Leuze electronic S400 Manual
Leuze electronic S400 Manual

Leuze electronic S400 Manual

Safety switch

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S400
Safety switch
Buy: www.ValinOnline.com | Phone 844-385-3099 | Email: CustomerService@valin.com

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Summary of Contents for Leuze electronic S400

  • Page 1 S400 Safety switch Buy: www.ValinOnline.com | Phone 844-385-3099 | Email: CustomerService@valin.com...
  • Page 2: Table Of Contents

    EC Declaration of Conformity..........38 Leuze electronic S400 Buy: www.ValinOnline.com | Phone 844-385-3099 | Email: CustomerService@valin.com...
  • Page 3: About This Document

    About this document Other applicable documents The information on the S400, S410 and S420 safety hinge switches is divided into two documents. Docu - ment “S400 Application information” contains only the most important safety notices.  For the safe implementation, testing and operation, download document “S400 Safe implementation and operation”...
  • Page 4: Safety

    S400, S410 and S420 safety hinge switches must be connected in such a way that a dangerous state can only be activated while the protective device is closed and so that the dangerous state stops upon opening of the protective device.
  • Page 5: Foreseeable Misuse

    Safety Furthermore, the S400, S410 or S420 safety hinge switch must not be used under the following conditions: • rapidly changing ambient temperature (leads to condensation) • in the event of strong physical shocks • when ice has formed • in explosive or easily flammable atmospheres •...
  • Page 6: Disclaimer

    • adhering to all regulations and directives for labor protection and safety at work • regular testing by competent personnel Disclaimer Leuze electronic GmbH + Co. KG is not liable in the following cases: • Safety hinge switch is not used as intended • Safety notices are not adhered to •...
  • Page 7: Device Description

    Device description Device overview The S400, S410 and S420 safety hinge switches are very compact and stable electro-mechanical switching devices in a housing made of metal (stainless steel for the S420); the devices satisfy protection rating IP 67 and IP 69K. The actuator is integrated into the housing. Depending on the version, electrical connection is done either via a cable or a M12 plug with optional cable entry from above, below or on the wall side (mounting side).
  • Page 8 Device description Figure 3.3: S420 safety hinge switch The S400 series has a total width of 49 mm. The S410 series has a total width of 79 mm. The S420 series has a total width of 76 mm. The M4 models are equipped with slow action contacts (2NC/1NO).
  • Page 9: Functions

    Functions Functions S400, S410 and S420 safety hinge switches are used as a mechanical hinges and simultaneously for posi - tion monitoring of turning, bearing-mounted guards. The integrated safety contacts are force-opened as soon as the preset switching angle is reached. As a result, the machine can only be switched on if the protective device is closed.
  • Page 10 In the event of fundamental errors (e.g. short circuit of the OSSDs) the diagnosis LEDs illuminate or blink red. After trouble shooting and the following reset (switch-off of supply voltage), the S420-OSx switches back to the normal operating mode. Leuze electronic S400 Buy: www.ValinOnline.com | Phone 844-385-3099 | Email: CustomerService@valin.com...
  • Page 11: Applications

    The safety hinge switch is suitable for e.g. the following protective devices: • turning or swiveling moveable guards, flaps and hoods • in environments with high dust concentration or high levels of particulate matter • for stricter hygiene requirements (S420) Leuze electronic S400 Buy: www.ValinOnline.com | Phone 844-385-3099 | Email: CustomerService@valin.com...
  • Page 12: Mounting

    Hinge mounts; length of the fastening screws = 6 + T mm Wrong Correct ≤180° >180° Mechanical limit stop Door Profile Figure 6.2: Mechanical limit stop (1) for the moving part of the protective device Leuze electronic S400 Buy: www.ValinOnline.com | Phone 844-385-3099 | Email: CustomerService@valin.com...
  • Page 13 Mounting 1000 N 25 Nm 1500 N Figure 6.3: Maximum load of the S400 safety hinge switches 500 N 12 Nm 750 N Figure 6.4: Maximum load of the S410 safety hinge switches 2000 N 50 Nm 2000 N Figure 6.5: Maximum load of the S420 safety hinge switches ...
  • Page 14 Force exerted by door weight in N Distance from the center of gravity of the door to the hinge axis in mm Figure 6.7: Door with 1 safety hinge switch S400 and 1 additional AC-H-S400 or AC-H-S400-S hinge (N)=250.000/D (mm) 1000 max...
  • Page 15 Force exerted by door weight in N Distance from the center of gravity of the door to the hinge axis in mm Figure 6.12: Door with 1 safety hinge switch S420 Leuze electronic S400 Buy: www.ValinOnline.com | Phone 844-385-3099 | Email: CustomerService@valin.com...
  • Page 16  If necessary, put seal underneath.  The axes of all hinges must align.  Screw down safety hinge switch and additional hinges with 2–3 Nm (M5) or 10–12 Nm (M6). Leuze electronic S400 Buy: www.ValinOnline.com | Phone 844-385-3099 | Email: CustomerService@valin.com...
  • Page 17 Mounting  Set the switching angle of the safety hinge switch with a Phillips or flat-headed screwdriver (adjustment range: maximum 1 turn for S400 and S410, maximum 1.5 turns for S420).  Provide limit stop at maximum opening angle (180°).
  • Page 18 Mounting Figure 6.15: Sealing plug AC-SEPL-S4xx  The S420 series includes a cloth for cleaning after mounting. Leuze electronic S400 Buy: www.ValinOnline.com | Phone 844-385-3099 | Email: CustomerService@valin.com...
  • Page 19: Electrical Connection

    • Take electrostatic precautionary measures (ESD) before handling the S420-OSx. • Only operate the safety-related chain with separate 24 V current supply (SELV). Figure 7.1: Contact block 2NC + 1NO (S400-M4xxx, S410-M4xxx with slow action contacts. S400- M1xxx, S410-M1xxx with snap-action contact) Figure 7.2:...
  • Page 20 = yellow/green) Figure 7.3: Assignments of connecting cables S400-M4CB2-B, S400-M4CB2-T, S400-M4-CB2PUR-W, S410-M1CB2-B, S410-M1CB2-T and S410-M4-CB2PUR-W Figure 7.4: Assignments of 8-pin M12 plugs S400-M4M12-B, S400-M4M12-T, S400-M4-CB02M12-W, S400-M1-CB02M12-W, S410-M1M12-B, S410-M1M12-T and S410-M4-CB02M12-W Figure 7.5: Pin assignment S420-9x, S420-OSx Table 7.1: Pin assignment/core colors S420-9x...
  • Page 21 +24V +24V S400-M4M12-B S400-M4M12-B MSI-SR4B Var. B Var. A Spark extinction circuit, suitable spark extinction provided Figure 7.6: Connection example S400-M4M12-B Leuze electronic S400 Buy: www.ValinOnline.com | Phone 844-385-3099 | Email: CustomerService@valin.com...
  • Page 22 Electrical connection +24V +24V S400-M4M12-B ESB200 -A 3 S420-OSx +24V S420-OSx MSI 100 S420-OSx Figure 7.7: Connection example S420-OSx Leuze electronic S400 Buy: www.ValinOnline.com | Phone 844-385-3099 | Email: CustomerService@valin.com...
  • Page 23: Starting Up The Device

    • operating personnel have been trained in the correct use  Test the function of the safety hinge switch (see chapter 9 „Testing“). The safety hinge switch is then ready for use. Leuze electronic S400 Buy: www.ValinOnline.com | Phone 844-385-3099 | Email: CustomerService@valin.com...
  • Page 24: Testing

    Severe accidents may result if tests are not performed properly!  Tests may only be performed by competent and authorized personnel S400, S410 and S420 safety hinge switches are maintenance-free.  For the testing intervals, observe nationally applicable regulations.  Document all tests in a comprehensible manner.
  • Page 25: Cleaning

    Prerequisites for regular cleaning: • machine is switched off • voltage supply to the safety switch is interrupted  Clean the safety hinge switch (e.g. with a vacuum cleaner). Leuze electronic S400 Buy: www.ValinOnline.com | Phone 844-385-3099 | Email: CustomerService@valin.com...
  • Page 26: Disposing

    Disposing Disposing  The nationally valid regulations for electro-mechanical components are to be observed when disposing. Leuze electronic S400 Buy: www.ValinOnline.com | Phone 844-385-3099 | Email: CustomerService@valin.com...
  • Page 27: Service And Support

    Monday to Thursday, 8.00 a.m. to 5.00 p.m. (UTC+1) Friday, 8.00 a.m. to 4.00 p.m. (UTC +1) Return address for repairs: Service Center Leuze electronic GmbH + Co. KG In der Braike 1 D-73277 Owen / Germany Leuze electronic S400...
  • Page 28: Technical Data

    IP 67, IP 69K Contact allocation 2NC + 1NO 2NC + 2NO (S420-9xx) Contact material silver alloy, solid Switching principle S400-M4x: slow-action contact S410-M4x: slow-action contact S400-M1x: snap-action contact S410-M1x: snap-action contact S420-9x: slow-action contact S420-OSx: PNP Contact opening Force-fit...
  • Page 29 Output type Max. switched current 0.1 A Short-circuit indicator Overcurrent protected Table 13.4: Housing Housing material metal stainless steel, AISI 316L (S420-xxx) Surface roughness R (S420) < 0,8  Leuze electronic S400 Buy: www.ValinOnline.com | Phone 844-385-3099 | Email: CustomerService@valin.com...
  • Page 30 S410-M1CB2-B: 7 x 0.5 mm Cable routing side S400-xxx-B: floor-side with left installation S410-xxx-B: floor-side with left installation S400-xxx-T: from above with left installation S410-xxx-T: from above with left installation S400-xxx-W: wall side mounting S410-xxx-W: wall side mounting Table 13.6: Timing Reaction time, input signal shutoff, typ.
  • Page 31: Dimensions

    Technical data 13.1 Dimensions M 12 x1 Figure 13.1: Dimensions of S400-M4CB2-B in Figure 13.2: Dimensions of S400-M4M12-B in mm M12x1 Figure 13.3: Dimensions of S400-M4CB2-T in Figure 13.4: Dimensions of S400-M4M12-T in mm Leuze electronic S400 Buy: www.ValinOnline.com | Phone 844-385-3099 | Email: CustomerService@valin.com...
  • Page 32 Technical data Ø12 Ø 12 Figure 13.5: Dimensions of S400-Mx- Figure 13.6: Dimensions of S400-M4-CB2PUR-W in CB02M12-W in mm M12 x 1 Figure 13.8: Dimensions of S410-M1M12-B in mm Figure 13.7: Dimensions of S410-M1CB2-B in M12 x 1 Figure 13.9: Dimensions of S410-M1CB2-T Figure 13.10:Dimensions of S410-M1M12-T in mm...
  • Page 33 Figure 13.11:Dimensions of S410-M4- CB02M12-W and S410-M4- CB2PUR-W in mm 26.5 26.5 Ø12 Ø 12 Figure 13.12:Dimensions of S420-9CB2-LW Figure 13.13:Dimensions of S420-9-CB02M12-LW and S420-OS-CB2-LW in mm and S420-OS-CB02M12-LW in mm Leuze electronic S400 Buy: www.ValinOnline.com | Phone 844-385-3099 | Email: CustomerService@valin.com...
  • Page 34: Ordering Information And Accessories

    Stainless steel, 2 safety-related switching outputs, 0.2 m PVC cable with 8-pin M12 plug, cable entry at wall side (with left installation), total width 76 mm 14.1 Accessories Table 14.2: Accessories for the safety hinge switches S400, S410 and S420 Article Part no. Description AC-H-S400 63000770...
  • Page 35 CB - M12 - 25000E-8GF 678063 PUR, 8-pin, 25 m, shielded, M12 coupling, straight, prefabri - cated on one end 44.5 Figure 14.2: Dimensions of AC-H-S400-S additional Figure 14.1: Dimensions of AC-H-S400 additional hinge in mm hinge in mm Leuze electronic S400 Buy: www.ValinOnline.com | Phone 844-385-3099 | Email: CustomerService@valin.com...
  • Page 36 Ordering information and accessories 26.5 Figure 14.3: Dimensions of AC-H-S410 additional hinge in mm Figure 14.4: Dimensions of AC-H-S420 additional hinge in mm Leuze electronic S400 Buy: www.ValinOnline.com | Phone 844-385-3099 | Email: CustomerService@valin.com...
  • Page 37: Ec Declaration Of Conformity

    Owen, 02.09.2013 Datum / Date / Date Ulrich Balbach, Geschäftsführer / Director / Directeur Leuze electronic GmbH + Co. KG, Sitz Owen, Registergericht Stuttgart, HRA 230712 Nr. 609340-2013/09 Persönlich haftende Gesellschafterin Leuze electronic Geschäftsführungs-GmbH, Sitz Owen, Registergericht Stuttgart, HRB 230550 Geschäftsführer: Ulrich Balbach, Dr.

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