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GREAT PLAINS Nutri-Pro NP3000 Operator's Manual

30-foot fertilizer applicators
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Nutri-Pro
Read the operator manual entirely. When you see this symbol, the
subsequent instructions and warnings are serious - follow without
exception. Your life and the lives of others depend on it!
31959
Illustrations may show optional equipment not supplied with standard unit, or
may show NP30, NP40 or NP4000 models where the topic function is identical.
ORIGINAL INSTRUCTIONS
© Copyright 2019
Table of Contents
Index
Operator Manual
®
NP3000 and NP3000A
30-Foot Fertilizer Applicators
Manufacturing, Inc.
www.greatplainsmfg.com
Printed 2019-03-11
Index
EN
407-613M

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  • Page 1 Table of Contents Index Operator Manual ® Nutri-Pro NP3000 and NP3000A 30-Foot Fertilizer Applicators Manufacturing, Inc. www.greatplainsmfg.com Read the operator manual entirely. When you see this symbol, the subsequent instructions and warnings are serious - follow without exception. Your life and the lives of others depend on it! 31959 Illustrations may show optional equipment not supplied with standard unit, or may show NP30, NP40 or NP4000 models where the topic function is identical.
  • Page 2 Machine Identification Record your machine details in the log below. If you replace this manual, be sure to transfer this information to the new manual. If you or the dealer have added options not originally ordered with the machine, or removed options that were originally ordered, the weights and measurements are no longer accurate for your machine.
  • Page 3 Great Plains Manufacturing, Inc. assumes no responsibility for errors or omissions. Neither is any liability assumed for damages resulting from the use of the information contained herein. Great Plains Manufacturing, Inc. reserves the right to revise and improve its products as it sees fit.
  • Page 4 NP3000 and NP3000A Cover Index Liq: Ground Drive Pump Start-Up ......70 Maintenance and Lubrication..........103 Liq: Prime the Ground Drive System......70 Avoid Trapped Anhydrous..........104 Liq: Hydraulic Drive Start-Up........70 Avoid Line Traps ............104 Liq: Field Operations (Either Pump) ......70 Avoid Ball Traps .............105 Liq: Fertilizer Operation ..........71 System Discharge ............106 Liq: Monitor Operation (Option)........72...
  • Page 5 • FVC062 Squibb-Taylor Flo-Max™ manual (breakaway coupler) Read all of these manuals. If you do not have the current edition of one or more, contact Great Plains for a replacement copy. EPA EHS (Extremely Hazardous Substance): Despite the common odor, anhydrous ammonia properties are dramatically different from those of household ammonia cleaning solutions (dilute ammonium hydroxide).
  • Page 6 NP3000 and NP3000A Table of Contents Index Important Safety Information Look for Safety Symbol The SAFETY ALERT SYMBOL indicates there is a potential hazard to personal safety involved and extra safety precaution must be taken. When you see this symbol, be alert and carefully read the message that follows it.
  • Page 7 NP3000 and NP3000A Table of Contents Index Important Safety Information Wear Protective Equipment (PPE) Wear clothing and equipment appropriate for the job. Avoid loose-fitting clothing. Waterproof, wide-brimmed hat Face shield, goggles or full face respirator. Prolonged exposure to loud noise can cause hearing impairment or loss.
  • Page 8 NP3000 and NP3000A Table of Contents Index Important Safety Information Minimize Radiation Exposure ® The optional DICKEY-john RVS II and RVS III Radars are intentional radiators of RF energy. Although its radiated energy level is far below the limits set by EN 61010-1:1993 A2:1995-Chapter 12.4, it is advisable not to look directly into the face of the unit.
  • Page 9 NP3000 and NP3000A Table of Contents Index Important Safety Information Remain Clear of Overhead Lines If the product contacts a power line, lethal voltage may be present on all metal parts. At higher voltage, the product does not need to be in line contact for the hazard to exist. Maintain at least 10 foot (3 m) clearance.
  • Page 10 NP3000 and NP3000A Table of Contents Index Important Safety Information Transport Machinery Safely Maximum transport speed for product is 20 mph (32 kph), 13 mph (22 kph) in turns. Some rough terrains require a slower speed. Sudden braking can cause a towed load to swerve and upset.
  • Page 11 NP3000 and NP3000A Table of Contents Index Important Safety Information Handle Chemicals Properly See manual 407-551M for specific requirements and recommendations for NH For Conventional Liquid Materials Agricultural chemicals can be dangerous. Improper use can seriously injure persons, animals, plants, soil and property.
  • Page 12 NP3000 and NP3000A Table of Contents Index Important Safety Information Tire Safety Tire changing can be dangerous and should be performed by trained personnel using correct tools and equipment. When inflating tires, use a clip-on chuck and extension hose long enough for you to stand to one side–not in front of or over tire assembly.

  • Page 13: Safety Decal

    Keep lights in operating condition. Keep all safety decals clean and legible. Replace all damaged or missing decals. Order new decals from your Great Plains dealer. Refer to this section for proper decal placement. When ordering new parts or components, also request corresponding safety decals.
  • Page 14 NP3000 and NP3000A Table of Contents Index Important Safety Information 31960 838-265C Amber Reflectors On the outside faces of casters, on the outside faces of lift assist braces, Option: on the outside face of each ground drive pump; 4, 5 or 6 total 31960 838-267C Daytime Reflectors...
  • Page 15 NP3000 and NP3000A Table of Contents Index Important Safety Information 31618 115527-01 (Option) Danger: Bleed System ® On top of CDS-John Blue Impellicone flow divider; 1 total 31604 818-323C Danger: Possible Chemical Hazard models: On decal mount near Flo-Max™ coupler: 1 total See “NH ”...

  • Page 16: Squibb-Taylor

    NP3000 and NP3000A Table of Contents Index Important Safety Information .eps 35.8% 818-590C Danger: Hitch Crush On front of frame tube, both sides of hitch; 2 total 31960 .eps 30.7% 838-599C Danger: Electrocution On frame tube, outside parking stands; 2 total 31960 31529 848-534C...
  • Page 17 NP3000 and NP3000A Table of Contents Index Important Safety Information 818-337C Warning: Speed On front face of front tool bar, right of center; 31960 1 total 818-437C Warning: High Pressure Fluid Hazard on front face of front tool bar, left end, on each lift-assist mount;...
  • Page 18 “Avoid Ball Traps” on page 105. Older unvented ball valves can trap fluid inside the ball if closed with the line fully charged. Great Plains ball valves shipped in 2011 and later have a bleed orifice on the downstream side of the valve ball and do not require this decal.
  • Page 19 NP3000 and NP3000A Table of Contents Index Important Safety Information Snyder 997176 (Option) Warning: Tank Installation and Use On upper front face of each tank: 0 or 2 total Replacement decals available from Snyder Industries: www.snydernet.com 31690 31921 818-398C Caution: Tires Not a Step Outside faces of manual gauge wheel arms;...
  • Page 20 NP3000 and NP3000A Table of Contents Index Important Safety Information 818-719C Caution: Read Operator’s Manual On front face of front tool bar, right of center; 1 total 31960 CAUTION To Avoid Injury or Machine Damage from Improper Tire Inflation or Torquing of Wheel Bolts: Maximum inflation pressure of tires is 60 psi.
  • Page 21 NP3000 and NP3000A Table of Contents Index Important Safety Information 848-736C Caution: General On front face of front tool bar, both sides; 2 total 31960 31599 848-539C General Safety: First Aid Water (Option) On left and right sides of the wash water tank; 2 total See “Ammonia Emergency Action”...

  • Page 22: Document Family

    NP3000 and NP3000A Table of Contents Index Introduction Great Plains welcomes you to its growing family of new product owners. The Full Product Name (NP3000 and NP3000A) has been designed with care and built by skilled workers using quality materials. Proper setup, maintenance, and safe operating practices will help you get years of satisfactory use from the machine.
  • Page 23 NP3000 and NP3000A Table of Contents Index Introduction Using This Manual This manual familiarizes you with safety, assembly, operation, adjustments, troubleshooting, and maintenance. Read this manual and follow the recommendations to help ensure safe and efficient operation. The information in this manual is current at printing. Some parts may change to assure top performance.
  • Page 24 36030 2013+ Serial Number Location Further Assistance Your Great Plains dealer wants you to be satisfied with your new machine. If you do not understand any part of this manual or are not satisfied with the service received, please take the following actions.

  • Page 25: Single-Cooler

    NP3000 and NP3000A Table of Contents Index Application Overview Legend: Tank, plumbing and setup requirements differ for Liquid NH Liquid Flow anhydrous (A) and conventional systems (L). The next few pages provide an overview of both systems. Vapor Vapor Flow Anhydrous: System Components Direction of Flow Exception Flow...

  • Page 26: Section Control

    NP3000 and NP3000A Table of Contents Index Application Overview System Narrative This list describes a single-cooler anhydrous system with section control. A dual-cooler system has two of components through , and two additional dual-tube tines . A single-section system lacks components through and has only one of...

  • Page 27: Scs 450

    NP3000 and NP3000A Table of Contents Index Application Overview A16.Coupler Outlet Bleed Valve A22.Cooler Intake Liquid NH enters the cooler here. A23.Cooler Hydrostatic Relief Valve In normal operation, this valve never activates. NH Suffocation, Blinding and Burning Hazards: can get trapped in the system between the See “About Bleed Valves:”...

  • Page 28: Section Valves

    NP3000 and NP3000A Table of Contents Index Application Overview A28.Pressure Gauge A32.Refrigerant Tap This gauge reports the pressure of the NH after it A small amount of the NH flow is taken at this point exits the cooler. If line valves are closed, a pressure to provide refrigeration at the cooler.

  • Page 29: Solenoid Valve

    NP3000 and NP3000A Table of Contents Index Application Overview A39.Section Shut-Off Valves A47.Cooler Vapor Outlets (2) (Section Control Option Only) Two vapor outlets direct the now-gaseous These are the normal controls for suspending refrigerant flow (that entered at ) to two special per-section application flow in the field (for point tines per cooler.
  • Page 30 NP3000 and NP3000A Table of Contents Index Application Overview A8.Outlet Hose Assembly A11.Bleed Valve(s) The hose may have zero, one or two operating valves , one or more bleed valves , and a hydrostatic relief valve . The outlet end may Suffocation, Blinding and Burning Hazards: have an Acme.
  • Page 31 NP3000 and NP3000A Table of Contents Index Application Overview Conventional Liquid: Applicator System Components Hydraulic Drive System Components (Options) See page 29 to page 31 for callout descriptions. Figure 5 34963 Options: Hydraulic Drive Plumbing with On-Board Tanks, Boom and Coulter Attachment 2019-03-11 Table of Contents Index...
  • Page 32 NP3000 and NP3000A Table of Contents Index Application Overview Ground Drive System Components (Options) See page 29 to page 31 for callout descriptions Figure 6 34964 Options: Ground Drive Plumbing with On-Board Tanks, Boom and Coulter Attachment 2019-03-11 Table of Contents Index 407-613M...
  • Page 33 This list presumes that the product has system tank plumbing shut off at valve components factory-installed by Great Plains. The list tank connected to pump system ( L19 L27 includes all components for either the preset or hydraulic drive pumping system.
  • Page 34 NP3000 and NP3000A Table of Contents Index Application Overview L22. Passive Manifold L28. Air Bleed Line Ground Drive Option: This line to the tank enabled pump priming by bleeding off air. If using an off-product tank, a The factory configuration of this fitting has two user-provisioned bleed line or bleed valve must be outlets capped.
  • Page 35 NP3000 and NP3000A Table of Contents Index Application Overview L35. Boom Clamp L39. Nozzle Body Boom Option: This fitting taps the boom for delivery Boom Option: This fitting adapts the boom clamp to to the row. it contains an 8 psi check valve, which tubing, and may be positioned for forward or rear prevents dribbling when the system is idle.
  • Page 36 L12.Vented Tank Lid (user provisioned) L45. Chain Anchor L16.Supply Inlet (user provisioned) Two anchor points are provided for nurse tank Great Plains supplies an inlet coupler, valve and safety chains. hose only with the on-board tank Option. In all other L46. Rear Hitch Tongue configurations, the inlet connection (which might be Accepts a 1 inch (2.6 cm) hitch pin.
  • Page 37 NP3000 and NP3000A Table of Contents Index Application Overview Hitch (Option) and Nurse Tank Components (User-Provisioned) See page 32 for callout descriptions Figure 7 32349 Trailing Nurse Tank Hitch 2019-03-11 Table of Contents Index 407-613M...
  • Page 38 Anhydrous Ammonia Release Hazard: NP3000A models: Do not modify the NH system of this Use only the Great Plains rear hitch for a trailing nurse tank product. Designing NH systems, selecting and installing cart. A custom hitch and/or mount, including any safety chain components is serious engineering.
  • Page 39 NP3000 and NP3000A Table of Contents Index Preparation and Setup NP3000A: Get Expert Advice Anhydrous ammonia is 82% Nitrogen, the highest of any fertilizer. The compound NH is normally a gas at ambient temperatures. It is retained in the soil only by chemical reactions and physical mechanisms, primarily reactions with soil moisture.
  • Page 40 NP3000 and NP3000A Table of Contents Index Preparation and Setup 2-Point Hitching Crushing Hazard: Do not stand or place any body part between product and moving tractor. You may be severely injured or killed by being crushed between the tractor and product. Stop tractor engine and set parking brake before attaching cables and hoses.
  • Page 41 NP3000 and NP3000A Table of Contents Index Preparation and Setup NP3000A: Emergency Shut-Off Rope This part of hitching requires operating the emergency shut-off valve. If the product was correctly shut down and discharged after last use, there is no anhydrous ammonia liquid in the system, and only small amounts of vapor, at low pressure.
  • Page 42 NP3000 and NP3000A Table of Contents Index Preparation and Setup Refer to Figure 11 2. Check the pressure gauge . If it is not 0, STOP. Discharge the system before resuming hitching. See page 106. 3. From up-wind, and with the bleed valve orifice pointing away from you, slowly open the cooler bleed valve If any liquid appears, or vapor at high...
  • Page 43 NP3000 and NP3000A Table of Contents Index Preparation and Setup Electrical Hookup Refer to Figure 13 Your product is equipped with systems that require separate electrical connections. For future reference, note any optional connectors on this checklist. Lighting connector (standard). Console flow harness connector (optional).
  • Page 44 NP3000 and NP3000A Table of Contents Index Preparation and Setup Hydraulic Hose Hookup High Pressure Fluid Hazard: Shut down tractor before making hydraulic connections. Only trained personnel should work with system hydraulics. Escaping fluid under pressure can have sufficient pressure to penetrate the skin causing serious injury.
  • Page 45 Hydraulic Flow Divider Kit must be installed so that flow can be controlled to prevent operating the pump at excessive speeds. See a Great Plains dealer for more information. Outlet Port Inlet Port...
  • Page 46 NP3000 and NP3000A Table of Contents Index Preparation and Setup Leveling Implement During initial setup and periodically throughout the season, check that the implement runs level. When applying fertilizer, the top of the main frame should be parallel to the ground, and level left to right. Set Application Depth Before checking or correcting side-to-side or front-to-back level, set the application depth (which is...
  • Page 47 ® This Nutri-Pro manual (407-613M) cannot describe your system. Great Plains cannot assume any liability for results with equipment not supplied by Great Plains. Before first field use of the SCS 450, it must be programmed with data specifying the system configuration, consisting of various “CAL”...
  • Page 48 NP3000 and NP3000A Table of Contents Index Preparation and Setup SCS 450: METER CAL This is the pulse-vs.-rate calibration number for the flow meter ( in system diagrams in this manual). Obtain this number from the tag affixed to the meter. Enter it into the SCS 450 and record it on the Calibration Card.

  • Page 49: Speed Cal

    NP3000 and NP3000A Table of Contents Index Preparation and Setup SCS 450 Setup Data BOOM CAL SPEED METER VALVE Model Description 1 (LH) 2 (CTR) 3 (RH) NP3000-1230 30-Foot, 12-Row, 360.0 in. NP3000A-12C30 Cable Tag Body Label 30 inch (914.4 cm) w/o Section Control NP3000-1230 30-Foot, 12-Row,...
  • Page 50 NP3000 and NP3000A Table of Contents Index Operating Instructions This section covers general operating procedures. Experience, machine familiarity and the following information will lead to efficient operation and good working habits. Always operate farm machinery with safety in mind. Pre-Start Checklist High Pressure Fluid Hazard: Escaping fluid under pressure can have sufficient pressure to penetrate the skin.
  • Page 51 NP3000 and NP3000A Table of Contents Index Operating Instructions Raising/Lowering Applicator Operate the tractor hitch in “position” or “depth” control mode, regardless of implement hitch type. Equipment Damage Risk: Do not fully fold or fully unfold while lowered. Perform The implement may be raised and lowered while folded. complete fold and unfold only when fully raised.
  • Page 52 NP3000 and NP3000A Table of Contents Index Operating Instructions Lowering (Field, Unfolded) 1. If lock channels are engaged on the rear lift-assist First Pass Lowering: cylinders, raise the implement, disengage the • If lock channels are engaged on the rear lift-assist channels (page 49), and insert the desired number cylinders, raise the implement, disengage the of spacers (page 42).

  • Page 53: Transport Lock

    NP3000 and NP3000A Table of Contents Index Operating Instructions Lift Cylinder Locks Use transport locks to hold the product at raised for transport, adjustments, maintenance and storage. Falling Hazard: Do not climb or stand on tires or wheels. Even at full extension on level ground, tires may not be in firm ground contact.
  • Page 54 NP3000 and NP3000A Table of Contents Index Operating Instructions Unfolding and Folding ® Nutri-Pro implements have a merged lift/fold circuit. The lift-assist cylinders usually require reconfiguring just prior to unfold and fold. Wing locks require reset prior to fold. See “Unfolding”, below. Unfolding The implement should only be unfolded in the field, or fully supported by parking stands and lift-assist cylinder...
  • Page 55 NP3000 and NP3000A Table of Contents Index Operating Instructions Folding These instructions presume that the implement is unfolded and lowered. 1. Set lift/fold circuit to Float. 2. Raise the 2-Point hitch. 3. Raise the lift-assist circuit. The wings begin to fold, and are stopped by the wing locks.

  • Page 56: Row Cleaner

    NP3000 and NP3000A Table of Contents Index Operating Instructions Transport Braking and Loss of Control Hazard: Do not exceed 20 mph (32 kph). Loss of Control Hazard: Do not transport applicator with material in on-board tanks. Add liquid fertilizer at field. Full tanks add 3000 pounds (1400 kg) to the weight of the implement, almost all of it borne by the tractor 2-point hitch.
  • Page 57 NP3000 and NP3000A Table of Contents Index Operating Instructions Transport Steps Know your product weight. See page 52, 140 or 141 for a list of approximate weight of various configurations. If tractor capabilities are marginal, check actual weight of product at a scale. 1.
  • Page 58 NP3000 and NP3000A Table of Contents Index Operating Instructions Operations Operations for convention liquid fertilizer begin on page 67. Nurse Tanks Use nurse tanks with proper current safety certification, and current safety equipment and features. Consult with your anhydrous ammonia supplier for safety information and correct safe handling, transport and use of anhydrous ammonia.
  • Page 59 Index Operating Instructions : Check Hydrostatic Relief Valves 3. Check that the plastic cap is in place at each valve. In the Great Plains configuration, this would be: • at each cooler • at the outlet side of the breakaway coupler...
  • Page 60 NP3000 and NP3000A Table of Contents Index Operating Instructions : Hitching Nurse Tank Consult with the nurse tank supplier, and all available nurse tank documents, before hitching for the first time. : Possible Chemical Hazard: Clear all non-essential personnel from the area at this time. Take normal NH field precautions.
  • Page 61 NP3000 and NP3000A Table of Contents Index Operating Instructions : Making Nurse Tank Connections These instructions presume an product with Great Plains-supplied Squib-Taylor Flo-Max™ coupler and Raven AccuFlow™ application system. 1. Perform the steps at “NH 3: Safing Applicator Before Cart ”, pages 54.
  • Page 62 NP3000 and NP3000A Table of Contents Index Operating Instructions : Connect Cart Hose Refer to Figure 33 Continue wearing your NH 7. Verify that the nurse tank hose withdrawal valve is closed. Hand tighten only. Do not use tools. 8. Verify that any hose valves ( , not shown here) are also closed.
  • Page 63 NP3000 and NP3000A Table of Contents Index Operating Instructions : Pass Planning If field requirements permit, you can minimize exposure WIND to NH vapor with the following recommendations: Refer to Figure 34 • Check the wind direction. • Plan passes to be cross-wind and turns up-wind. •...
  • Page 64 NP3000 and NP3000A Table of Contents Index Operating Instructions : Monitor Operation Refer to Figure 35 The optional SCS 450 console monitors NH flow, monitors field speed, and operates the (rate) control valve to deliver anhydrous ammonia at your desired rate. Once setup for the product and preferences, and configured for the rates/limits, the monitor is typically used in the “RATE 1”...
  • Page 65 , if any - tank A11b depicted has no hose valves). Check for leaks. In an all-Great Plains configuration, if there has been no odor so far, there should be no odor now, as flow is blocked at the On/Off valve (not visible).
  • Page 66 NP3000 and NP3000A Table of Contents Index Operating Instructions : Suspending Application These instructions are for brief stops in the field, for example, to make a phone call. See also “NH 3: Stopping ” on page 63. Application a. What is the wind direction? Choking Hazard: Never raise a recently operated product when you are b.

  • Page 67: Stopping Application

    NP3000 and NP3000A Table of Contents Index Operating Instructions : Stopping Application Plan your stops. A safe stop requires depleting the anhydrous, from the nurse tank withdrawal valve to the tines. a. What is the wind direction? b. Suspend application per “NH ”...
  • Page 68 NP3000 and NP3000A Table of Contents Index Operating Instructions : Breakaway Event Initially treat a breakaway coupler separation event as you would any other field emergency. Perform the steps at “Ammonia Emergency Action” in the “Using Upon Event: Probable Chemical Hazard: Anhydrous Ammonia Safely”...
  • Page 69 NP3000 and NP3000A Table of Contents Index Operating Instructions 11. Opening this bleed valve WILL release the substantial amount of liquid NH presently trapped in the hose, most likely as a spray. Open the valve very slowly, just until some fluid appears. Leave the valve just slightly open.
  • Page 70 NP3000 and NP3000A Table of Contents Index Operating Instructions : Unhitching Nurse Tank The procedure is different for exchanging tanks vs. concluding application. : Exchanging Nurse Tanks Consult with the nurse tank supplier, and all nurse tank documents, before unhitching or exchanging tanks. a.
  • Page 71 NP3000 and NP3000A Table of Contents Index Operating Instructions Liquid Operations Operations for anhydrous nitrogen fertilizer begin on page 54. Liq: Filling On-Board Tanks Agricultural Chemical Hazards: The tanks may be loaded from the quick-fill inlet, or from Observe safety precautions specified by material suppliers. the lids (page 68).
  • Page 72 NP3000 and NP3000A Table of Contents Index Operating Instructions Liq: Tank Lid Fill Employ two persons for top fill; one to secure the hose at the tank, the other to control a supply line shut-off valve. These steps presume completion of step 1 through Chemical Hazard - Tank Lid: step 5 on page 67.
  • Page 73 NP3000 and NP3000A Table of Contents Index Operating Instructions Liq: Hitching Conventional Nurse Tank Hitch a nurse tank to the product only at the field, and not prior to transport. Liq: Mechanical Cart Hitching 1. Spot the product to avoid reverse moves after cart hitching.
  • Page 74 NP3000 and NP3000A Table of Contents Index Operating Instructions Liq: Ground Drive Pump Start-Up 7. Check ground drive sprocket setup (page 93). Sharp Object Hazard: 8. Set rate on pump adjuster dial. Ground Drive: Exercise caution when near and handling the Refer to Figure 6 on page 28 or Figure 5 on page 27 ground drive wheel.
  • Page 75 Operating Instructions Liq: Fertilizer Operation For an aftermarket pump system, consult the pump or system documentation. These pages describe the available Great Plains systems. See page 27 through page 33 for callout references. Liq: Ground Drive Operation The piston pump is ground driven.

  • Page 76: Suspending Application

    NP3000 and NP3000A Table of Contents Index Operating Instructions Liq: Monitor Operation (Option) Refer to Figure 42 With the optional hydraulic drive pump, the optional SCS 450 console monitors fertilizer flow, field speed, and manifold pressure. It operates the control valve to deliver fertilizer at your desired rate.
  • Page 77 NP3000 and NP3000A Table of Contents Index Operating Instructions Field Set-Up Checklists Use the following tables to develop a final checklist for your tractor/product configuration. Additional or fewer steps may be necessary depending on tractor features, product options and planting accessories. Mechanical Checklist (Tractor Hitching) Page Mechanical Checklist (post-Hitching)
  • Page 78 NP3000 and NP3000A Table of Contents Index Operating Instructions Checklist (Cart Hitched) Page Check breakaway firmly mated Check breakaway swivel function Remove inlet Acme cap. Inspect inlet with mirror. Check withdrawal valve and all nurse tank hose valves closed Check for signs of liquid NH in hose Separate hose and Acme plug Route hose to breakaway...
  • Page 79 NP3000 and NP3000A Table of Contents Index Operating Instructions Field Operation Checklists Note: These are merged anhydrous (NH ) and Perform all steps in “Pre-Start Checklist” on page 46 conventional liquid (Liq) lists. NH /Liq: refer to and “Field Set-Up Checklists” on page 73. The product material-specific operations.

  • Page 80: Unhitch Nurse Tank

    NP3000 and NP3000A Table of Contents Index Operating Instructions Short-Term Parking Long-Term Storage 1. Conclude application per “NH ” on page 63 and/or “Liq: 3: Stopping Application Stopping Application” on page 72. Equipment Damage Risk: 2. Unhitch nurse tank per Ground Drive: Keep the piston pump wet.
  • Page 81 NP3000 and NP3000A Table of Contents Index Adjustments To get full performance from your NP3000 and NP3000A Even if your planting conditions rarely change, some of product, you need an understanding of all component these items need periodic adjustment due to normal operations, and many provide adjustments for optimal wear.
  • Page 82 NP3000 and NP3000A Table of Contents Index Adjustments Row Adjustments Anhydrous Coulter Application Depth Applies to model NP3000A only. Refer to Figure 43 Tine release depth is set by tool bar height above the ground, coulter shank height and tine height Chemical Hazard: Adjust height dry.
  • Page 83 NP3000 and NP3000A Table of Contents Index Adjustments Sealer Adjustments The standard NP3000A spider sealers have three adjustments. You may need to alter these from factory settings, based on soil conditions, crop residue and application speed. Refer to Figure 45 1.
  • Page 84 NP3000 and NP3000A Table of Contents Index Adjustments Terra-Tine™ Adjustments (Option) Note: All adjustments must be made with the product in the fully raised position. Refer to Figure 56 Excess Wear Risk: Check that the Terra-Tine™ Row Cleaner tines DO NOT touch the coulter blade or any other attachments.
  • Page 85 NP3000 and NP3000A Table of Contents Index Adjustments Vantage I Coulter Adjustments Applies to model NP3000 or NP3000A with optional liquid capability. Fertilizer release height is normally at or just above the ground, and is controlled by three adjustments: Refer to Figure 48 1.
  • Page 86 NP3000 and NP3000A Table of Contents Index Adjustments Vantage I Coulter Height and Castering Coulter height is the main control for application height. Coulters may need to be lowered for rows in tracks. Coulters product-wide need adjustment as blades wear. If desired coulter depth cannot be achieved due to challenging soil conditions, consider installing the optional weight kit (page 139 and page 173).
  • Page 87 NP3000 and NP3000A Table of Contents Index Adjustments Tool Bar Height Adjustment Center section tool bar height is set by the tractor hitch. Lift-assist spacers (page 42) must be selected and in place to assure front-to-back level. Wing end tool bar height is set by independent gauge wheels on each wing end.
  • Page 88 NP3000 and NP3000A Table of Contents Index Adjustments Weight Transfer Adjustment Weight Transfer Safety Information Crushing and High Pressure Fluid Hazards: Falling Hazard - Tires Not a Step: This adjustment requires working near the unfolded and Do not use tires as steps or platforms. At some transfer lowered implement with the hydraulic system active.
  • Page 89 NP3000 and NP3000A Table of Contents Index Adjustments Refer to Figure 53, Figure 54, Figure 55 1. In field conditions, unfold (page 50), lower implement (page 47), and set or check coulter depth (page 82). 2. Pull forward to put coulters in ground. 3.
  • Page 90 NP3000 and NP3000A Table of Contents Index Adjustments Terra-Tine™ Adjustments Note: All adjustments must be made with the implement in the fully raised position. Refer to Figure 56 Excess Wear Risk: Check that the Terra-Tine™ Row Cleaner tines DO NOT touch the coulter blade or any other attachments.
  • Page 91 5. Check the manifold pressure and relief valve during operation (page 93). Determining Application Rate Great Plains recommends checking with your local Ground Drive: agronomist as soil conditions vary. Soil conditions in your The tables, and web calculator provided expect rates to...
  • Page 92 NP3000 and NP3000A Table of Contents Index Fertilizer Rates Ground Drive Rate: NP3000-1230 Standard NP3000-1230 Fertilizer Rate NP3000-1230 JohnBlue Reference Data Use the slide chart or internet calculator for more precise Use the data below with the CDS-John Blue 115797-01 rate setting.
  • Page 93 NP3000 and NP3000A Table of Contents Index Fertilizer Rates Ground Drive Rate: NP3000-1230 Side Dress (SD) This data assumes passes are not overlapped. If overlapping passes (with reduced orifice plates or half-rate VeriFlow nozzles on end rows), use the standard 12-row data on page 88. NP3000-1230SD Fertilizer Rate NP3000-1230SD JohnBlue Reference Data Use the slide chart or internet calculator for more precise...
  • Page 94 A size too small The chart below shows rate ranges for each Great Plains for a hydraulic drive system may require excess pressure to orifice size and row spacing.
  • Page 95 Gaskets may also be ordered separately as row (or rows) in opposing passes, take steps to avoid Great Plains part number CP18999-EPR. double application (run those rows at half rate). • For doubled rows using standard nozzles, use orifice ...
  • Page 96 CDS-John Blue pump. The standard 80 mesh screen should be suitable for most applications. A 50 mesh screen is available from Great Plains. Other screen sizes are available from Banjo Corporation. If changing screen sizes, keep in mind the following.
  • Page 97 NP3000 and NP3000A Table of Contents Index Fertilizer Rates Ground Drive: Setting Relief Valve A relief valve is plumbed after the ground drive pump outlet to protect the manifold and pump from excessive pressure. Any product that activates the relief valve discharges from the dump line To set relief valve: Refer to Figure 62...
  • Page 98 NP3000 and NP3000A Table of Contents Index Fertilizer Rates Ground Drive: Set Pump Rate Dial Refer to Figure 64 Consult the 12-M-43 CDS-John Blue NGP Pump Parts and Instructional manual for complete details on pump operation and maintenance. 1. Loosen the nut at the setting pointer.
  • Page 99 NP3000 and NP3000A Table of Contents Index Fertilizer Rates Hydraulic Drive: Pump Pressure These steps presume an product with optional on-board tanks and optional Raven SCS 450 console. Flow-Based Adjustment This adjustment verifies pump pressure, fertilizer flow and boom pressure. 1.

  • Page 100: Stabilizer Piston

    NP3000 and NP3000A Table of Contents Index Troubleshooting General Applicator Troubleshooting ......96 Troubleshooting sections are also found in the following Metering System Troubleshooting ......97 component manuals: General Application Troubleshooting ......98 016-0159-403 Ground Drive Pump Troubleshooting ......100 Raven AccuFlow™ Operator manual Hydraulic Drive Pump Troubleshooting ......101 016-0159-831 The topics in this section presume that the product has a...
  • Page 101 NP3000 and NP3000A Table of Contents Index Troubleshooting Metering System Troubleshooting Problem Cause Solution Pressure Spikes (no Plugged tine or tines Stop application per page 63. Lift product and inspect tines. Clear any plugging per alarm) “Clearing Plugged Tines” on page 108. Flow divider pressure sag Open line or lines Stop application per page 63.
  • Page 102 NP3000 and NP3000A Table of Contents Index Troubleshooting Problem Cause Solution Consumption Too Incorrect console setup Re-check METER CAL and BOOM CAL. High (but no alarms) Field size different. After ruling out metering problems, re-check geography. Excessive overlap Gap between opposing pass end trenches should be one row space (e.g.
  • Page 103 NP3000 and NP3000A Table of Contents Index Troubleshooting Problem Cause Solution No Fertilizer Strainer plugged Close all valves. Inspect strainer (page 117). Clean screen as needed. Flow Material run-out Check tank level. Tines Tine tips too low for coulter depth Raise tine weldment (page 78).

  • Page 104: Orifice Plates

    NP3000 and NP3000A Table of Contents Index Troubleshooting Problem Cause Solution Sealers Conditions too wet. Wait for drier conditions. plugging Too much pressure on row-units. Reduce spring pressure. Sealers running at an angle Adjust sealers to run straight. Coulters set too deep, bring up excess Check coulter adjustment.
  • Page 105 NP3000 and NP3000A Table of Contents Index Troubleshooting Problem Cause Solution High Rate Ground drive on High Range when rate Exchange Range sprockets (page 93). requires Low Dial setting incorrect Re-check Range and Dial settings for rate. Low Manifold Relief valve set too low Adjust relief valve (page 93).
  • Page 106 NP3000 and NP3000A Table of Contents Index Troubleshooting Problem Cause Solution Low Manifold Pump not primed Factory-installed pump: check bleed line for plugging. Second pump: open petcock valve or check bleed line. Pressure Mis-adjusted bypass valve in pump Close valve or re-adjust for Open Center system (see pump motor manual) Impeller or volute worn...
  • Page 107 NP3000 and NP3000A Table of Contents Index Maintenance and Lubrication Proper servicing and maintenance is the key to long product life. With careful and systematic inspection, you can avoid costly maintenance, downtime and repair. Always turn off and remove the tractor key before making any adjustments or performing any maintenance.
  • Page 108 NP3000 and NP3000A Table of Contents Index Maintenance and Lubrication Avoid Trapped Anhydrous Before servicing anhydrous equipment, or storing it near untrained individuals, be absolutely certain that there is no liquid NH trapped in the system, and no NH vapor present (or only trace amounts).
  • Page 109 NP3000 and NP3000A Table of Contents Index Maintenance and Lubrication Avoid Ball Traps IDLH Anhydrous Ammonia Exposure Hazard: Beware of closed ball valves. A ball valve can trap liquid NH If opened when disconnected, this liquid is likely at extreme pressures, is emitted forcefully and vaporizes rapidly.
  • Page 110 NP3000 and NP3000A Table of Contents Index Maintenance and Lubrication System Discharge These steps are for clearing an product for service or for storage near untrained persons. These instructions presume that you have followed the steps at: “NH ” on page 63, Suffocation, Blinding, Burning, Freezing, Disabling and 3: Stopping Application and the nurse tank is unhitched, per:...
  • Page 111 NP3000 and NP3000A Table of Contents Index Maintenance and Lubrication System Blow-Out 4. To rapidly reduce the vapor in the system to trace amounts, use compressed air at the Acme inlet If there is ammonium hydroxide (NH OH) fluid (or a.
  • Page 112 NP3000 and NP3000A Table of Contents Index Maintenance and Lubrication Clearing Plugged Tines Tines can get plugged at release ports , due to sticky soil, reverse movement and other causes. Routinely check tines for evidence of plugging just prior to nurse tank hitching.

  • Page 113: Temperature Gauge

    NP3000 and NP3000A Table of Contents Index Maintenance and Lubrication Clearing Plugged Vapor Tubes Elevated Ammonia Exposure Hazard: Follow clearing instructions carefully. Wear your PPE Plugged vapor tubes still attached can contain significantly greater than normal NH vapor, which is not likely to be mitigated by normal Discharge procedures.
  • Page 114 NP3000 and NP3000A Table of Contents Index Maintenance and Lubrication Hydrostatic Relief Valve Maintenance Relief valves require scheduled replacement and periodic inspection. Ammonia Exposure Hazards: Relief Valve Inspection Wear safety equipment when inspecting or performing maintenance on relief valves. Even if the line is bled, NH Inspect relief valves seasonally, and during periodic liquid or vapor may still be present.
  • Page 115 Hydrostatic relief valves are factory-set and tested, on that is rated for the same discharge pressure as the valve specialized equipment, to discharge at a specific removed (or as otherwise specified by Great Plains or the pressure. manufacturer of the protected component).
  • Page 116 Certain components and fittings used with anhydrous ammonia service have limited service lives. The service life of components originally installed by Great Plains is pre-printed in the tables. The life of replacement parts may vary. Once past their expiration dates, they must be replaced before the product is used again to apply anhydrous, even if they appear to be in excellent condition.
  • Page 117 Cooler Hydrostatic Relief Valve Part ID Service Life Date Life Started Replace Before Date Raven or Great Plains 5 years: the replace-by date is 334-0002-005 stamped on the valve. Refrigerant Line This is the same tubing used for row delivery...
  • Page 118 Part ID Service Life Date Life Started Replace Before Date Great Plains 10 Year rated life 990-259R Row Vapor Tubing This is a different (larger ID) tubing compared to the row delivery and refrigerant.

  • Page 119: Strainer Maintenance

    NP3000 and NP3000A Table of Contents Index Maintenance and Lubrication Metering System Maintenance Fully discharge system before performing any maintenance. See “System Discharge” on page 106. Suffocation, Blinding, Burning, Freezing, Disabling and Disfigurement Hazards: If any system components are removed from plumbing, Do not perform maintenance with anhydrous ammonia in the when replacing or re-installing them, use only a pipe system.
  • Page 120 NP3000 and NP3000A Table of Contents Index Maintenance and Lubrication Material Clean-Out (Liquid) With proper attention to maintenance, end of day clean-out, end of season clean-out and winterization, you can substantially increase the life and reliability of Possible Chemical Hazard: your conventional liquid fertilizer system.

  • Page 121: Rv Antifreeze

    NP3000 and NP3000A Table of Contents Index Maintenance and Lubrication Liquid Fertilizer Strainer Maintenance Refer to Figure 74 The fertilizer system uses an in-line strainer to keep damaging particulates out of the pump. The strainer becomes clogged over time, reducing pump rate. Plan to clean the strainer several times per season.

  • Page 122: Spacers

    NP3000 and NP3000A Table of Contents Index Maintenance and Lubrication Pump Maintenance and Repair Ace Hydraulic Pump The Ace pump is designed for long life and service. Through the years, it may be necessary to replace the mechanical seal or service components of the pump. A mechanical seal may weep slightly, but if it starts to drip, the pump will have to be disassembled.
  • Page 123 NP3000 and NP3000A Table of Contents Index Maintenance and Lubrication Coulter Spring Setting If the NH coulter is ever disassembled for maintenance, reset the spring length to factory setting. Raise the product to ensure that the coulter is relaxed. Refer to Figure 76 At the rear end of the spring , loosen the outer jam nut.
  • Page 124 Crushing Hazard: JIC Torque Chart When reconnecting fittings at fold cylinder ports, verify that a  0.063in ( in, 1.6mm) orifice plate (Great Plains part number Size Foot-Pounds 196-430D) is installed at each port. A missing plate could  result in a dangerously fast unfold, which might result in...
  • Page 125 NP3000 and NP3000A Table of Contents Index Maintenance and Lubrication Bleeding Fold Hydraulics Normally the fold hydraulics are bled at the factory before shipping, and bleeding should not be required. 1. Connect the fold circuit to a hydraulic source, such Crushing and Equipment Damage Hazards: as a tractor remote.
  • Page 126 NP3000 and NP3000A Table of Contents Index Maintenance and Lubrication Wing Leveling Before checking wing level, check that the center section is level left to right (“Rear Eyebolt Adjustment”). Rear eyebolts above the rear casters can affect left-right level if out of adjustment. Wing level is controlled entirely by gauge wheel height.
  • Page 127 NP3000 and NP3000A Table of Contents Index Maintenance and Lubrication Caster Brake Adjustment Refer to Figure 78 The rear lift-assist wheels each have independent adjusters for the caster pivot brake. The piston acts as a pivot brake, and helps prevent caster oscillation during transport.
  • Page 128 NP3000 and NP3000A Table of Contents Index Maintenance and Lubrication Chain Maintenance Inspect and lubricate chains regularly. The slack of new chains tends to increase during the first few hours of operation due to seating. See also “Chain Routing” on page 157. Chain Slack Check slack at fixed idlers within the first 8 hours of operation and tighten idlers as necessary.
  • Page 129 NP3000 and NP3000A Table of Contents Index Maintenance and Lubrication Lubrication and Scheduled Maintenance Intervals Multipurp Multipurp Multipurp Inspectio (service hours) Wing Pivots 1 zerk each pin, 2 pins per wing; 4 zerks total Type of Lubrication: Grease Quantity: Until grease emerges 31845 Caster Pivots 1 zerk each caster;...
  • Page 130 NP3000 and NP3000A Table of Contents Index Maintenance and Lubrication Vantage I Coulter Hubs (Option) 1 zerk per coulter, 12, 13 or 36 total Type of Lubrication: Grease Quantity: Until grease emerges 31598 Fertilizer Pump Bearings 29990 4 modules per product, one zerk per pivot;...

  • Page 131: Tires

    NP3000 and NP3000A Table of Contents Index Maintenance and Lubrication Vantage I Coulter Pivots 1 grease bank zerk per coulter pivot, 3 grease banks; 12 or 13 zerks total Type of Lubrication: Grease Quantity: Until grease emerges 31597 32081 Tire Pressures CAUTION To Avoid Injury or Machine Damage from Improper Tire Inflation or Torquing of Wheel Bolts:...
  • Page 132 NP3000 and NP3000A Table of Contents Index Maintenance and Lubrication Fertilizer Drive: Chains (Option) As Required 3 chains Type of Lubrication: Chain Lube Quantity = Coat thoroughly Note: Lubricate chains any time there is a chance of moisture, and when being stored at the end of the planting season.

  • Page 133: Sub-Frame

    NP3000 and NP3000A Table of Contents Index Options The base Nutri-Pro ® NP3000 and NP3000A is 2-point/ lift-assist tool bar with a choice of: front frame (tanks or no tanks) ........129 coulters (single or triple-row; without nozzles)....131 Discretionary options include: manifold (three choices) ..........133 coulter applicators (three choices)......132 pump (two choices) ............135...

  • Page 134: Terra-Tine

    NP3000 and NP3000A Table of Contents Index Options Category II Hitch Pin Kit This kit adapts the product for use with tractors having Category II hitches. Option Packages Part Number CAT 2 HITCH PIN KIT 596-060A 31077 Row Cleaners Terra-Tine™ Row Cleaners These row cleaners are frame-mounted ahead of the forward single coulters.

  • Page 135: Spider Sealer

    (14) 204-268A Double (rear): Turbo (15) 204-269A Three-coulter bundles now have novel Great Plains quick-detach coulter mounts on the rear coulters. These kits provide strip-till capability, and do not include 31655 liquid fertilizer applicator tubing. See “Vantage I Coulter Adjustments” on page 81.
  • Page 136 NP3000 and NP3000A Table of Contents Index Options Quick-Attach Update Kit For products manufactured prior to late 2012, the clamp style coulter mounts may be updated to quick-attach mounts. The coulter is dismounted by removing two bolts , and lifting via a built-in hoist loop .
  • Page 137 NP3000 and NP3000A Table of Contents Index Options Coulter Nozzles Part Nozzle Description Nozzle Description Part Number Number Solid Stream H1/4U-SS0002, size 2 828-036C Solid Stream H1/4U-SS0015, size 15 828-043C Solid Stream H1/4U-SS0003, size 3 828-037C Solid Stream H1/4U-SS0020, size 20 828-044C Solid Stream H1/4U-SS0004, size 4 828-038C...

  • Page 138: Spray Target

    Order one 829-143C per full-rate row. Order one 829-144C per half rate (double-pass) row. See “Tramlines and Doubled Rows” on page 91. 34951 SprayTarget recommends a 50 mesh strainer screen, available from Great Plains as part LST-1550. 2019-03-11 Table of Contents Index 407-613M...

  • Page 139: Scs 440

    NP3000 and NP3000A Table of Contents Index Options Pumps Pumps are not standard. One pump may be installed prior to delivery if ordered as an option. If a second pump is desired, order the bundle part number. Original Part Pump Package Option Bundle LIQUID FERT.

  • Page 140: Single Cooler

    Table of Contents Index Options Anhydrous Metering 34960 Based on the Raven AccuFlow™ system, Great Plains factory-installed systems include all the components identified on pages 145 through page 148, plus all the piping, tubing, fittings and console harness to hitch.

  • Page 141: Sae J560B

    27153 Rear Hitch A rear hitch is required for a trailing nurse tank. The drop hitch assembly offered by Great Plains includes hitch mount weldment, decal mount (not shown), breakaway coupler mount point, and a Schuck model 850 cushioned hitch with a 50,000 pound load rating and 2,000 pound tongue weight.
  • Page 142 NP3000 and NP3000A Table of Contents Index Options Side Dress Extension These accessory kits provide a left wing extension to support an additional (13th) forward single coulter and forward boom drop line. The kit is user-installed, and conversion between pre-emergence and side dress modes requires user re-configuration of the implement.

  • Page 143: Serial Number

    NP3000 and NP3000A Table of Contents Index Options Weight Kit Standard product configurations provide sufficient weight for conventional till and most no-till conditions. For challenging no-till conditions, a weight set is available. It adds 1460 pounds (660 kg) at the rear sub- frame.

  • Page 144: Side Dress

    NP3000 and NP3000A Table of Contents Index Appendix A - Reference Information Specifications and Capacities NP3000-1230 With On-Board Tanks Tankless NP3000-1230 Standard Side Dress Standard Side Dress Row Count Row Spacing 30 in Working Width 29 ft. 7 in. 31 ft. 11 in. 29 ft.

  • Page 145: Tire Inflation

    NP3000 and NP3000A Table of Contents Index Appendix A - Reference Information NP3000A-12C30 With On-Board Tanks Tankless NP3000A-12C30 Standard Side Dress Standard Side Dress Row Count Row Spacing 30 in 29 ft. 7 in. 31 ft. 11 in. 29 ft. 7 in. 31 ft.
  • Page 146 NP3000 and NP3000A Table of Contents Index Appendix A - Reference Information Dimensions inch Transport (Folded, Raised) Standard Field Side Dress Tanks Tankless 32018 2019-03-11 Table of Contents Index 407-613M...
  • Page 147 NP3000 and NP3000A Table of Contents Index Appendix A - Reference Information Torque Values Chart Bolt Head Identification Bolt Head Identification Bolt Bolt 10.9 Size Size Grade 2 Grade 5 Grade 8 Class 5.8 Class 8.8 Class 10.9 ft-lb ft-lb ft-lb ft-lb ft-lb...
  • Page 148 NP3000 and NP3000A Table of Contents Index Appendix A - Reference Information Plumbing Diagrams Convention Liquid Diagrams begin on page 149. Plumbing Diagrams See page 22 for a narrative. System Elements The dual-cooler systems (page 147 and 148) differ from Legend: the single-cooler systems (page 145 and 146) as follows: •...
  • Page 149 NP3000 and NP3000A Table of Contents Index Appendix A - Reference Information Single Cooler Single Section Plumbing See legends on page 144 and “NH ” on page 22. 3 System Narrative 34960 2019-03-11 Table of Contents Index 407-613M...
  • Page 150 NP3000 and NP3000A Table of Contents Index Appendix A - Reference Information Single Cooler Section Control Plumbing See legends on page 144 and “NH ” on page 22. 3 System Narrative 34959 2019-03-11 Table of Contents Index 407-613M...
  • Page 151 NP3000 and NP3000A Table of Contents Index Appendix A - Reference Information Dual Cooler Single Section Plumbing See legends on page 144 and “NH ” on page 22. 3 System Narrative A47 A19 34961 2019-03-11 Table of Contents Index 407-613M...
  • Page 152 NP3000 and NP3000A Table of Contents Index Appendix A - Reference Information Dual Cooler Section Control Plumbing See legends on page 144 and “NH ” on page 22. 3 System Narrative A48 A48 34962 2019-03-11 Table of Contents Index 407-613M...
  • Page 153 NP3000 and NP3000A Table of Contents Index Appendix A - Reference Information Conventional Liquid Plumbing Diagrams • See page 29 for a component narrative. Conventional System Elements The hydraulic pump (variable rate) system (page 150) Legend: differs from the ground drive (preset rate) system Direction of Flow Exception Flow (page 151) as follows:...
  • Page 154 NP3000 and NP3000A Table of Contents Index Appendix A - Reference Information Hydraulic Pump (Variable Rate) Plumbing 34963 2019-03-11 Table of Contents Index 407-613M...
  • Page 155 NP3000 and NP3000A Table of Contents Index Appendix A - Reference Information Ground Drive (Preset Rate) Plumbing 2019-03-11 Table of Contents Index 407-613M...
  • Page 156 NP3000 and NP3000A Table of Contents Index Appendix A - Reference Information Controller System Diagrams Anhydrous Single Section Controller GP: 823-211C Accessories sold separately GP: 823-212C (GP: 115-0159-539) (GP: 823-215C) GP: 823-354C 31580 GP: 063-0171-666 063-0172-977 063-0172-978 2019-03-11 Table of Contents Index 407-613M...
  • Page 157 NP3000 and NP3000A Table of Contents Index Appendix A - Reference Information Anhydrous Section Control Controller GP: 823-211C GP: 823-212C (GP: 115-0159-539) (GP: 823-215C) 115-0171-836 GP: 823-422C 063-0172-977 063-0172-978 GP: 063-0171-666 063-0172-978 34966 2019-03-11 Table of Contents Index 407-613M...
  • Page 158 NP3000 and NP3000A Table of Contents Index Appendix A - Reference Information Hydraulic Pump Controller GP: 823-211C GP: 823-222C GP: 823-218C GP: 823-212C (GP: 115-0159-539) Accessories Accessories sold sold separately separately GP: 823-215C GP: 823-237C POLARITY CABLE 115-0159-415 GP: 823-216C 063-0171-793 GP: 823-207C 063-0171-894...

  • Page 159: Lift-Assist

    NP3000 and NP3000A Table of Contents Index Appendix A - Reference Information Hydraulic Diagrams Lift-Assist, Weight-Transfer and Fold Hydraulics 31944 2019-03-11 Table of Contents Index 407-613M...
  • Page 160 NP3000 and NP3000A Table of Contents Index Appendix A - Reference Information Pump Hydraulics (Option) 34948 2019-03-11 Table of Contents Index 407-613M...
  • Page 161 NP3000 and NP3000A Table of Contents Index Appendix A - Reference Information Chain Routing Legend: See also “Chain Maintenance” on page 124. Sprocket or idler Tooth count Chain Pitch count Ground Drive Chain Direction of chain in motion 2019-03-11 Table of Contents Index 407-613M...
  • Page 162 1. Read and understand “Important Safety covered in “Initial Setup” on page 34. Some of these Information” on page 1. items may already have been done by your Great Plains dealer: 2. Check that all working parts are moving freely, bolts are tight, and cotter pins are spread.
  • Page 163 NP3000 and NP3000A Table of Contents Index Appendix B - Initial Setup Lift-Assist Valve Setup This adjustment establishes fold priority in the combined lift-fold hydraulic system. 1. The implement is presumed to be unfolded. Hitch the implement to a tractor. Raise the implement (as for parking).
  • Page 164 NP3000 and NP3000A Table of Contents Index Appendix C - Option Setup Hydraulic Pump Setup Pump Fittings and Needle Valve Equipment Performance Risk: Prior to first use, the pump fittings must be configured for the type of hydraulic system provided by the tractor. If the system is Open Center, the needle valve must also be adjusted.
  • Page 165 NP3000 and NP3000A Table of Contents Index Appendix C - Option Setup Console Installation Refer to Figure 85 The product’s optional Raven SCS-450 flow controller system includes a console that needs to be mounted in the cab of the tractor to be used with the product. The monitor includes cables for power , speed sensor...
  • Page 166 NP3000 and NP3000A Table of Contents Index Appendix D - Accessory Installation Side Dress Installation Side Dress accessory kits provide a left wing extension See page 138 for ordering information. to support an additional (13th) forward single coulter and 407-636A Liquid, no coulter, for NP3000-1230 ..162 forward boom drop line.
  • Page 167 802-055C HHCS 5/8-11X2 GR5 804-022C WASHER LOCK SPRING 5/8 PLT 803-021C NUT HEX 5/8-11 PLT 12. With the Great Plains decal to the left, and the amber reflector front, attach the extension to the end of the left wing.
  • Page 168 NP3000 and NP3000A Table of Contents Index Appendix D - Accessory Installation Disconnect Rear Coulter Lines Refer to Figure 89 16. At the rear tool bar, remove and save one: 149-584D COULTER CLAMP 6H X 4W four sets: 804-022C WASHER LOCK SPRING 5/8 PLT 803-021C NUT HEX 5/8-11 PLT and two: 806-016C U-BOLT 5/8-11 X 6 1/32 X 5 3/4...
  • Page 169 NP3000 and NP3000A Table of Contents Index Appendix D - Accessory Installation Transfer Quick-Attach Liquid Coulter This applies only to kit 407-636A and three-coulter configurations, or products updated to quick-attach. For single-coulter configurations, continue at “Dismount Rear Coulters” below. Refer to Figure 93 24.
  • Page 170 NP3000 and NP3000A Table of Contents Index Appendix D - Accessory Installation Install Side Dress Coulter This applies only to traditionally mounted rear coulters. Refer to Figure 94 36. On the top of the front tool bar of the wing extension, use a grease or paint pencil to make a mark exactly 30in to the left of the existing left end coulter.
  • Page 171 NP3000 and NP3000A Table of Contents Index Appendix D - Accessory Installation Connect Coulter Tubing Refer to Figure 96 44. At the left end of the front boom, remove one cap and gasket from the boom clamp: 832-042C NOZZLE SHUT OFF CAP W/ GASKET CP18999-EPR ORIFICE SEAT STYLE GASKET If a nozzle was removed at step 18 on page 164, relocate the shut-off cap...
  • Page 172 NP3000 and NP3000A Table of Contents Index Appendix D - Accessory Installation Anhydrous (NH ) Side Dress These instructions apply to kit 417-124A. Side Dress accessory kits provide a left wing extension Suffocation, Blinding, Burning, Freezing, Disabling and to support an additional (13th) rear single anhydrous Disfigurement Hazards: coulter, tine and delivery tubing.
  • Page 173 NP3000 and NP3000A Table of Contents Index Appendix D - Accessory Installation Add NH Divider Port Refer to Figure 101 15. Wear PPE . Verify that the system has been discharged (see “System Discharge” on page 106). 16. Locate the flow divider for the left wing.
  • Page 174 NP3000 and NP3000A Table of Contents Index Appendix D - Accessory Installation Shift 2-Point Hitch Refer to Figure 103 The front tool bar of the forward sub-frame has stop keys for the standard (pre-emergence) hitch position for the side dress hitch position 27.
  • Page 175 NP3000 and NP3000A Table of Contents Index Appendix D - Accessory Installation Changing Spacing This is a two person operation. If the product frame is not exactly level, the caster arms may be difficult to control with one hand. 1. Hitch the product to a suitable tractor (page 35). 2.
  • Page 176 NP3000 and NP3000A Table of Contents Index Appendix D - Accessory Installation Reverting to Pre-Emergence For converting to pre-emergence, continue at page 162. Resources required: • s/n C1016-: Stands or blocks support the rear frame • s/n C1016-: Hoist or lift for supporting casters during shift •...
  • Page 177 NP3000 and NP3000A Table of Contents Index Appendix D - Accessory Installation Weight Kit Installation (s/n C1017A+) These instructions apply to an installation of an optional 407-904A weight kit. Note: This kit is compatible only with products having serial numbers C1017A or higher. C1016A and earlier products have a mechanically incompatible rear sub-frame.
  • Page 178 Great Plains (a division of Great Plains Manufacturing, Inc.) warrants to the original purchaser that this Great Plains unit will be free from defects in material and workmanship for a period of one year from the first use date when used as intended and under normal service and conditions for personal use;...

  • Page 179: General

    NP3000 and NP3000A Cover Table of Contents Index breakaway coupler ......22 clothing ..........3 bypass valve ........84 coil ............114 A ............21 color code ...........26 ACA ..........115 hose..........40 accident, hydraulic ........3 CAL ............ 43 color code, power ......161 AccuFlow™ ... 10 Calibration Card ......43 commercial availability ......1 Ace ..........

  • Page 180: Emergency Shut-Off

    NP3000 and NP3000A Cover Table of Contents water ........17 Flo-Max™ ......12 hitch bushing ........36 warning flow ........... 144 hitching ..........35 high pressure fluid hazard ..13 FLOW CONTROL ......60 hitching, cart ........53 moving parts ......13 flow control valve ....... 30 hitch, rear..........56 speed ........13 flow divider ........24 hose handle ........40...

  • Page 181: Relief

    NP3000 and NP3000A Cover Table of Contents 2-point .........48 pressure sensor ........30 lowering ..........47 pressure, fertilizer .......71 olfactory fatigue ........59 LST-1550, screen ...... 92 prime fertilizer ........70 On/Off valve ........54 L00 .............19 protective equipment ......3 on/off valve ......... 24 pump.......18 open center ........

  • Page 182: Table Of Contents

    NP3000 and NP3000A Cover Table of Contents rose, orientation ........19 spring, coulter ........119 torque row cleaner ........138 Squibb-Taylor ......12 fastener ........143 row cleaners ........130 stabilizer piston ........ 128 JIC ..........120 RV antifreeze ......76 stabilizer, caster ....... 128 towing vehicle capability .....52 RVS ............4 stainless steel ........

  • Page 183: 2-Point

    NP3000 and NP3000A Cover Table of Contents water tank ...........45 12-M-43, manual ....18 407-613M, manual......18 weight ..........53 12, option ......... 131 407-613P, manual ......18 weight brackets ........139 13 mph ..........6 407-613Q, manual ......18 weight bracket, installation ....173 13, option ......... 131 407-626A, side dress......138 weight kit ..........139 1325-8, cap ........
  • Page 184 NP3000 and NP3000A Cover Table of Contents 820-180C, blade .......132 828-042C, nozzle ......133 838-265C, reflector ......10 820-521C, blade .......131 828-043C, nozzle ......133 838-266C, reflector .......9 823-207C, meter ......154 828-044C, nozzle ......133 838-267C, reflector ......10 823-208C, valve .......154 828-045C, nozzle ......
  • Page 185 Table of Contents Index Table of Contents Index...
  • Page 186 Table of Contents Index Great Plains Manufacturing, Inc. Corporate Office: P.O. Box 5060 Salina, Kansas 67402-5060 USA...

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