Prior To Operation - DeWalt XR Li-Ion Flexvolt DCG200 Original Instructions Manual

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Fuel Gauge Battery Packs (Fig. B)
Some D
WALT battery packs include a fuel gauge which
e
consists of three green LED lights that indicate the level of
charge remaining in the battery pack.
To actuate the fuel gauge, press and hold the fuel gauge
button
 19 
. A combination of the three green LED lights will
illuminate designating the level of charge left. When the level
of charge in the battery is below the usable limit, the fuel gauge
will not illuminate and the battery will need to be recharged.
nOTE: The fuel gauge is only an indication of the charge left on
the battery pack. It does not indicate tool functionality and is
subject to variation based on product components, temperature
and end-user application.
Installing Diamond Blades (Fig. A, C, D)

WARNING: To reduce the risk of serious personal
injury, turn tool off and disconnect battery pack
before making any adjustments or removing/
installing attachments or accessories. An accidental
start-up can cause injury.

WARNING: Burn Hazard. Sharp parts. ALWAYS wear
gloves when changing diamond blades. Diamond
blades have sharp edges or may get extremely hot during
operation, and may damage bare hands.

WARNING: Never install more than two diamond blades.

WARNING: All spacers need to be installed.
1. Lay unit on a firm surface, with the spindle 
facing upward.
2. Unlatch the guard locking lever 
guard 
.
 12 
3. Install the unthreaded backing flange 
the raised centre (pilot) facing upward.
4. Ensure the flange is seated correctly by rotating it until it
slots into place.
5. Place a diamond blade 
 21
centring the diamond blade on the raised centre (pilot) of
the backing flange.
6. Ensure the direction arrows on the diamond blade match
those that are molded into the inside of the guard.
7. To create the desired groove width between the two
diamond blades, add spacers 
centre (pilot) facing upward.
8. Place the second diamond blade on the spacer.
9. Install any remaining spacers.
10. While depressing the spindle lock button 
hex depressions facing away from the diamond blade,
thread the threaded locking flange 
the lugs engage the two slots in the spindle.
11. While depressing the spindle lock button, tighten the
threaded locking flange with the hex wrench.
12. Securely latch the guard locking lever.
13. To remove the diamond blades, depress the spindle lock
button and loosen the threaded locking flange with the
hex wrench.
12
 20
 13
and open the
 7 
on spindle 
 20 
with
against the backing flange,
 17
as needed with the raised
and with the
 3
 8 
on the spindle so that

Prior to Operation

Be sure the inner and outer flange are mounted correctly.
Make sure the diamond blades rotate in the direction of the
arrows on the accessory and the tool.
Do not use a damaged diamond blade. Before each use
inspect the diamond blades for chips and cracks or excess
wear. If the power tool or diamond blade is dropped,
inspect for damage or install an undamaged diamond blade.
After inspecting and installing a diamond blade, position
yourself and bystanders away from the plane of the rotating
diamond blade and run the power tool at maximum
no-load speed for one minute.
OPERATION
Instructions for Use

WARNING: Always observe the safety instructions and
applicable regulations.

WARNING: To reduce the risk of serious personal
injury, turn tool off and disconnect battery pack
before making any adjustments or removing/
installing attachments or accessories. An accidental
start-up can cause injury.

WARNING:
Apply only a gentle pressure to the tool. Do not exert
side pressure on the diamond blade.
Always wear appropriate safety equipment like eye
and hearing protection and regular working gloves
while operating this tool.
The gear case becomes very hot during use.
Always install the guard and appropriate diamond
blades. Do not use excessively worn diamond blades.
Be sure the inner and outer flange are
mounted correctly.
Make sure the diamond blade rotates in the direction
of the arrows on the accessory and the tool.
Avoid overloading. Should the tool become hot, let it
run a few minutes under no load condition to cool the
diamond blades. Do not touch diamond blades before
they have cooled. The diamond blades become very
hot during use.
Do not use the power tool with a cut-off stand.
Never use blotters together with diamond blades.
Be aware, the diamond blades continue to rotate after
the tools is switched off.
Proper Hand Position (Fig. E)

WARNING: To reduce the risk of serious personal injury,
ALWAYS use proper hand position as shown.

WARNING: To reduce the risk of serious personal
injury, ALWAYS hold securely in anticipation of a
sudden reaction.
Proper hand position requires one hand on the main handle 
with the other hand on the auxiliary handle 
,
 5 
 6 

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