAN bus system, both end modules must be terminated. This is necessary to avoid transmission errors caused by reflections in the line. If the processor module like the IPC 221 is an end module, it can be terminated by placing a 120 Ω resistor between CAN A (LOW) and CAN B (HIGH). -
Page 30: Storage Media
Buffer Battery The exchangeable buffer battery ensures that the clock time (RTC) and SRAM data of the IPC 221 is preserved in the absence of a supply voltage. A lithium battery is installed at the manufacturer. After delivery of the IPC 221 and storage of one year, the lifespan of the battery reaches 8 years. -
Page 31: Exchanging The Battery
INDUSTRIAL PC IPC 221 Exchanging the Battery Exchanging the battery without data loss is possible. Supply device with least Switch device. From switching off the supply voltage and removing the battery data are buffered for ca. 4 minutes. Remove the battery directly after switching off the supply (maxi- mum 1 minute). -
Page 32: Process Diagram
IPC 221 INDUSTRIAL PC 10 Process Diagram Page 30 20.11.2023... -
Page 33: System Boot Checkpoints
INDUSTRIAL PC IPC 221 11 System Boot Checkpoints Number Meaning Cause/solution - The operating system is not completely booted 4913 Display during system start. - Check operating system/boot medium If the status does not change, the - Boot medium not plugged in operating system resp. -
Page 34: Status And Error Messages
IPC 221 INDUSTRIAL PC 12 Status and Error Messages Status and error messages are shown in the status test of the LASAL CLASS software. Number Message Definition Cause/Solution RUN RAM The user program is currently running in Info RAM. The display is not affected. - Page 35 INDUSTRIAL PC IPC 221 WATCHDOG The program was interrupted via the Possible Causes: watchdog logic. User program interrupts blocked over a longer period of time (STI command forgotten) Programming error in a hardware interrupt. INB, OUTB, INW, OUTW instruc- tions used incorrectly.
- Page 36 IPC 221 INDUSTRIAL PC STOP BRKPT The CPU was stopped by a breakpoint Info in the program. CPU STOP The CPU was stopped by the program- Info ming software. INT ERROR The CPU has triggered a false interrupt Cause: and stopped the user program or has...
- Page 37 OP INSTALLED The operating system has been rein- Info stalled. OS TOO LONG The operating system cannot be loaded; Restart; report error to SIGMATEK. too little memory. NO OPERATING Boot loader message. Restart; report error to SIGMATEK. SYSTEM No operating system found in RAM.
- Page 38 An error has occurred during a floating- ERROR point operation. DIAS-RISC-ERROR Error from the Intelligent DIASMaster. Restart; report error to SIGMATEK. INTERNAL ERROR An internal error has occurred, all appli- Restart; report error to SIGMATEK. cations are stopped. FILE ERROR An error has occurred during a file operation.
- Page 39 INDUSTRIAL PC IPC 221 C-DIAS ERROR A connection error with a C-DIAS mod- Cause: ule has occurred. The cause of the error is docu- mented in the log file Solution: This depends on the cause S-DIAS ERROR A connection error with a S-DIAS mod- Possible causes: ule has occurred.
- Page 40 IPC 221 INDUSTRIAL PC C_UNKNOWN_CID An unknown object from a stand-alone or embedded object, or an unknown base class was detected. C_UNKNOWN_CONSTR The operating system class cannot be created; the operating system is proba- bly wrong. C_UNKNOWN_OBJECT Indicates an unknown object in an interpreter program;...
- Page 41 INDUSTRIAL PC IPC 221 LSL LOAD CONTINUE PRERUN The application is started. PRERESET The application is ended. CONNECTION BREAK 20.11.2023 Page 39...
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Page 42: Application Exceptions
IPC 221 INDUSTRIAL PC 13 Application Exceptions 13.1 File Size on the CF card If files are stored, modified or written on the CompactFlash card from the user program, these files must always be stored with a fixed maximum size. Since changes in size and the simultaneous shutdown of the voltage supply can corrupt the file system, a later change in the file size is not allowed. -
Page 43: Mounting
INDUSTRIAL PC IPC 221 14 Mounting To mount the S-DIAS module, a DIN rail is required. The DIN rail must establish a conduc- tive connection with back wall control cabinet. individual S-DIAS modules are mounted on the DIN rail as a block and secured with latches. -
Page 44: Recommended Shielding For Varan
It is recommended to avoid placing VARAN bus lines parallel to power cables whenever possible. SIGMATEK recommends the use of CAT5e industrial Ethernet bus cables. An S-FTP cable should be used for the shielding. -
Page 45: Wiring From The Control Cabinet To An External Varan Component
INDUSTRIAL PC IPC 221 15.1 Wiring from the Control Cabinet to an External VARAN Component If the Ethernet lines are connected from a VARAN component to a VARAN node located outside the control cabinet, the shielding should be placed at the entry point to the control cabinet housing. -
Page 46: Wiring Outside Of The Control Cabinet
IPC 221 INDUSTRIAL PC 15.2 Wiring Outside of the Control Cabinet If a VARAN bus line must be connected outside of the control cabinet only, no additional shield support is required. A requirement therefore, is that only IP67 modules and connect- ors can be used outside the control cabinet. -
Page 47: Shielding For Wiring Within The Control Cabinet
INDUSTRIAL PC IPC 221 15.3 Shielding for Wiring Within the Control Cabinet Sources of strong electromagnetic noise located within the control cabinet (drives, Trans- formers, etc.) can induce interference in a VARAN bus line. Spike voltages are dissipated over the metallic housing of a RJ45 connector. Noise is conducted through the control cabi- net housing without further action from the electronic components. - Page 48 IPC 221 INDUSTRIAL PC 15.4 Connecting Noise Generating Components With the connection of power components that generate strong electromagnetic interfer- ence, it is also critical to ensure correct shielding. The shielding should be placed before a power element (or group of power elements).
- Page 49 INDUSTRIAL PC IPC 221 15.5 Shielding Between Two Control Cabinets If two control cabinets must be connected over a VARAN bus, it is recommended that the shielding be located at the entry points of both cabinets. Noise can be thereby prevented from reaching the electronics within the control cabinet.
- Page 50 IPC 221 INDUSTRIAL PC Documentation Changes Change Affected Chapter Note date page(s) 12.01.2016 1.1 Performance Data Internal program memory extended Added “Operating conditions” 20.10.2016 1.7 Environmental Condi- tions 10.11.2016 12 Status and Error Messa- Error code 75 added 10.03.2017 1.4 Electrical Requirements Added UL standard Reformatted the advice for the “total current”...
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