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A product of:
OPERATOR'S MANUAL
ALL VERSIONS
OGI# 460246 SOLAR POWER
OGI# 460312 100-240 VAC
OGI# 460371 12-24 VDC
When you purchase a TotalArc Relighter you purchase a product of "Quality, integrity, and innovation from concept to
commissioning." That promise, along with proper maintenance, will ensure that your TotalArc Relighter gives you years of
rugged, trouble-free performance. Thank you for your purchase.
WARNING:
this product.
SAVE THIS MANUAL FOR FUTURE REFERENCE
Doc# OGI-OM-TAREV1
To reduce the risk of injury, the user must read and understand the operator's manual before using
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Table of Contents
Related Manuals for OGI TotalArc BMS 460246 SOLAR POWER
Summary of Contents for OGI TotalArc BMS 460246 SOLAR POWER
- Page 1 A product of: OPERATOR’S MANUAL ALL VERSIONS OGI# 460246 SOLAR POWER OGI# 460312 100-240 VAC OGI# 460371 12-24 VDC When you purchase a TotalArc Relighter you purchase a product of “Quality, integrity, and innovation from concept to commissioning.” That promise, along with proper maintenance, will ensure that your TotalArc Relighter gives you years of rugged, trouble-free performance.
- Page 2 See this section for all the figures referenced in the operator’s manual. Figure 1: ON/OFF POWER SWITCH STATUS INDICATOR LIGHT IGNITION PUSH BUTTON MAIN GAS SHUTOFF SOLENOID TOTALARC ENCLOSURE CUSTOMER POWER ENTRY M12 RECEPTACLE IGNITION MODULE CABLE ASSEMBLY CLASS 1 DIV 2 CLAM SHELL LOCK 10.
- Page 3 FIGURE 2: IGNITION MODULE Installation in Flame Arrestor For details see Installation instructions on page 7...
- Page 4 FIGURE 3A: INSTALLATION TotalArc kit includes mounting feet for easy installation For details see Installation instructions on page 6 SEE FIGURE DIMENSIONS FIGURE 3B: INSTALLATION MOUNTING PATTERN FOR TOTALARC ENCLOSURE...
- Page 5 FIGURE 4: Clamshell Installation FIGURE 5: Battery Connection Detail SOLAR OPTION ONLY...
- Page 6 FIGURE 6: Ignition Rod Installation Figure 7: BASO Pilot Safety Valve...
- Page 7 Figure 8: Solar Panel Assembly...
- Page 8 Figure 9: Solar Panel Assembly...
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Page 9: Table Of Contents
TABLE OF CONTENTS Introduction ..................................1 Important Safety Instructions ............................2 Symbols ..................................3-4 Electrical ..................................4 Features ..................................5 Assembly ..................................5-7 Operation ..................................8-9 Maintenance.................................. 10 Trouble Shooting ..............................11-12 Wiring Diagrams ..............................13-14 Warranty ..................................15 Parts Ordering and Service .......................... Back Page VIII... -
Page 10: Introduction
RTU power source that will typically have a built-in power back up. **The TotalArc Relighter is a fully customizable productline – other options are available upon request. Please speak to an OGI Sales Representative to discuss options to fit your needs** * * *... -
Page 11: Important Safety Instructions
Area of classification at time of installation must be General location. If relighter is not working as it should, call OGI service To reduce the risk of electric shock, this control system has department, available 24/7 to assist you with installation, operation, and troubelshooting. -
Page 12: Symbols
SYMBOLS The following signal words and meanings are intended to explain the levels of risk associated with this product. SYMBOL SIGNAL MEANING Indicates a hazardous situation, which, if not avoided, will result in death or DANGER: serious injury. (Without Safety Alert Symbol) Indicates information considered important, but NOTICE: not related to a potential injury (e.g. -
Page 13: Electrical
Frequency (cycles per second) Watt Power Time Minutes ELECTRICAL OGI PART# 460246 Solar Powered Control Panel Nominal System Voltage: 12 VDC Rated Solar Input: 6A Max. Solar Voltage: 30 VDC Regulation Voltage: 14.1 VDC at 25°C OGI PART# 460312 VAC Powered Control Panel Nominal System Voltage: 85 - 264 VAC Rated Current Input: 1.35A at 120 VAC/0.65A at 230 VAC... -
Page 14: Features
Ground cable PACKING LIST OGI# 460246 – TotalArc Solar: SHIP LOOSE ITEMS TotalArc enclosure If the TotalArc system is shipped with an OGI Heater the Solar Panel w/ attached cable following components will be shipped separately as loose Mounting bracket items: 3/8”... -
Page 15: Control Panel Installation
ASSEMBLY IGNITION MODULE INSTALLATION POWER CONNECTIONS This product requires assembly. The TotalArc system is shipped full factory wired except for the power system. See wiring instructions Ignition module must be installed inside the for all power options: flame arrestor via a 1 ¼” diameter hole in the flame arrestor wall. - Page 16 details. Battery Connection: The ignition rod’s position can be adjusted by 1. The 120VAC TotalArc model has a din rail using a 7/64” allen wrench and loosening a set mounted battery pack that is pre-wired at screw on the rod’s clamp. Once the position is the factory.
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Page 17: Operation
OPERATION The TotalArc Relighter is used to provide initial pilot ignition, monitoring of the pilot flame, and relighting of the pilot flame if the pilot flame is lost. BASIC BASO PILOT SAFEGUARD OPERATION WITH TOTALARC(See Figure 7, pg V) The pilot assemblies for natural draft burners with a TotalArc Relighter consists of a gas pressure regulator, a BASO Pilot Safeguard Valve, a thermocouple, a pilot nozzle and mixer, and a TotalArc ignitor / flame sensing rod. -
Page 19: Maintenance
Check Battery Voltage. REPAIRS ALL REPAIRS MUST BE MADE BY A QUALIFED TECHNICIAN. OGI ACCEPTS NO RESPONSIBILITY FOR REPAIRS MADE BY NON-FACTORY AUTHORIZED PERSONNEL. NATURAL GAS IS A DANGEROUS SUBSTANCE - APPROPRIATE PRECAUTIONS MUST BE TAKEN TO AVOID ACCIDENTS. -
Page 20: Troubleshooting
TROUBLESHOOTING ISSUE SIGNAL MEANING REACTION POTENTIAL CAUSES Pilot DOUBLE FLASH LOCKOUT - with Two-minute burner BASO Pilot Guard Valve or • Relighter burner TCV shutdown condition to Thermocouple issues. Lockout DISABLED allow BASO to cool Confirm BASO gas supply down. and operation. - Page 21 TotalArc enclosure terminal blocks and from the solar converter SK-6 to the panel terminal blocks. o If there are no areas of concern, please contact OGI Service Department for further trouble shooting. VAC System Use Voltmeter set to measure DC voltage •...
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Page 22: Wiring Diagrams
SCHEMATICS SOLAR POWER TOTALARC (P/N 460246) 120VAC POWER TOTALARC (P/N 460312) 12-24VDC POWER TOTALARC (P/N 460371) - Page 23 Enclosure Connections for all systems: Trouble and Gas Shut Off Relay Connections for all systems: TOTALARC TROUBLE RELAY DRY CONTACT SET CLOSED = TROUBLE OPEN = OKAY...
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Page 24: Warranty
WARRANTY OGI Process Equipment, Inc. Warranty and Performance Guarantee Statement: corresponding credit from Seller guarantees the goods it manufactures, component manufacturer. This as stated herein, to be free from defective warranty is provided to the original materials and workmanship for a period of Purchaser and is not transferable.