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16776 STOP! STOP! Call Us First! DO NOT RETURN TO STORE. For immediate help with assembly or product information call our toll free number: 1-800-577-9663 or email: customerservice@backyardproductsllc.com Our staff is ready to provide assistance April through October M-F 8:00 AM to 6:00 PM EST Saturday 8:30 AM to 4:30 PM EST November through March M - F 8:00 AM to 5:00 PM EST USE THIS MANUAL FOR YOUR EXTENDED STATESMAN.
16776 06-04-2013 ASSEMBLY MANUAL A BACKYARD PRODUCTS COMPANY CLASSIC STATESMAN GABLE 12' x 12' (304,8 x 365,8 cm) BUILDING SIZE ACTUAL FLOOR SIZE 12' x 12' (365,8 x 365,8 cm) 12' x 12' (365,8 x 365,8 cm) BASE MODEL 12' x 16' (365,8 x 487,7 cm) 12' x 16' (365,8 x 487,7 cm) ADD ONE 12' x 4' 12' x 20' (365,8 x 609,6 cm)
ADDITIONAL MATERIALS COMPLETING YOUR SHED You will need these additional materials: 12x12' 12x16' 12x20' 12x24' $// 6,=(6 7$% 6+,1*/(6 %XQGOHV 3$,17 )25 75,0 4XDUW Use 100% acrylic latex exterior paint. 3$,17 )25 6,',1* *DOORQV 2½ :22' */8( ([WHULRU 5DWHG Use 100% acrylic latex exterior paint.
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PARTS IDENTIFICATION AND SIZES :22' 6,=( &219(56,21 &+$57 'RXEOH OHWWHU SDUW LGHQWLÀFDWLRQ is stamped on some parts. 1RPLQDO %RDUG 6L]H $FWXDO 6L]H 2" x 4"....1-1/2" x 3-1/2" (3,8 x 8,9 cm) 1" x 4"....3/4" x 3-1/2" (1,9 x 8,9 cm) 2"...
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WALL PANEL & DOORS PARTS LIST [ [ [ [ (1 x 121,9 x 213,4 cm) (1 x 60,7 x 213,4 cm) /()7 '225 5,*+7 '225 127( 3DQHO SDUWV DUH QRW VWDPSHG ZLWK SDUW LGHQWLÀFDWLRQ GABLE PANELS [ [ [ [ ...
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SHELVING PARTS LIST [ [ [ [ (5,1 x 7,6 x 25,4 cm) (2,5 x 10,2 x 243,9 cm) [ [ [ [ (2,5 x 10,2 x 243,9 cm) (1 x 7,6 x 32 cm) Shelf panels DUH ...
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PARTS IDENTIFICATION AND SIZES :22' 6,=( &219(56,21 &+$57 3DUW LGHQWLÀFDWLRQ LV 1RPLQDO %RDUG 6L]H $FWXDO 6L]H stamped on some parts. 2" x 4"....1-1/2" x 3-1/2" (3,8 x 8,9 cm) 1" x 4"....3/4" x 3-1/2" (1,9 x 8,9 cm) 2" x 3"....1-1/2" x 2-1/2" (3,8 x 6,3 cm) 1"...
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PARTS IDENTIFICATION AND SIZES :22' 6,=( &219(56,21 &+$57 3DUW LGHQWLÀFDWLRQ LV 1RPLQDO %RDUG 6L]H $FWXDO 6L]H stamped on some parts. 2" x 4"....1-1/2" x 3-1/2" (3,8 x 8,9 cm) 1" x 4"....3/4" x 3-1/2" (1,9 x 8,9 cm) 2" x 3"....1-1/2" x 2-1/2" (3,8 x 6,3 cm) 1"...
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INSTRUCTION MANUAL LAYOUT TABS ARE DISPLAYED AT THE OUTSIDE EGDE OF INSTRUCTION PAGES TO IDENTIFY MODEL SIZE. 8VH WDEV WR PDNH VXUH \RX DUH IROORZLQJ WKH FRUUHFW LQVWUXFWLRQV GABLE 12' x 12' : /RRN IRU WKLV WDE WKURXJKRXW LQVWUXFWLRQV ,I WDE LV QRW GLVSOD\HG VNLS WR QH[W SDJH LQFOXGLQJ
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WDE GABLE 12' x 16' : /RRN IRU WKLV WDE WKURXJKRXW LQVWUXFWLRQV ,I WDE LV QRW GLVSOD\HG VNLS WR QH[W SDJH LQFOXGLQJ
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CONCRETE FOUNDATION If you choose to install your kit on a concrete slab refer to the diagram below. Attach the sill plates on the foundaton as shown, and continue on to page 12. Treated Sill Plate Caulk between sill plate and concrete.
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OPTIONAL WOOD FRAME FLOOR LEVELING OPTIONS 3GDQDØ@QDØLTKSHOKDØV@XRØSNØKDUDKØXNTQØÛNNQØEQ@LD
Ø.TQØQDBNLLDMCDCØKDUDKHMFØLDSGNCØHRØRGNVMØADKNV Leveling materials are not included in this kit. PREFERRED METHOD - 4x4 TREATED RUNNERS (Typical for 12' x 12' Kit) 5XQQHUV DUH JHQHUDOO\ FP IURP HQGV RI ÁRRU IUDPH and under seams. Measurements to centers of 4x4's.
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BACK WALL FRAME 3$576 5(48,5(' FP [ [ [ [ FP [ [ [ [ FP [ [ [ [ FP BEGIN 2ULHQW SDUWV RQ HGJH RQ ÁRRU DV VKRZQ Use two QDLOV DW HDFK FRQQHFWLRQ )LJ $ DQG IRXU QDLOV DW VHDPV )LJ %.
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BACK WALL PANELS 3$576 5(48,5(' FP [ [ (1 x 121,9 x 213,4 cm ) [ [ *$8*( TEMP. SPACER BLOCK (QVXUH \RXU ZDOO IUDPH LV VTXDUH E\ LQVWDOOLQJ RQH SDQHO DQG VTXDULQJ IUDPH BEGIN Place LEFT panel onto wall frame with primed side up as shown.
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BACK WALL PANELS 3$576 5(48,5(' x100 FP [ [ (1 x 121,9 x 213,4 cm ) [ [ TEMP. SPACER Place MIDDLE panel on frame as shown with primed side facing up ÁXVK ZLWK ÀUVW SDQHO 1DLO XVLQJ QDLOV DSDUW RQ HGJHV DQG apart inside panel.
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12' x 12' SIDE WALL PANELS 3$576 5(48,5(' FP [ [ (1 x 121,9 x 213,4 cm ) [ [ *$8*( TEMP. SPACER BLOCK (QVXUH \RXU ZDOO IUDPH LV VTXDUH E\ LQVWDOOLQJ RQH SDQHO DQG VTXDULQJ IUDPH BEGIN Place a [ panel onto wall frame with primed side up as shown.
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12' x 12' SIDE WALL PANELS 3$576 5(48,5(' x170 FP [ [ [ [ (1 x 121,9 x 213,4 cm ) TEMP. SPACER Place a [ panel on frame as shown with primed side facing XS ÁXVK ZLWK ÀUVW SDQHO 1DLO XVLQJ QDLOV DSDUW RQ HGJHV DQG apart inside panel.
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12' x 16' SIDE WALL PANELS 3$576 5(48,5(' FP [ [ [ [ (1 x 121,9 x 213,4 cm ) TEMP. SPACER GAUGE BLOCK (QVXUH \RXU ZDOO IUDPH LV VTXDUH E\ LQVWDOOLQJ RQH SDQHO DQG VTXDULQJ IUDPH BEGIN Place a [ panel onto wall frame with primed side up as shown.
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12' x 16' SIDE WALL PANELS 3$576 5(48,5(' x270 FP [ [ (1 x 121,9 x 213,4 cm ) [ [ TEMP. SPACER Place [ SDQHO RQ IUDPH DV VKRZQ ZLWK SULPHG VLGH IDFLQJ XS ÁXVK ZLWK ÀUVW SDQHO 1DLO XVLQJ QDLOV DSDUW RQ HGJHV DQG DSDUW LQVLGH panel.
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12' x 20' SIDE WALL PANELS 3$576 5(48,5(' FP [ [ (1 x 121,9 x 213,4 cm ) [ [ GAUGE BLOCK TEMP. SPACER (QVXUH \RXU ZDOO IUDPH LV VTXDUH E\ LQVWDOOLQJ RQH SDQHO DQG VTXDULQJ IUDPH BEGIN Place a [ panel onto wall frame with primed side up as shown.
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12' x 20' SIDE WALL PANELS 3$576 5(48,5(' x370 FP [ [ [ [ (1 x 121,9 x 213,4 cm ) TEMP. SPACER Place [ SDQHO RQ IUDPH DV VKRZQ ZLWK SULPHG VLGH IDFLQJ XS ÁXVK ZLWK ÀUVW SDQHO 1DLO XVLQJ QDLOV DSDUW RQ HGJHV DQG DSDUW LQVLGH panel.
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12' x 24' SIDE WALL PANELS 3$576 5(48,5(' FP [ [ (1 x 121,9 x 213,4 cm ) [ [ TEMP. SPACER GAUGE BLOCK (QVXUH \RXU ZDOO IUDPH LV VTXDUH E\ LQVWDOOLQJ RQH SDQHO DQG VTXDULQJ IUDPH BEGIN Place a [ panel onto wall frame with primed side up as shown.
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12' x 24' SIDE WALL PANELS 3$576 5(48,5(' x470 FP [ [ (1 x 121,9 x 213,4 cm ) [ [ TEMP. SPACER Place [ SDQHO RQ IUDPH DV VKRZQ ZLWK SULPHG VLGH IDFLQJ XS ÁXVK ZLWK ÀUVW SDQHO 1DLO XVLQJ QDLOV DSDUW RQ HGJHV DQG DSDUW LQVLGH panel.
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FRONT WALL FRAME (Door Header) 3$576 5(48,5(' FP [ [ [ [ FP [ [ [ [ FP BEGIN 2ULHQW SDUWV RQ HGJH RQ ÁRRU DV VKRZQ 1DLO XVLQJ WZR QDLOV DW HDFK FRQQHFWLRQ ),1,6+ Proceed to assembling front wall frame.
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FRONT WALL PANELS TEMP. SPACER BLOCK BEGIN Place the LEFT panel onto wall frame as shown with primed side up. Proceed to attaching your other front panel. in groove. measurement along panel edge. (1,9 cm) (15,2 cm) (1,9 cm) Primed side UP (162,6 cm) Flush...
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FRONT WALL PANELS TEMP. SPACER BLOCK BEGIN Place the RIGHT panel onto wall frame as shown with primed side up. as a gauge block. Proceed to attaching your wing panels. measurement along panel edge. To draw panels tight at seams angle nail. Flush (1,9 cm) Flush...
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FRONT WALL WING PANELS Temporary Support BEGIN Attach tempoary support TP To draw panels tight Proceed to page 40. at seams angle nail. measurement along panel edge. Flush Flush Primed Primed side UP side UP (162,6 cm) temporary support until wall is installed. (1,9 cm)
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SIDE WALLS INSTALLATION 12x12' 12x16' 12x20' 12x24' 3$576 5(48,5(' FP FP x112 x118 FP BEGIN 6WDQG ULJKW VLGHZDOO RQ ÁRRU It is important to secure the sidewall in the following order. &HQWHU VLGHZDOO RQ ÁRRU IURQW WR back.
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FRONT WALL INSTALLATION 3$576 5(48,5(' FP FP FP BEGIN 6WDQG IURQWZDOO RQ ÁRRU It is important to secure the frontwall in the following order. &HQWHU IURQWZDOO RQ ÁRRU VLGHWRVLGH 1DLO WKH IURQWZDOO ÁXVK WR WKH ÁRRU XVLQJ QDLOV DSDUW $QJOH QDLOV WR KLW ÁRRU frame )LJ $ Nail the lower sidewall corner to the...
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12' x 12' RAFTER INSTALLATION 3$576 5(48,5(' FP *XVVHW *XVVHW Preassembled Preassembled )25
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6.,3 72 3$*( )25
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6.,3 72 3$*( )25
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6.,3 72 3$*( BEGIN Locate rafters directly over the wall studs.
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12' x 16' RAFTER INSTALLATION 3$576 5(48,5(' FP *XVVHW *XVVHW Preassembled Preassembled )25
[
6.,3 72 3$*( )25
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6.,3 72 3$*( BEGIN Locate rafters directly over the wall studs. Check you have the measurements shown.
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12' x 20' RAFTER INSTALLATION 3$576 5(48,5(' FP *XVVHW *XVVHW Preassembled Preassembled )25
[
6.,3 72 3$*( BEGIN Locate rafters directly over the wall studs. Check you have the measurements shown. 6HFXUH ZLWK WZR VFUHZV DQJOHG DW HDFK HQG )LJ $ % ),1,6+ <RX KDYH ÀQLVKHG LQVWDOOLQJ \RXU UDIWHUV Proceed to page 52.
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12' x 24' RAFTER INSTALLATION 3$576 5(48,5(' FP *XVVHW *XVVHW Preassembled Preassembled BEGIN Locate rafters directly over the wall studs. Check you have the measurements shown. 6HFXUH ZLWK WZR VFUHZV DQJOHG DW HDFK HQG )LJ $ % ),1,6+ <RX KDYH ÀQLVKHG LQVWDOOLQJ \RXU UDIWHUV Proceed to page 52.
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GABLE PANELS 3$576 5(48,5(' [ [ [ [ FP FP BEGIN Place center gable panel on AF primed side up as shown. Mark bottom of center gable panel at center on primed side. Place left panel on AF ÁXVK WR FHQWHU JDEOH SDQHO DQG VHFXUH XVLQJ WKUHH QDLOV Repeat STEP 3 for right panel.
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GABLE INSTALLATION 3$576 5(48,5(' FP x110 FP Pre - assembled Center gable assembly on back wall and overlap back wall. 1DLO XVLQJ QDLOV DSDUW DV VKRZQ Repeat STEP 6 for front gable. ),1,6+ <RX KDYH ÀQLVKHG LQVWDOOLQJ \RXU JDEOH SDQHOV %$&.
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12' X 12' ROOF PANELS 3$576 5(48,5(' x200 [ [ FP (1,1 x 92,7 x 121,9 cm) [ [ (1,1 x 121,6 x 121,9 cm) [ [ [ [ FP NOTE: Measurements from inside of panels Keep spacing between the center...
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12' X 16' ROOF PANELS 3$576 5(48,5(' x282 FP [ [ (1,1 x 121,6 x 121,9 cm [ [ [ [ (1,1 x 92,7 x 121,9 cm) [ [ FP Keep spacing between the NOTE: Measurements from inside of panels...
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12' X 20' ROOF PANELS 3$576 5(48,5(' FP [ [ [ [ FP GAUGE BLOCK )25
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6.,3 72 3$*( 5RRI SDQHOV PD\ FDXVH VHULRXV LQMXU\ until securely fastened. <RX PXVW VTXDUH WKH URRI E\ DWWDFKLQJ RQH SDQHO ÀUVW <RX must use the panel's long edge as a lever to bring your roof Flush...
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12' X 20' ROOF PANELS 3$576 5(48,5(' x318 FP [ [ 26% [ [ 26% (1,1 x 121,6 x 121,9 cm OSB) [ [ FP 26% [ [ 26% [ [ 26% (1,1 x 92,7 x 121,9 cm OSB) [ [ FP 26%...
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12' X 24' ROOF PANELS 3$576 5(48,5(' FP [ [ [ [ FP GAUGE BLOCK 5RRI SDQHOV PD\ FDXVH VHULRXV LQMXU\ until securely fastened. <RX PXVW VTXDUH WKH URRI E\ DWWDFKLQJ RQH SDQHO ÀUVW <RX must use the panel's long edge as a lever to bring your roof LQWR VTXDUH &RPPRQO\ NQRZQ DV UDFNLQJ Flush...
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12' X 24' ROOF PANELS 3$576 5(48,5(' x358 FP [ [ 26% [ [ 26% (1,1 x 121,6 x 121,9 cm OSB) [ [ FP 26% [ [ 26% [ [ 26% (1,1 x 92,7 x 121,9 cm OSB) [ [ FP 26%...
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GABLE TRIM 3$576 5(48,5(' FP :<5 [ [ [ [ FP :</ [ [ [ [ FP BEGIN Install front gable trim :<5 and :</ ÁXVK WR WRS RI SDQHO DQG ÁXVK DW SHDN )LJ $) as shown.
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12' x 16' COLLAR TIES 3$576 5(48,5(' FP [ [ [ [ FP )25
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6.,3 72 3$*( 48 )25
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6.,3 72 3$*( )25
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6.,3 72 3$*( BEGIN Locate collar tie TP on back of 3rd rafter from the door as shown.
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12' x 20' COLLAR TIES 3$576 5(48,5(' FP [ [ [ [ FP )25
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6.,3 72 3$*( BEGIN Locate collar tie TP on back of 3rd rafter from the door as shown. &KHFN FROODU WLH LV OHYHO DQG ÁXVK WR URRI SDQHO 1DLO FROODU WLH WR UDIWHU ZLWK WKUHH QDLOV DW HDFK HQG 5HSHDW VWHSV WR DWWDFK FROODU WLHV WR WKH ÀIWK DQG VHYHQWK UDIWHU IURP WKH GRRU...
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12' x 24' COLLAR TIES 3$576 5(48,5(' FP [ [ [ [ FP BEGIN Locate collar tie TP on back of 3rd rafter from the door as shown. &KHFN FROODU WLH LV OHYHO DQG ÁXVK WR URRI SDQHO 1DLO FROODU WLH WR UDIWHU ZLWK WKUHH QDLOV DW HDFK HQG 5HSHDW VWHSV WR DWWDFK FROODU WLHV WR WKH ÀIWK HLJKWK DQG WHQWK UDIWHU IURP WKH GRRU ),1,6+...
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LOFT JOIST ASSEMBLY 3$576 5(48,5(' FP [ [ [ [ FP [ [ [ [ FP BEGIN Ensure parts TP and SP DUH DOLJQHG SHUIHFWO\ RQ D ÁDW VXUIDFH 6SUHDG glue across SP and TP as shown.
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LOFT JOIST INSTALLATION 3$576 5(48,5(' FP [ [ [ [ FP FP +H[EROW ZDVKHUV DQG ORFNQXW [ [ [ [ FP /2)7 -2,67 $66(0%/< BEGIN Measure, mark and locate =- and PT ÁXVK WR ERWWRP RI WRS SODWH DQG VHFXUH ZLWK FP QDLOV DW HDFK EDFNZDOO VWXG...
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DOOR WEATHERSTRIP 3$576 5(48,5(' FP [ [ [ [ FP BEGIN With left door closed, center a weatherstrip OO vertically on the left door in the door opening )LJ $ 22 ZLOO RIIVHW WKH OHIW GRRU 287 SDVW WKH GRRU WULP )LJ % Secure OO XVLQJ ÀYH FP VFUHZV WKURXJK RXWVLGH WULP LQWR 22 )LJ % On right door center OO vertically in door opening )LJ $ 22 will offset the...
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DOORS 3$576 5(48,5(' FP $+5$+/ [ [ [ [ FP [ [ #
[ [ FP #
FP [ [ [ [ FP BEGIN 5HLQIRUFH WKH GRRU WULP XVLQJ FP VFUHZV WKURXJK GRRU SDQHO LQWR WULP )LJ $ Locate screws as shown in )LJ % Use two screws at seams.
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DOORS 3$576 5(48,5(' (1,9 cm) FP %ODFN Special coating Bagged separately Bagged separately 64 Metal Threshold BEGIN Center Door Threshold between door opening. Secure Threshold XVLQJ HOHYHQ FP VFUHZV ),1,6+ <RX KDYH ÀQLVKHG LQVWDOOLQJ \RXU GRRU 7KUHVKROG FP Screws FP...
DOOR HARDWARE 3$576 5(48,5(' FP 'ULOO %LW FP BEGIN Place upper bolt onto OO LQ RSHQ SRVLWLRQ ZLWK EROW HQG GRZQ IURP IUDPH Bolt is open when loop is contacting base )LJ $. Mark and pre-drill holes for screws. ,QVWDOO EROW ZLWK VFUHZV VXSSOLHG DQG GULOO KROH IRU EROW WR H[WHQG LQWR GRRU IUDPH Place lower bolt onto OO LQ RSHQ SRVLWLRQ ZLWK EROW HQG DERYH ÁRRU Bolt is open when loop is contacting base )LJ %.
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DOOR HARDWARE 3$576 5(48,5(' µ PP FP FP Drill Bits BEGIN Measure and mark position on right door as shown. 3UHGULOO KROH DW PDUN )LQLVK KROH ZLWK GULOO ELW Position hardware in hole and secure with screws as shown. 723 9,(: FP...
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VENT 3$576 5(48,5(' FP )ROORZ GLUHFWLRQV SURYLGHG E\ manufacturer and these instructions. [ [ FP BEGIN Locate and mark for two vents in side walls as shown. One at top and one at bottom. Cut out marked openings.
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PAINT & CAULK - NOT INCLUDED - 8VH DFU\OLF ODWH[ FDXON WKDW LV SDLQWDEOH &DXON DW DOO KRUL]RQWDO DQG YHUWLFDO VHDPV EHWZHHQ WKH WULP DQG ZDOOV DQG DOO around the door trim. 8VH D KLJK TXDOLW\ H[WHULRU DFU\OLF ODWH[ SDLQW :KHQ SDLQWLQJ \RXU EXLOGLQJ WKHUH DUH D IHZ NH\ DUHDV WKDW FDQ EH HDVLO\ overlooked that must be painted: ...
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SHINGLES - NOT INCLUDED - )ROORZ GLUHFWLRQV SURYLGHG E\ PDQXIDFWXUHU DQG WKHVH LQVWUXFWLRQV )DPLOLDUL]H \RXUVHOI ZLWK D 7DE 6KLQJOH Notch Notch SHINGLE NAIL PATTERN 1/2" 1" Sealing Strip 1" (1,3 cm) (2,5 cm) (2,5 cm) Half A Rain Slot Full Rain Slot NAILS 1(9(5 '5,9( )$67(1(56 ,172 25 $%29( 6($/,1* 675,36...
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SHINGLES continued... %HJLQQLQJ DW IURQW RI VKHG LQVWDOO ÀUVW URZ RI VKLQJOHV ZLWK QRWFK DW SDVW URRI HGJH RU ÁXVK ZLWK GULS HGJH 5RRI 'HFN )5217 2) %$&. 2) 6+(' 6+(' (2,5 cm) Flush with starter row. Notch - or - 'ULS (GJH Flush with starter row.
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SHINGLES continued... &RQWLQXH LQVWDOOLQJ URZV RI VKLQJOHV WR WKH SHDN $W WKH SHDN PDNH VXUH WKHUH LV D PD[LPXP RI RU OHVV WR WKH UDLQ VORW DV shown below. If shingles overlap at ridge cut to peak with a utility knife. (12,7 cm) MAX.
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SHINGLES - RIDGE CAP continued... Continue installing ridge cap to back of roof. 0DNH VXUH WKHUH LV EHWZHHQ WKH VKLQJOHFRORU DQG HGJH RI VKLQJOHV (10,2 cm) 7ULP FDS RII ÁXVK WR VKLQJOHV :KHQ \RX KDYH PLQLPXP RI VKLQJOH FRORU FXW RQH SLHFH WR FDS \RXU URRI Cut at top of rain slot.
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WARRANTY Backyard Storage Solutions, LLC warrants the following: Limited Conditional Every product is warranted from defects in workmanship and manufacturing for one year. Warranty * All hardware and metal components are warranted for two years. Trim is warranted for 10 years. Waferboard siding and sheathing is warranted for two years.
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