Vintage Air 561065 Manual
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Vintage Air 561065 Manual

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an ISO 9001: 2000 Registered Company
1964-65 CHEVELLE
WITHOUT FACTORY AIR
561065
901163 REV A 6/24/09, 1964-65 CHEVELLE wo AC EVAP INSTR PG 1 OF 23

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Summary of Contents for Vintage Air 561065

  • Page 1 ISO 9001: 2000 Registered Company 1964-65 CHEVELLE WITHOUT FACTORY AIR 561065 901163 REV A 6/24/09, 1964-65 CHEVELLE wo AC EVAP INSTR PG 1 OF 23...

  • Page 2: Table Of Contents

    1964-65 CHEVELLE WITHOUT AC Table of Contents PAGES 1. COVER 2. TABLE OF CONTENTS 3. PACKING LIST / PARTS DISCLAIMER 4. INFORMATION PAGE 5. WIRING NOTICE 6. ENGINE COMPARTMENT FIGURE 1 7. CONDENSER ASSEMBLY, COMPRESSOR & BRACKET, PASSENGER COMPARTMENT, FIGURES 2 & 3 8.
  • Page 3 784159 ** BEFORE BEGINNING INSTALLATION OPEN ALL PACKAGES AND CHECK CONTENTS OF SHIPMENT. PLEASE REPORT ANY SHORTAGES DIRECTLY TO VINTAGE AIR WITHIN 15 DAYS. AFTER 15 DAYS, VINTAGE AIR WILL NOT BE RESPONSIBLE FOR MISSING OR DAMAGED ITEMS. GEN IV MAGNUM...
  • Page 4 FOR MAXIMUM SYSTEM PERFORMANCE VINTAGE AIR RECOMMENDS THE FOLLOWING: SAFETY SWITCHES: YOUR VINTAGE AIR SYSTEM IS EQUIPPED WITH A BINARY PRESSURE SAFETY SWITCH. A BINARY SWITCH (11078-VUS) DISENGAGES THE COMPRESSOR CLUTCH IN CASE OF EXTREME LOW PRESSURE CONDITION (REFRIGERANT LOSS) OR EXCESSIVELY HIGH HEAD PRESSURE (406 PSI), TO PREVENT COMPRESSOR DAMAGE OR HOSE RUPTURE.
  • Page 5 LEADS, WHICH CAN CAUSE UNEXPECTED RESETS, STRANGE BEHAVIOR, AND MAY ALSO CAUSE PERMANENT DAMAGE. VINTAGE AIR STRIVES TO HARDEN THEIR PRODUCTS AGAINST THESE TYPES OF ELECTRICAL NOISE, BUT THERE IS A POINT WHERE A VEHICLE'S ELECTRICAL SYSTEM CAN BE DEGRADED SO MUCH THAT NOTHING CAN HELP .

  • Page 6: Engine Compartment

    1964-65 CHEVELLE WITHOUT AC BEFORE STARTING THE INSTALLATION, CHECK THE FUNCTION OF THE VEHICLE (HORN, LIGHTS,ETC.) FOR PROPER OPERATIONS. STUDY THE INSTRUCTIONS, ILLUSTRATIONS, & DIAGRAMS. ENGINE COMPARTMENT REMOVE THE FOLLOWING BATTERY, BATTERY TRAY (RETAIN) DRAIN RADIATOR, REMOVE RADIATOR (RETAIN) TO REMOVE THE OEM BLOWER MOTOR ASSEMBLY (UNDER HOOD) AND THE AIR DISTRIBUTION SYSTEM (UNDER DASH) THE FACTORY MANUAL INDICATES DOING THE FOLLOWING, REMOVE RIGHT INNER FENDER.
  • Page 7 1964-65 CHEVELLE WITHOUT AC CONDENSER ASSEMBLY & INSTALLATION REFER TO SEPARATE INSTRUCTIONS INCLUDED WITH THE CONDENSER KIT TO INSTALL THE CONDENSER. BINARY SWITCH INSTALLATION (REFER TO CONDENSER INSTRUCTIONS) COMPRESSOR & BRACKETS REFER TO SEPARATE INSTRUCTIONS INCLUDED WITH THE BRACKET KIT TO INSTALL THE COMPRESSOR BRACKET.
  • Page 8 1964-65 CHEVELLE WITHOUT AC KICK PANEL MODIFICATION REMOVE KICK PANEL. REMOVE KICK PANEL FRESH AIR DOOR ASM BY REMOVING (5) OEM SCREWS. DISCONNECT PULL CABLE ASSEMBLY FROM UNDER DASH (DISCARD). SEE FIGURE 4 BELOW MODIFY PASSENGER SIDE KICK PANEL AS SHOWN IN FIGURE 4a BELOW 3”...
  • Page 9 1964-65 CHEVELLE WITHOUT AC FIREWALL COVER INSTALLATION APPLY A 1/4” BEAD OF SILICONE AROUND THE BACK SIDE OF THE FIREWALL COVER AS SHOWN IN FIGURE 6, BELOW. FROM INSIDE THE CAR, INSTALL FIREWALL COVER ON FIREWALL USING (3) 1/4-20 x 1” HEX BOLTS, FLAT WASHERS AND 1/4-20 NUT WITH STAR WASHER, SEE FIGURE 6, BELOW.

  • Page 10: Bracket Installation

    1964-65 CHEVELLE WITHOUT AC BRACKET INSTALLATION (2) HEATER FITTINGS 189125-MUR 18290-VUB 1/4 PUSH NUT 1/4-20 x 1” BOLT RETAINER HEX BOLT REAR EVAPORATOR BRACKET 643059 FIGURE 8 (2) 1/4-20 x 1/2” HEX BOLT 189125-MUR 1/4 PUSH NUT BOLT RETAINER 18290-VUB (2) 1/4-20 x 1/2”...
  • Page 11 1964-65 CHEVELLE WITHOUT AC FRESH AIR COVER INSTALLATION INSTALL (4) GROMMETS IN FRESH AIR CAP. SEE FIGURE 9 BELOW APPLY A 1/4” BEAD OF SILICONE AROUND THE BACK SIDE OF THE FRESH AIR CAP AS SHOWN IN FIGURE 9 BELOW. ATTACH FRESH AIR CAP TO FIREWALL USING A 1/4-20 x 1 1/2"...

  • Page 12: Evaporator Installtion Cont

    1964-65 CHEVELLE WITHOUT AC EVAPORATOR INSTALLATION CONT. LIFT EVAPORATOR UNIT UP UNDER THE DASHBOARD. SECURE LOOSELY TO THE FIREWALL FROM THE ENGINE COMPARTMENT SIDE USING (2) 1/4-20 NUT AND FLAT WASHER, SEE FIGURE 12. SECURE THE FRONT EVAPORATOR MOUNTING BRACKET TO COWL USING (2) #14 x 3/4 HEX SHEET METAL SCREWS SEE FIGURE 12 BELOW.

  • Page 13: Modified A/C Hose Kit

    1964-65 CHEVELLE WITHOUT AC DRAIN HOSE INSTALLATION LOCATE EVAPORATOR DRAIN ON BOTTOM OF EVAPORATOR CASE. IN-LINE WITH DRAIN, LIGHTLY MAKE A MARK ON THE FIREWALL MEASURE 1” DOWN AND DRILL A 5/8” HOLE THROUGH THE FIREWALL. SEE FIGURE 13 BELOW. INSTALL DRAIN HOSE TO BOTTOM OF EVAPORATOR UNIT AND ROUTE THROUGH FIREWALL.
  • Page 14 HEATER HOSE & HEATER CONTROL VALVE INSTALLATION ROUTE A PIECE OF HEATER HOSE FROM THE WATER PUMP TO THE TOP HEATER FITTING OF HEATER CORE AS SHOWN IN FIGURE 11 PAGE 12 AND FIGURE 15 BELOW. SECURE USING HOSE CLAMPS ROUTE A PIECE OF HEATER HOSE FROM THE INTAKE TO THE BOTTOM HEATER FITTING OF HEATER CORE AS SHOWN IN FIGURE 11 PAGE 12 AND FIGURE 15 BELOW.

  • Page 15: Final Steps

    VOIDING YOUR WARRANTY. DOUBLE CHECK ALL FITTINGS, BRACKETS AND BELTS FOR TIGHTNESS. VINTAGE AIR RECOMMENDS THAT ALL AC SYSTEMS BE SERVICED BY A CERTIFIED AUTOMOTIVE AIR CONDITIONING TECHNICIAN. EVACUATE THE SYSTEM FOR A MINIMUM OF 45 MINUTES PRIOR TO CHARGING AND LEAK CHECK PRIOR TO SERVICING.

  • Page 16: Control Panel & Duct Hose Routing

    1964-65 CHEVELLE WITHOUT AC CONTROL PANEL & DUCT HOSE ROUTING CONTROL PANEL HARNESS FROM ECU 232006-VUR DEFROST DUCT PASS. SIDE 2” x 12” DEFROST DUCT DR. SIDE 2” x 20” PASS. SIDE UDERDASH LOUVER 2 1/2” x 44” PLUG FROM WIRING HARNESS 232001-VUR...
  • Page 17 1964-65 CHEVELLE WITHOUT AC DRIVER SIDE UNDER DASH LOUVER INSTALLATION PLACE LOUVER HOUSING UNDER DASH AND ALIGN WITH OEM HOLES IN DASH. SECURE LOUVER HOUSING UNDER DASH USING (2) 10/32 x 3/4” PAN HEAD SCREWS, (4) 3/16 FLAT WASHERS, (2) 10/32 NUTS w/ STARWASHER AS SHOWN IN FIGURE 19 BELOW. INSTALL LOUVER IN UNDER DASH HOUSING AS SHOWN IN FIGURE 19a.

  • Page 18: Wiring Diagram

    1964-65 CHEVELLE WITHOUT AC WIRING DIAGRAM WHT/BLU VIEWED FROM BOARD TOP SIDE STEPPER DASH/F LOOR COLD OPTIONAL: WHT/RED WIDE OPEN THROTTLE SWITCH CONTACTS DASH CLOSE ONLY AT F ULL THROTTLE, STEPPER WHT/YEL WHICH DISABLES DEF ROST/PLENUM AC COMPRESSOR VIEWED FROM WHT/GRN WIRE SIDE STEPPER...
  • Page 19 901163 REV A 6/24/09 , 1964-65 CHEVELLE wo AC EVAP INSTR PG 19 OF 23...

  • Page 20: Operation Of Controls

    1964-65 CHEVELLE WITHOUT AC OPERATION OF CONTROLS NOTE: CONTROLS MUST BE CALIBRATED PRIOR TO FIRST OPERATION- REFER TO CONTROL PANEL INSTRUCTIONS BLOWER MODE THERMOSTAT LEVER SPEED LEVER BLOWER SPEED SLIDE THE FAN LEVER UP OR DOWN TO SELECT DESIRE BLOWER SPEED FAN SPEED (SLIDE LEVER ALL THE WAY THIS LEVER CONTROLS...
  • Page 21 901163 REV A 6/24/09 , 1964-65 CHEVELLE wo AC EVAP INSTR PG 21 OF 23...
  • Page 22 901163 REV A 6/24/09 , 1964-65 CHEVELLE wo AC EVAP INSTR PG 22 OF 23...
  • Page 23 1964-65 CHEVELLE wo AC ACC. KIT ** BEFORE BEGINNING INSTALLATION OPEN ALL PACKAGES AND CHECK CONTENTS OF SHIPMENT. PLEASE REPORT ANY SHORTAGES DIRECTLY TO VINTAGE AIR WITHIN 15 DAYS. AFTER 15 DAYS, VINTAGE AIR WILL NOT BE RESPONSIBLE FOR MISSING OR DAMAGED ITEMS.

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