TCL U65S9906 Service Manual
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TCL U65S9906 Service Manual

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SERVICE MANUAL

1. Caution....................................................................................
Alignment Procedure ..................................................................
2.
Block diagram ...........................................................................
3.
Scheme Diagram .....................................................................
4．
5．
Troubleshooting ........................................................................
This m anual i s t he l atest at t he t ime of pr inting, and doe s not
include the modification which may be made after the printing, by
the constant improvement of product
TCL
MT5658-EU

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  • Page 1: Service Manual

    SERVICE MANUAL MT5658-EU 1. Caution………………………………………………………………………… Alignment Procedure ………………………………………………………… Block diagram ………………………………………………………………… Scheme Diagram …………………………………………………………… 4． 5． Troubleshooting ……………………………………………………………… This m anual i s t he l atest at t he t ime of pr inting, and doe s not include the modification which may be made after the printing, by the constant improvement of product...
  • Page 2 SCHNEIDER ELECTRONICS GMBH-GERMANY 1. CAUTION CA UTION: Use of controls, adjustments or procedures other than those specified herein may result in hazardous radiation exposure. CA UT ION : T O RE DUCE TH E RIS K OF CA U T ION ELECTR ICA L SHOCK, DO NOT RE MOVE COVER (OR BACK).

  • Page 3: Important Safety Instructions

    SCHNEIDER ELECTRONICS GMBH-GERMANY IMPORTANT SAFETY INSTRUCTIONS CAUTION: Read all of these instructions. Sa ve these instructions for later use . Follo w all W arnings and Instructions marked on the audio equipment. 1. Read Instructions-All the safety and operating instructionsshouldbe read before the productis operated. 2.
  • Page 4 SCHNEIDER ELECTRONICS GMBH-GERMANY PROTECTION AND LOCATION OF YOUR SET Do not use this television set near water ... for example, near a bathtub, washbowl, kitchen sink, or laundry tub, in a wet basement, or near a swimming pool, etc. Never expose the set to rain or water. If the set has been exposed to rain or water, unplug the set from the wall outlet and refer servicing to qualified service personnel.
  • Page 5 SCHNEIDER ELECTRONICS GMBH-GERMANY OPERATION OF YOUR SET 18. This television set should be operated only from the type of power source indicated on the marking label.If you are not sure of the type of power supply at your home, consult your television dealer or local power company. For television sets designed to operate from battery power, refer to the operating instructions.
  • Page 6 Test and Alignment Specification for MT58 Series (v0 01) 160523 TCL World-Wide R&D FPD CENTER Test & Alignment Specification (TAS) for MT5658 EU Series Version 0.01 PREPARED BY : 周武君 DATE : 2016-05-23 CHECKED BY : DATE : APPROVED BY :...
  • Page 7 160523 Disclosure The information contained in this document is proprietary to TCL SZ FPD lab and shall not be disclosed by the recipient to third persons without the written permission of the team leader or GM of R&D. Revision History...
  • Page 8 Test and Alignment Specification for MT58 Series (v0 01) 160523 These chassis are designed for European LCD TV markets Ready for IPTV. The main chip is from MTK MT5658 series with embedded Linux&Android core and supports below features matrix: Class Item MT58XU-EU √...
  • Page 9 Test and Alignment Specification for MT58 Series (v0 01) 160523 Netflix,YouTube, Internet HbbTV, Google•Cast (see FDS for details) 3D (auto, top & bottom, side by side, frame sequencing, …) 1920x2205@24Hz (1920x1080p x2) 1280x1470@50Hz Functions (1280x720p x2) 1280x1470@60Hz (1280x720p x2) Audio Return Channel √...
  • Page 10 Test and Alignment Specification for MT58 Series (v0 01) 160523 Page 5 of 26...
  • Page 11 Test and Alignment Specification for MT58 Series (v0 01) 160523 INFO:  All tests and measurements mentioned hereafter have to be carried out at a normal mains voltage (220 ~ 240 VAC)  All voltages have to be measured with respect to ground, unless otherwise stated ...
  • Page 12 “◄/►” key” keys to suitable ID (Project name is dynamically refreshed).It is necessary to press “OK” key for saving the setting. ⑷ “How to change Project ID with RCU” See Appendix See below is the ProjectID table for reference: MODEL-EU ProjectID PanelID Panel Name MODEL-EU ProjectID PanelID Panel Name LVU650SD6L U65S9906 SD9W01 Page 7 of 26...
  • Page 13 Test and Alignment Specification for MT58 Series (v0 01) 160523 Because more and more projects will be added in the future. Note④: 1.5. Functional Test Once the boards (chassis, KB, IR, PSU…) and the panel are well interconnected, plug all external generator devices to relevant below inputs/outputs using respective test patterns format to check picture and sound quality: Source Test Signal...
  • Page 14 Test and Alignment Specification for MT58 Series (v0 01) 160523 2D - Movie 1280x720i@60Hz with beyond HDMI 1.3 and 3D - Movie 1920x1080p@24Hz HDCP compliant DVD/BD HDMI HDMI1&2 support 4K*2K- Movie player (Video & Audio) 3820x2160@50&60Hz(4:4:4) ,HDCP2.2 With HDMI 2.0 and HDMI3&4 support 4K*2K- Movie HDCP2.2 player 3820x2160@50&60Hz(4:2:0) ,HDCP2.2...
  • Page 15 Test and Alignment Specification for MT58 Series (v0 01) 160523 Device ID User ID MAC Address 6fa0806936a0ada733262a3f8e8595d5586ce5cb 111382090 00:1C:50:E2:B1:EC  MAC Address Upgrade (IPv6) MAC can be set using UART commands described on enclosed SIACP requirements (rev. v3.9). - Writing MAC command <0xB3>, Data length <6>, Data type <HEXA> (see below command example from above MAC code) <AA 0B B3 00 1C 50 E2 B1 EC 36 78>...
  • Page 16 P (Production/Factory mode flag) / S (Factory UART Parser mode flag) / W (Warm-Up mode flag) ⑨ “Factory Menu Description” See Appendix 2.2. Warm-up Test Following TCL standard and practices, it’s required minimum 15min of Warm-Up that can be considered as Burn-In. Page 11 of 26...
  • Page 17 Test and Alignment Specification for MT58 Series (v0 01) 160523 Additional Aging for White Balance alignment is no more necessary due to consistent Picture Performance with Cloning usage. “Factory menu WARM UP”, pressing RCU “OK/►” key and then leaving This function is accessible by selecting Factory menu by pressing “Exit”...
  • Page 18 Test and Alignment Specification for MT58 Series (v0 01) 160523 MT58 Energy FW Min (Nits) Preset Targets (x, y) panel name Model Efficient FW>Min COOL NORMAL WARM U65S9906 LVU650SD6L SD9W01 272,290 282,300 312,329 Targets Tolerances COOL NORMAL WARM ALIGNMENT MEASUREMENT Coordinate “x”...
  • Page 19 Test and Alignment Specification for MT58 Series (v0 01) 160523 Important: If measurements are performed on whatever else LED panel with Minolta CA210, it’s required to for “ ” +0.002 calibrate additional channel (ex: CH01) using relative following offsets (CH00 remains for CCFL panel): for “...
  • Page 20 Test and Alignment Specification for MT58 Series (v0 01) 160523 2) open the FlashTool7.0.0.1, check the configuration, load the tcl_m1v1_eu_secure_emmcboot.bin, then Press Upgrade. After upgrading boot bin process, restart the TV.  Then Upgrade Main SW , Copy Main SW “V8-T658T01.pkg” into USB stick (pen drive) root path ， ...
  • Page 21 Test and Alignment Specification for MT58 Series (v0 01) 160523 Appendix ⑵ “How to upgrade main software using USB”  Copy the MAIN SW BIN image “V8-T658T01.pkg” into USB stick (pen drive) root path.  Please delete other xxx.pkg files from USB stick. ...
  • Page 22 Go to “Fa ctory menuOtherCIKey upgradeUpdate CI+ CredentialUpdate From USB“ and then press RCU “OK/►” key The “Valid” flag should now be enabled (turns to “Yes”), “Custom Code” should display “TCL” and “Serial Num.” field should update with Key number.
  • Page 23 Test and Alignment Specification for MT58 Series (v0 01) 160523  Remove USB stick Appendix ⑻“How to upgrade HDCP key & HDCP2.2 key using USB”  Copy HDCP.bin, HDCP2.bin into USB stick (pen drive) root path, please pay attention to the spell. ...
  • Page 24 Test and Alignment Specification for MT58 Series (v0 01) 160523 You can connect your TV to your LAN using cable in three ways: 1) Plug your TV to your LAN by connecting the LAN port on your TV to an external modem using a Cat5 cable. 2) Plug your TV to your LAN by connecting the LAN port on your TV to an IP Sharer which is connected to an external modem.
  • Page 25 Test and Alignment Specification for MT58 Series (v0 01) 160523 values. Use remote control digital keys to enter numbers and “◄/►” key to move from one to other field location  After setting all required inputs, select “Option-->Settings NetworkConnection test” to check the Internet connectivity again ...
  • Page 26 Test and Alignment Specification for MT58 Series (v0 01) 160523 note⑫: Please follow the instructions on TV if download or update failed. And you can check your network and try again.  Please wait for a moment, when the progress appears from 0% to 100%, TV will show a dialog to ask you if you want to update.
  • Page 27 Test and Alignment Specification for MT58 Series (v0 01) 160523 note⑭: Please do NOT power off TV until it restart successfully. You can select “Option SettingsSupportSoftware update”, the “Current version” shows the new Software version.  Update through auto detection ...
  • Page 28 Test and Alignment Specification for MT58 Series (v0 01) 160523  Select “Download” and TV will download automatically;  All the following operation is same as “Update through the menu”. Appendix ⑿ “Factory Menu Description” 1-Factory Hotkey submenu Item Sub-item Value Note Enable Hotkey flag by pressing...
  • Page 29 Test and Alignment Specification for MT58 Series (v0 01) 160523 Set G Offset by pressing “◄►” key G Offset 000..255 (-128..+127 for offset) Set B Offset by pressing “◄►” key B Offset 000..255 (-128..+127 for offset) Press “►” key to initialize RGB White Balance Init >...
  • Page 30 Test and Alignment Specification for MT58 Series (v0 01) 160523 picture menu Grey or not Press “OK►” key to remove CI+ Update CI+ Credential > Update Press “OK►” key to copy CI+ key Update from USB > from USB Credential Press “OK►”...
  • Page 31 Test and Alignment Specification for MT58 Series (v0 01) 160523 Press “OK” to copy TV template All Clone: TV TO USB UserData context to USB depending on CH list Cloning mode Press “OK” to upgrade ESN Key ESN Key Upgrade Press “OK”...
  • Page 32 PCMCIA 5V-3.3VTU LOD(1117) XTAL S2 AGC DVB-S/S2 Tuner Clock generator IF AGC 24MHz SPI/NAND/eMMC eMMC Flash DTV demodulator IF± Flash 16Gbit*1 Double Tuner IF AGC CI/CI+ T2 S2 DEMOD DDR3 7812B Single Tuner DDR3 4Gbit*5 1866MHz IF± TS Demux Receiver Parallel TS Key Board XTAL...
  • Page 33 MT5658电流分配表V0.2 24V/6.4A 3V3SB 2015-11-16 24V-3V3SB DC-DC0 Power connector1 3.3V 135mA 3V3SB 110mA/4mA(STB) 24V 21.5mA MT5658 3V3SB 24V_IN 3V3SB 24V/12V 3V3SB 2mA (SY8291 1.2A) 3V3SB 3V3/5VSB IR@LED 3V3SB-1V0SB LDO1 ON/OFF_PWR 25.5mA 25.5mA PW_ON 3V3SB 1V0_STB MT5658 AVDD1V0_STB PAN_ON/OFF BK_ON (AP7361 1A) PANEL_DIM 1500mA TAS5711...
  • Page 34 MT5658-Overseas DESIGN INDEX PAGE1 PAGE2 POWER SUPPLY/KEY/IR INTERFACE AND CIRCUIT PAGE3 Reset/SOC config/eMMC Flash/UART/IIC PAGE4 AV/YPbPr IN/HP/SPDIF/LAN 4 HDMI/PCMCIA PAGE5 USB/USB POWER/WIFI/GPIO PAGE6 PAGE7 Amplifier 5707&5711 PAGE8/9 4 DDR3 PAGE10 1 DDR3/MT5658 GND&POWER PAGE11 TUNER&Demodulator T2 S2 PAGE12 6M60 Part/Power/SPI FLASH/Reset/Debug Port PAGE13 VB1 Output/Local Dimming D/M/Y...
  • Page 35 Only for 24V(12PIN) 24V or 12V TO 3V3 STANDBY MAIN_PWR D108 D109 3D_CTRL POWER BD CONNECTOR BAS316 3V3SB C116 L105 R105 3.3UH 24V_1 0.1U max:1.2A U101 24/12V (Vin=5V-40V) C115 C114 C138 D101 12V_1 MAIN_PWR SR34 R104 0.1U A_DIM 3.3VSB C162 L112 C166 C139...
  • Page 36 eMMC port eMMC VCC Power DVDD3V3 VCCQ_EMMC EMMC_1V8 DVDD3V3 R221 R222 AG36 U0TX R283 R284 U0TX AF37 U0RX R223 R275 R265 U202 VCCQ_EMMC U0RX LD_TX EMMC_CLK EMMC_D4 R271 R217 AP36 U1TX R266 EMMC_CMD R251 R218 EMMC_D5 AR37 LD_RX EMMC_D6 U1RX EMMC_D0 R214 0R R219...
  • Page 37 AIN_R0 ADCINP_DEMOD AR0_ADAC ADCINP_DEMOD HSYNC AIN_R0 AR0_ADAC AIN_L0 ADCINN_DEMOD AL0_ADAC ADCINN_DEMOD VSYNC AIN_L0 AL0_ADAC CLOSE TO UM1 AIN_R1 YPBPR/AV_IN NEAR CONNECTOR AIN_L1 AR1_ADAC AIN_R2 AL1_ADAC C319 AIN_L2 1500P AIN_R3 R321 SOY0 AIN_R3 AR2_ADAC AIN_L3 AIN_L3 AL2_ADAC VGA_SDA VGA_SCL COM1 R305 R322 PB1P AV_CVBS_IN...
  • Page 38 HDMI2.0(600M) P402 HDMI2.0(300M) HDMI2.0(600M) HDMI2.0(300M) P401 P400 RX2+ RP400 R433 RX2+ P403 MHL_CD_SENSE R476 H12P RX2+ GND1 RP404 RP408 MHL_SENSE RX_1_2 H22P H32P GND1 GND1 RX_2_2 RX_3_2 H12N RX2+ RX2- RX_1_2B RP412 H22N H32N C418 RP401 RX_3_2B H02P R432 C419 RX2- RX_2_2B RX2-...
  • Page 39 USB2.0+RS232 Port U501 24/12V USB_CI5V USB3.0 Port USB_CI5V USB_5V C532 L500 max 5A C503 USB1_5V PS=3.7mW 6.8UH USB_CI5V (vin=3.5V-28V) USB_CI5V C502 C505 R558 C516 C515 C514 C519 U502 USB_5V 0.1U TPS54531 EN/EN# R556 D507 C543 C542 C520 B540C R535 100R USB_PWR_EN2 C541 GND8...
  • Page 40 AMP_AUDIO C657 L609 C690 2200P 22UH C656 C670 0.047U R644 0.033U C661 R621 470R 0.01U C688 4700P C665 AGND1 AMP_VCC 0.1U C669 R647 R601 0.047U 470R C619 C689 4700P 0.47U C617 0.47U 3V3A L1+ L1- C660 R620 C667 0X36 0.01U 330P C664 R629...
  • Page 41 CD165 CD160 CD161 SBU : 0.1U 0.1U 0.1U 0.1U TCLNO: 40-MT57EU-TEA4HG TCL Thomson Electronics Singapore Pte. Ltd. 8 Jurong Hall Road #28-01/06 The JTC Summit SINGAPORE 609434 DESIGNATION Tel (65) 63092900 Fax (65) 63092999 DRAWN Index-Lab DATE NAME DESCRIPTION Last modif...
  • Page 42 DDRV_1V5 DDRV_1V5 BRA0 AR12 BRDQM0 BRA0 BRDQM0 BRA1 AP15 BRDQS0 BRA1 BRDQS0 BRA2 AN14 BRDQS0# BRA2 BRDQS0# BRA3 AP13 BRDQ0 BRA0 BRDQM3 BRA3 BRDQ0 BRA4 AR15 AT10 BRDQ1 BRA1 BRDQS3 BRA0 BRDQM1 BRA4 BRDQ1 DQSU BRA5 AP14 BRDQ2 BRA2 BRDQS3# BRA1 BRDQS1 BRA5...
  • Page 43 CD145 DVSS234 0.1U 0.1U 0.1U 0.1U MT5658 SBU : TCLNO: 40-MT57EU-TEA4HG TCL Thomson Electronics Singapore Pte. Ltd. 8 Jurong Hall Road #28-01/06 The JTC Summit SINGAPORE 609434 DESIGNATION Tel (65) 63092900 Fax (65) 63092999 Index-Lab DATE NAME DESCRIPTION Last modif...
  • Page 44 IF-AN NOT THIS P/N REAL P/N:07-SI11WN-NA0G DD-MM SBU : DD-MM TCLNO: ..... TCL Thomson Electronics Ltd. DD-MM B Building, TCL Tower, Nanhai Road Nanshan District, Shenzhen, Guangdong DD-MM DESIGNATION Tel +86-755-3331xxxx Fax +86-755-3331xxxx DRAWN Index-Lab DATE NAME DESCRIPTION Last modif...
  • Page 45 R1259 AVDD3V3 3V3M C1385 0.1U 3V3M U1201 U1201 095VM U1201 MST6M60 MST6M60 VDDP MST6M60 095VM VSS175 VDDC_1V17 VSS1 VSS176 VSS199 R1212 VDDC_1V18 VSS2 VSS91 VSS177 VSS233 VDDC_1V5 VSS3 VSS92 095VM VSS178 VSS200 095VM VDDC_1V VSS4 VSS93 VSS179 VSS230 VDDC_1V1 VSS91 VSS5 VSS94 AD10...
  • Page 46 FOR CMI/AUO/SAMSUNG/CSOT PANEL U1201 MST6M60 1# 46-FFC14W-51SG RA0N RA0P PANEL_VCC PANEL_VCC1 RA1N RA1P P1301 RA2N RA2P PANEL_VCC RACKN VBY0N RACKP PAD_A0P/MLVB4_5N/VBY_0-/EPI_0- VBY0P RA3N PAD_A0M/MLVB4_5P/VBY_0+/EPI_0+ *Take out PIN44---PIN51 FFC wire for SEC* VBY1N RA3P PAD_A1P/MLVB4_4N/VBY_1-/EPI_1- VBY1P *Take out PIN41\PIN42 FFC wire for AUO* RA4N PAD_A1M/MLVB4_4P/VBY_1+/EPI_1+ AL10...
  • Page 47 Trouble Shooting—— No Picture -51-...
  • Page 48 Trouble Shooting—— No Sound -52-...
  • Page 49 Trouble Shooting—— Abnormal Picture -53-...
  • Page 50 Trouble Shooting—— Network Fault(wired) -54-...
  • Page 51 Trouble Shooting— Network Fault(wireless) -55-...

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