Minebea Intec Inteco PR 6203 Installation Manual
  1. Manuals
  2. Brands
  3. Minebea Intec Manuals
  4. Industrial Equipment
  5. Inteco PR 6203
  6. Installation manual

Minebea Intec Inteco PR 6203 Installation Manual

Compression load cell
Hide thumbs
Table of Contents

Advertisement

Quick Links

Installation Manual
Compression load cell Inteco® PR 6203
Translation of the Original Installation Manual
9499 053 20300
Edition 1.4.1
12/03/2019
Minebea Intec GmbH, Meiendorfer Str. 205 A, 22145 Hamburg, Germany
Phone: +49.40.67960.303 Fax: +49.40.67960.383

Advertisement

Table of Contents
loading
Need help?

Need help?

Do you have a question about the Inteco PR 6203 and is the answer not in the manual?

Questions and answers

Related Manuals for Minebea Intec Inteco PR 6203

Summary of Contents for Minebea Intec Inteco PR 6203

  • Page 1 Installation Manual Compression load cell Inteco® PR 6203 Translation of the Original Installation Manual 9499 053 20300 Edition 1.4.1 12/03/2019 Minebea Intec GmbH, Meiendorfer Str. 205 A, 22145 Hamburg, Germany Phone: +49.40.67960.303 Fax: +49.40.67960.383...
  • Page 2 Any information in this document is subject to change without notice and does not represent a commitment on the part of Minebea Intec unless legally prescribed. This product should only be operated/installed by trained and qualiied personnel. In correspondence concerning this product, the type, name, and release number/serial number as well as all license numbers relating to the product have to be cited.

  • Page 3: Table Of Contents

    Safety instructions..............................16 Aligning the load cell..............................17 Installation of the upper load disc for max. capacity of 500 kg…75 t............... 18 Connection............................19 General information ..............................19 Load cell ..................................19 6.2.1 Load cell cable ..............................20 Cable connections ..............................20 Minebea Intec EN-1...
  • Page 4 Spare parts and accessories ....................... 27 11.1 Replacement parts ..............................27 11.2 Accessories ................................27 11.2.1 Mounting kits..............................27 11.2.2 Load discs................................28 11.2.3 Connecting cables............................28 11.2.4 Cable junction boxes .............................29 11.2.5 Connexx module ............................29 Appendix ............................38 12.1 Certiicates/safety instructions/control drawing ....................38 EN-2 Minebea Intec...

  • Page 5: Introduction

    WARNING indicates that death or severe, irreversible injury may occur if appropriate safety measures are not observed. Take the corresponding safety precautions. CAUTION Warning of personal injury. CAUTION indicates that minor, reversible injury may occur if appropriate safety measures are not observed. Take the corresponding safety precautions. Minebea Intec EN-3...

  • Page 6: Hotline

    NOTICE indicates that damage to property and/or the environment may occur if appropriate safety measures are not observed. Take the corresponding safety precautions. Note: User tips, useful information, and notes. Hotline Phone: +49.40.67960.444 Fax: +49.40.67960.474 eMail: help@minebea-intec.com EN-4 Minebea Intec...

  • Page 7: Safety Instructions

    If there are grounds for rejection of the goods, a claim must be iled with the carrier immediately. The Minebea Intec sales or service organization must also be notiied. Before operational startup NOTICE Perform visual inspection.

  • Page 8: Recommendations For Installation

    Compression load cell Inteco® PR 6203 3 Recommendations for installation Recommendations for installation Load cell and constrainer arrangement Examples: Do not constrain this position. Constrainer Load application Possible direction of movement EN-6 Minebea Intec...

  • Page 9: Location Of Load Cells And Pivots

    Therefore, special attention should be paid to the design, arrangement, and condition of the constrainers. Location of load cells and pivots Pivot PR 6101 Do not constrain this position. Constrainer Load application Possible direction of movement Minebea Intec EN-7...

  • Page 10: Additional Lift-Of Protection

    If the destructive load E of the load cell is exceeded, there is danger of mechanical destruction. EN-8 Minebea Intec...

  • Page 11: Speciications

    ≥20 t: 1.55% of the load resting vertically on the load cell Material for load cell Stainless steel 1.4301 acc. to DIN EN 10088-3 (corresponds to AISI 304, B.S. 304S11/ housing S15) Protection against en- Hermetically sealed by welding. vironmental inluences Filled with inert gas. Minebea Intec EN-9...

  • Page 12: Possible Marking Of The Load Cell For The Ex Area

    Inteco® without ty - 4012 101 5688 /..E NI CL I, II, III, DIV 2, GP A, B, C, D, E, F, G - 4012 101 5688; NIFW T4A Ta= -40°C to 70°C; T5 Ta= -40°C to 55°C EN-10 Minebea Intec...

  • Page 13: Dimensions

    Load cells Inteco®/500 kg… … 75 t all dimensions in mm Description Lower load disc Supporting ring Model b [mm] c [mm] d [mm] e [mm] spherical radius spherical radius Inteco®/500 kg…3 t Inteco®/5…10 t Inteco®/20…75 t Minebea Intec EN-11...

  • Page 14: Ordering Information

    Destructive load danger of mechanical de- struction up to E = 50 t = 60 t = 75 t Minimum LC verii- minimum load cell scale see following tables cation interval, v = 500 kg 2500 … … EN-12 Minebea Intec...
  • Page 15 E = 50 t = 60 t 510 ±1 510 ±0.5 510 ±0.5 Ω = 75 t 410 ±1 410 ±0.5 410 ±0.5 Ω Insulation impedan- between measuring cir- >5000 MΩ cuit and housing, = 100 V Minebea Intec EN-13...
  • Page 16 = 10…20 t ≤0.8 = 30…50 t ≤1.2 = 60…75 t Deinitions acc. to VDI/VDE 2637 The technical data given are intended solely as a product description and should not be interpreted as guaranteed properties in the legal sense. EN-14 Minebea Intec...
  • Page 17 3.58 4.29 5.36 multiple C6/C6E 10000 1.00 1.50 2.50 3.00 3.75 NTEP D1/D1E 2000 1.34 2.00 3.34 4.00 5.00 class III L C3/C3E 10000 0.48 0.72 1.20 1.43 1.79 multiple C6/C6E 10000 0.34 0.50 0.84 1.00 1.25 Minebea Intec EN-15...

  • Page 18: Installation

    NOTICE Force shunts may cause measuring errors. All incoming and outgoing lines (hoses, pipes, cables) must be coupled to the measured object as lexibly as possible. EN-16 Minebea Intec...

  • Page 19: Aligning The Load Cell

    (see igure). Note: The material properties and the shape of the load cells and load discs are perfectly matched to one another. Always use load discs from Minebea Intec, see also Chapter 11.2.2. Procedure: Lift up weighing object approx.

  • Page 20: Installation Of The Upper Load Disc For Max. Capacity Of 500 Kg…75 T

    Large load cell radius (35 mm) = 500 kg…10 t = 20…75 t Note: Load discs made of stainless steel are marked with a double groove. Further installation instructions can be found in the manuals of the respective mounting kits. EN-18 Minebea Intec...

  • Page 21: Connection

    + supply voltage/+ load cell input gn = + meas./LC out + measuring voltage/+ load cell output bu = - supply/LC in - supply voltage/+ load cell input gy = - meas./LC out - measuring voltage/- load cell output screen Screen Minebea Intec EN-19...

  • Page 22: Load Cell Cable

    Preventing water from penetrating the end of the cable is also important "life insurance" for the system. Cable connections Note: All components are only shown schematically. Color code black blue green gray white EN-20 Minebea Intec...
  • Page 23 6 Connection Compression load cell Inteco® PR 6203 Minebea Intec EN-21...

  • Page 24: Preparing For Calibration

    For calibration of the measuring system, please refer to the manual of the corresponding indicator. Smart Calibration When using Minebea Intec devices, we recommend always running "Smart Calibration" irst. This allows all required values to be extracted from the Calibration Certiicate supplied.

  • Page 25: Troubleshooting

    Checking the strain gauge bridge of the load cell Do not exceed the test voltage. Check whether the values of the resistors are within the permissible limits. Max. test voltage Standard version U = 32 V Intrinsically safe version (Inteco®/..E) U = 25 V Minebea Intec EN-23...

  • Page 26: Checking The Insulation Impedance Of The Load Cell

    Checking the insulation impedance of the connecting cable Disconnect connecting cable from measuring instrument and load cells. Insulate the cores of the connecting cable. Insulation impedance Core – core >120 MΩ × km Core – screen >120 MΩ × km EN-24 Minebea Intec...

  • Page 27: Maintenance/Repairs/Cleaning

    NOTICE Some cleaning agents may not be compatible with the load cell material. When using cleaning agents, ensure that their compatibility with the load cell material has been tested and approved (see Chapter 4.2). Minebea Intec EN-25...

  • Page 28: Disposal

    We reserve the right not to accept products that are contaminated with hazardous substances (ABC contamination) for repair. Should you have any further questions, please contact your local service representative or our service center. Minebea Intec GmbH Repair center Meiendorfer Strasse 205 A 22145 Hamburg, Germany Phone: +49.40.67960.666...

  • Page 29: Spare Parts And Accessories

    20 t 9405 561 01242 Pivot PR 6101/54N 60 t, 75 t 9405 561 01541 Pivot PR 6101/54S 60 t, 75 t 9405 561 01542 N = steel zinc plated, passivated and sealed (RoHS-compliant) S = stainless steel Minebea Intec EN-27...

  • Page 30: Load Discs

    Description Order no. PR 6135/×× 9405 361 35××2 PR 6135/01A (armored) 9405 361 35019 PR 6136/×× (for installation inside the explosion-hazarded area) 9405 361 36××1 PR 6136/01A (armored, for installation inside the explosion-hazarded 9405 361 36019 area) EN-28 Minebea Intec...

  • Page 31: Cable Junction Boxes

    PR 6130/68S (1.4404, 1–8 load cells, IP68, IP69, veriiable, ATEX, IECEx, FM) 9405 361 30684 11.2.5 Connexx module 11.2.5.1 Speciications 11.2.5.1.1 Equipment supplied Description Connexx module incl. retaining plate (1a) Not shown: Fixing bracket incl. knurled screw Washers (4×; for various screw sizes) Rail holder Minebea Intec EN-29...
  • Page 32 Between the individual Connexx modules max. 10 m Connections Color abbreviations Color Description white + Supply voltage blue - Supply voltage brown GNDC gray CAN_L bus signal (material PUR) gr/ye green/yellow CAN_L bus signal (material PVC) black CAN_H bus signal EN-30 Minebea Intec...
  • Page 33 230 V AC voltage supply ⑨ 24 V DC output voltage (only for connected external voltage sup- ply) ⑩ External voltage supply (only re- quired when connecting >4 Connexx modules) ⑪ Switch to turn on a bus-termi- nating resistor Minebea Intec EN-31...
  • Page 34 When using a retaining plate, the Connexx module is attached to the weighing device (e.g. the leg of a container). Note: Minebea Intec recommends using a stainless-steel cable tie when mounting using a retaining plate. Thread the stainless-steel cable tie through the lugs (1) on the retaining plate (2) and attach to the weighing device.
  • Page 35 Compression load cell Inteco® PR 6203 11.2.5.3.2 Mounting using a ixing bracket When using a ixing bracket, the Connexx module is attached to the mounting kit. Place the ixing bracket (1) on the lower plate (2) of the mounting kit. Minebea Intec EN-33...
  • Page 36 3. Slide the ixing bracket (1) onto the lower plate (2) of the mounting kit. 4. Place one of the enclosed washers (4) over the bolt and tighten the nut (3). The ixing bracket is now secured against twisting. EN-34 Minebea Intec...
  • Page 37 11 Spare parts and accessories Compression load cell Inteco® PR 6203 5. Mount the Connexx module (5) on the ixing bracket (1). 6. Tighten the knurled screw (6) by hand to ix the module in place. Minebea Intec EN-35...
  • Page 38 (e.g. frame with a mounting rail). Remove the screw (3). 2. Remove the retaining plate (2). 3. Install the rail holder (4) and tighten the screws (3). 4. Click the Connexx Module into the rail holder. EN-36 Minebea Intec...
  • Page 39 9-pin plug connector, female with screw connectors); 40 m PR 6153/98 Split cable gland for connecting cable PR 6152/.. with D-Sub 9405 361 53981 plug connector, female PR 6153/ 99 Terminating resistor for Connexx module (M12 plug 9405 361 53991 connector, male) Minebea Intec EN-37...

  • Page 40: Appendix

    Declaration of Conformity MDC17003 OIML Certiicate of Conformity (NMi) R60/2000-NL1-17.57 Test Certiicate (NMi) TC11162 Certiicate of Conformance (NTEP) 17-111 Certiicate of Approval (NTEP-New York) 10034 Safety information for Ex-load cells 9499 059 47901 Control drawing 4012 101 5688 EN-38 Minebea Intec...
  • Page 42 Published by Minebea Intec GmbH | Meiendorfer Strasse 205 A | 22145 Hamburg, Germany Phone: +49.40.67960.303 | Email: info@minebea-intec.com www.minebea-intec.com...

Table of Contents