Vintage Air 1967-68 CAMARO w/o Factory Air Gen IV Manual
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Vintage Air 1967-68 CAMARO w/o Factory Air Gen IV Manual

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1967-68 CAMARO
w/o FACTORY AIR GEN IV
561167
901167 REV A
5/4/07
, 67-68
CAMARO w/o AC GEN IV EVAP INSTR PG 1 OF 32

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Summary of Contents for Vintage Air 1967-68 CAMARO w/o Factory Air Gen IV

  • Page 1 1967-68 CAMARO w/o FACTORY AIR GEN IV 561167 901167 REV A 5/4/07 , 67-68 CAMARO w/o AC GEN IV EVAP INSTR PG 1 OF 32...

  • Page 2: Table Of Contents

    1967-68 CAMARO w/o AC GEN IV Table of Contents PAGES COVER TABLE OF CONTENTS PACKING LIST/ PARTS DISCLAIMER INFORMATION PAGE WIRING NOTICE ENGINE COMPARTMENT FIGURE 1 PASSENGER COMPARTMENT FIGURES 2 & 3 DASH FRAME MODIFICATION & TRIM PLATE MODIFICATION FIGURES 4 & 5 CENTER LOUVER INSTALLATION FIGURES 5a &...
  • Page 3 1967-68 CAMARO w/o AC GEN IV ACC. KIT ** BEFORE BEGINNING INSTALLATION OPEN ALL PACKAGES AND CHECK CONTENTS OF SHIPMENT. PLEASE REPORT ANY SHORTAGES DIRECTLY TO VINTAGE AIR WITHIN 15 DAYS. AFTER 15 DAYS, VINTAGE AIR WILL NOT BE RESPONSIBLE FOR MISSING OR DAMAGED ITEMS.
  • Page 4 HEATER HOSE FROM VINTAGE AIR (31800-VUD) OR FROM YOU LOCAL PARTS RETAILER SAFETY SWITCHES: YOUR VINTAGE AIR SYSTEM IS EQUIPPED WITH A BINARY PRESSURE SAFETY SWITCH. A BINARY SWITCH (11078-VUS) DISENGAGES THE COMPRESSOR CLUTCH IN CASE OF EXTREME LOW PRESSURE CONDITION (REFRIGERANT LOSS) OR EXCESSIVELY HIGH HEAD PRESSURE (406 PSI), TO PREVENT COMPRESSOR DAMAGE OR HOSE RUPTURE.
  • Page 5 EQUIPMENT CAN BE SENSITIVE TO VOLTAGE SPIKES ON THEIR POWER LEADS, WHICH CAN CAUSE UNEXPECTED RESETS, STRANGE BEHAVIOR, AND MAY ALSO CAUSE PERMANENT DAMAGE. VINTAGE AIR STRIVES TO HARDEN THEIR PRODUCTS AGAINST THESE TYPES OF ELECTRICAL NOISE, BUT THERE IS A POINT WHERE A VEHICLE'S ELECTRICAL SYSTEM CAN BE DEGRADED SO MUCH THAT NOTHING CAN HELP .

  • Page 6: Engine Compartment

    FENDER FLANGE AND FIREWALL. BLOCK THE SKIRT WITH A 2 x 4 BLOCK OF WOOD".* TO AVOID DAMAGE TO PAINT AND SHEET METAL, AND FOR EASE OF REMOVAL AND REPLACEMENT OF COMPONENTS; VINTAGE AIR SUGGESTS THAT THE RIGHT FENDER BE REMOVED AND INNER PANEL BE LOWERED. SEE FIGURE 1.

  • Page 7: Passenger Compartment

    1967-68 CAMARO w/o AC GEN IV PASSENGER COMPARTMENT REMOVE THE FOLLOWING: SEE FIGURE 2 REMOVE THE ASH TRAY (RETAIN). ASTRO REMOVE ASH TRAY SLIDER ASSEMBLY (RETAIN). REMOVE GLOVE BOX DOOR (RETAIN). VENTILATION REMOVE AND DISCARD OEM GLOVE BOX (SAVE THE (3) TINNERMAN NUTS LOUVER FROM THE BOTTOM EDGE).
  • Page 8 1967-68 CAMARO w/o AC GEN IV DASH FRAME MODIFCATION CUT ALONG THE DOTED LINE ON DASH AS SHOWN BELOW IN FIGURE 4. REMOVE SHADED PORTION OF DASH FRAME FIGURE 4 TRIM PLATE MODIFCATION CUT OUT CENTER LOUVER TEMPLATE ON PAGE 29. ALIGN CENTER LOUVER TEMPLATE ON TRIM PLATE AS SHOWN IN FIGURE 5 BELOW.

  • Page 9: Center Louver Installation

    1967-68 CAMARO w/o AC GEN IV CENTER LOUVER INSTALLATION INSTALL CENTER LOUVER IN TRIM PLATE AS SHOWN BELOW IN FIGURE 5a. SECURE CENTER LOUVER TO TRIM PLATE USING (2) #6 x 3/8” PH PAN HEAD SCREWS AS SHOWN FIGURE 5a. (2) #6 x 3/8”...
  • Page 10 1967-68 CAMARO w/o AC GEN IV EVAPORATOR MOUNTING HOLES CUT OUT TEMPLATE PROVIDED ON PAGE 28. PLACE THE TEMPLATE UNDER THE DASH ON INNER COWL BY ALIGNING THE LEFT SIDE OF THE TEMPLATE AGAINST THE DASH BRACKET AS SHOWN IN FIGURE 6. FOLD THE TEMPLATE TO FOLLOW THE CONTOUR OF THE INNER COWL. MAKE SURE THE UPPER LEFT HAND CORNER OF THE TEMPLATE ALIGNS WITH LEFT SIDE OF THE DEFROST OPENING IN DASH AS SHOWN IN FIGURE 6.

  • Page 11: Passenger And Driver Side Louver Installation

    1967-68 CAMARO w/o AC GEN IV PASSENGER AND DRIVER SIDE LOUVER INSTALLATION (67 MODELS ONLY) CUT OUT TEMPLATE PROVIDED ON PAGE 30. PLACE THE PASSSENGER SIDE TEMPLATE ON THE DASH BY ALIGNING THE LEFT SIDE OF THE TEMPLATE AGAINST THE GLOVE BOX EDGE AS SHOWN ON FIGURE 8.

  • Page 12: Hose Adapter Installation

    1967-68 CAMARO w/o AC GEN IV PASSENGER AND DRIVER SIDE LOUVER INSTALLATION CONT. INSTALL LOUVER BEZEL THROUGH DASH OPENING, FROM BACK SIDE OF DASH INSTALL HOSE ADAPTER TO LOUVER BEZEL, AS SHOWN IN FIGURE 9 BELOW. DRIVER SIDE HOSE ADAPTER PASSENGER SIDE HOSE ADAPTER DRIVER SIDE...
  • Page 13 1967-68 CAMARO w/o AC GEN IV FRESH AIR COVER INSTALLATION APPLY A 1/4” BEAD OF SILICONE AROUND THE BACK SIDE OF THE FRESH AIR CAP AS SHOWN IN FIGURE 10, BELOW. ATTACH FRESH AIR CAP TO FIREWALL USING A 1/4-20 x 1" BOLT AND WASHER, SEE FIGURE 10, BELOW.(NOTE: FRESH AIR CAP INSTALLS ON ENGINE SIDE OF FIREWALL.) FRESH AIR...

  • Page 14: Evaporator Installation

    1967-68 CAMARO w/o AC GEN IV EVAPORATOR INSTALLATION ON A WORK BENCH, INSTALL EVAPORATOR REAR BRACKET AND HARDLINES WITH PROPERLY LUBRICATED O-RINGS. (SEE FIGURE 18, PAGE 17, AND FIGURES 24, PAGE 22.) INSTALL FRONT MOUNTING BRACKET ON EVAPORATOR USING (2) 1/4-20 x 1/2” HEX BOLTS AND TIGHTEN AS SHOWN IN FIGURE 12, BELOW.

  • Page 15: Firewall Cover, & Evaporator Installation

    1967-68 CAMARO w/o AC GEN IV FIREWALL COVER INSTALLATION ENGINE (4) 1/4-20 x 1” COMPARTMENT HEX BOLT SIDE OF FIRWALL BACK SIDE OF FIREWALL w/ WASHER COVER SILICONE FIGURE 13 VIEW SHOWN FROM INSIDE CAR, THROUGH DASH FIREWALL COVER 648223-FCA NOTE: FIREWALL COVER MOUNTING HOLES MUST BE ENLARGED.
  • Page 16 1967-68 CAMARO w/o AC GEN IV CENTER LOUVER AND HOSE ADAPTER INSTALLATION CENTER VENT HOSE ADAPTER 49875-VCI DUCT HOSE TRIM PLATE FIGURE 15 DRAIN HOSE INSTALLATION LOCATE EVAPORATOR DRAIN ON BOTTOM OF EVAPORATOR CASE. IN-LINE WITH THE DRAIN, LIGHTLY MAKE A MARK ON THE FIREWALL.
  • Page 17 1967-68 CAMARO w/o AC GEN IV FIREWALL CAP INSTALLATION APPLY A 1/4” BEAD OF SILICONE AROUND THE BACK SIDE OF THE FIREWALL CAP AS SHOWN IN FIGURE 17 BELOW. #10 x ½” HEX SHEETMETAL SCREW PASS LINES THROUGH FIREWALL CAP , AND SECURE WITH (3) SEE FIGURE 17 BELOW.
  • Page 18 REFER TO SEPARATE INSTRUCTIONS INCLUDED WITH MODIFIED HOSE KIT. HEATER HOSE & HEATER CONTROL VALVE INSTALLATION NOTE: VINTAGE AIR SYSTEMS REQUIRE (2) 5/8 HOSE NIPPLES (NOT SUPPLIED). ONE FOR THE INTAKE (PRESSURE) AND ONE FOR THE WATER PUMP (SUCTION) - IF REQUIRED REMOVE EXISTING HOSE NIPPLE OR NIPPLES AND INSTALL NEW 5/8 HOSE NIPPLES IN INTAKE AND WATER PUMP .
  • Page 19 901167 REV A 5/4/07, 67-68 CAMARO w/o AC GEN IV EVAP INSTR PG 19 OF 32...
  • Page 20 VOIDING YOUR WARRANTY. DOUBLE CHECK ALL FITTINGS, BRACKETS AND BELTS FOR TIGHTNESS. VINTAGE AIR RECOMMENDS THAT ALL AC SYSTEMS BE SERVICED BY A CERTIFIED AUTOMOTIVE AIR CONDITIONING TECHNICIAN. EVACUATE THE SYSTEM FOR A MINIMUM OF 45 MINUTES PRIOR TO CHARGING AND LEAK CHECK PRIOR TO SERVICING.

  • Page 21: Control Panel & Duct Hose Routing

    1967-68 CAMARO w/o AC GEN IV CONTROL PANEL & DUCT HOSE ROUTING DEFROST DUCT ASM 626675-VCA FIGURE 22 CENTER DEFROST DUCT ASM PLUG LOUVER FROM 626675-VCA 2 ½” x 24” CONTROL WIRING HARNESS 232006-VUR CENTER LOUVER 3 VENT A/C PLENUM w/ 2 ½...
  • Page 22 901167 REV A 5/4/07, 67-68 CAMARO w/o AC GEN IV EVAP INSTR PG 22 OF 32...

  • Page 23: Wiring Diagram

    1967-68 CAMARO w/o AC GEN IV WIRING DIAGRAM WHT/BLU VIEWED FROM BOARD TOP SIDE STEPPER DASH/FLOOR COLD OPTIONAL: WHT/RED WIDE OPEN THROTTLE SWITCH CONTACTS DASH CLOSE ONLY AT FULL THROTTLE, STEPPER WHT/YEL WHICH DISABLES DEFROST/PLENUM AC COMPRESSOR VIEWED FROM WIRE SIDE WHT/GRN STEPPER TEMPERTURE BLEND...
  • Page 24 901167 REV A 5/4/07, 67-68 CAMARO w/o AC GEN IV EVAP INSTR PG 24 OF 32...

  • Page 25: Operation Of Controls

    1967-68 CAMARO w/o AC GEN IV OPERATION OF CONTROLS NOTE: WHEN BATTERY POWER IS FIRST CONNECTED TO THE ECU, THE COMPUTER GOES THROUGH AN INITIALIZATION SEQUENCE. THIS INITIALIZATION MAY TAKE UP TO 30 SECONDS. DURING INITIALIZATION THE BLOWER WILL NOT OPERATE, BUT THE DOORS INSIDE THE UNIT WILL BE OPERATING.
  • Page 26 901167 REV A 5/4/07, 67-68 CAMARO w/o A C GEN IV EVAP INSTR PG 26 OF 32...
  • Page 27 901167 REV A 25/4/07, 67-68 CAMARO w/o AC GEN IV EVAP INSTR PG 27 OF 32...
  • Page 28 1967-68 CAMARO w/o AC GEN IV EVAPORATOR BRACKET TEMPLATE 901167 REV A 5/4/07, 67-68 CAMARO w/o AC GEN IV EVAP INSTR PG 28 OF 32...

  • Page 29: Center Vent Template

    1967-68 CAMARO w/o AC GEN IV CENTER VENT TEMPLATE FOR VINTAGE AIR LOUVER ONLY CUT SUPPLIED FOAM TO MATCH TEMPLATE FOR CUTTING TEMPLATE. PEEL HOLE IN TRIM PLATE FOR PROTECTIVE BACKING V.A. CENTER LOUVER AND STICK TO BACKSIDE INSTALLATION OF TRIM PLATE 1-5/8"...

  • Page 30: Passenger Side Vent Template

    1967-68 CAMARO w/o AC GEN IV PASSENGER SIDE VENT TEMPLATE FOR VINTAGE AIR LOUVER ONLY 1967 CAMARO CENTER PUNCH DRILL 2 ½" DIAM. HOLE GLOVE PASSENGER SIDE EDGE FOLD UNDER DASH AT DOTTED LINE ALIGN WITH EXISTING OEM HOLE UNDER DASH...

  • Page 31: Driver Side Vent Template

    1967-68 CAMARO w/o AC GEN IV DRIVER SIDE VENT TEMPLATE FOR VINTAGE AIR LOUVER ONLY 1967 CAMARO CENTER PUNCH DRILL 2 ½" DIAM. HOLE DRIVER SIDE ALIGN THIS EDGE WITH DASH INSTRUMENT PANEL PARTING LINE FOLD UNDER DASH AT DOTTED LINE...

  • Page 32: Evaporator Kit Packing List

    1967-68 CAMARO w/o AC GEN IV EVAPORATOR KIT EVAPORATOR KIT PACKING LIST 561167 QTY. PART No. DESCRIPTION 761168 1967-68 CAMARO w/o AC GEN IV EVAP. SUBCASE 781168 1967-68 CAMARO w/o AC GEN IV ACC. KIT CHECKED BY: PACKED BY: DATE: 1967-68 CAMARO w/o AC GEN IV EVAP .

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