Related Manuals for Leuze electronic S200
Summary of Contents for Leuze electronic S200
- Page 1 S200 Safety Switches S A F E I M P L E M E N T A T I O N A N D O P E R A T I O N O r i g i n a l o p e r a t i n g i n s t r u c t i o n s...
- Page 2 © 2011 Leuze electronic GmbH + Co. KG In der Braike 1 D-73277 Owen - Teck / Germany Phone: +49 7021 573-0 Fax: +49 7021 573-199 http://www.leuze.com info@leuze.de...
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Page 3: Table Of Contents
To be performed periodically by competent personnel ............25 To be performed daily by the operating personnel ............26 Cleaning......................27 Disposing ......................28 Service and support ................... 29 Accessories ....................... 30 13.1 Accessory dimensional drawings ..................31 Technical data ....................34 Leuze electronic S200... - Page 4 EC Declaration of Conformity ................37 S200 Leuze electronic...
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Page 5: About This Document
About this document About this document Other applicable documents The information on the S200 Safety Switch is divided into two documents. Docu- ment "S200 Application information" contains only the most important safety notices. For the safe implementation, testing and operation, download document S200 Safe implementation and operation from http://www.leuze.com/s200/ or... -
Page 6: Used Symbols And Signal Words
Other symbols Symbol for tips Text passages with this symbol provide you with further information. Symbols for action steps Text passages with this symbol instruct you to perform actions. Placeholder in the product description for all variants S200 Leuze electronic... -
Page 7: Safety
Before using the Safety Switch, a risk evaluation must be performed according to valid standards (e.g. EN ISO 12100-1, EN ISO 13849-1, EN ISO 14121). For mounting, operating and testing, document S200 Safe implementation and oper- ation, application information as well as all applicable national and international standards, regulations, rules and directives must be observed. -
Page 8: Approved Purpose And Foreseeable Improper Operation
S200 Safety Switches must be connected in such a way that a dangerous state can only be activated while the protective device is closed and so that the dangerous state stops upon opening of the protective device. -
Page 9: Foreseeable Misuse
Safety Furthermore, the S200 Safety Switch must not be used under the following condi- tions: • high concentration of dust particles in the surrounding area • rapidly changing ambient temperature (leads to condensation) • in the event of strong physical shocks •... -
Page 10: Competent Personnel
• regular testing by competent personnel Exemption of liability Leuze electronic GmbH + Co. KG is not liable in the following cases: • Safety Switch is not used as intended • safety notices are not adhered to • mounting and electrical connection are not properly performed •... -
Page 11: Device Description
Device description Device description The Safety Switch of the S200 series is an electro-mechanical switching device in a housing made of metal; the device satisfies protection rating IP 67. The standard design facilitates easy replacement. By means of the funnel-shaped insertion opening, the actuator self-centers, even if the door is slightly misadjusted. - Page 12 M20 in mm M12x1 Figure 3.2: Dimensions of S200-M4C1-M12 in mm (M12 plug dimensions) The deflection head can be turned in 90° increments and set to 5 approach direc- tions. A selection of different actuators ensures that the Safety Switch can be mounted in any position.
- Page 13 Device description Figure 3.3: Approach directions Leuze electronic S200...
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Page 14: Functions
Moving the actuator in closes the safety contacts; moving the actuator out forces the safety contacts to open (e.g. upon opening of the protective device). As a result, the machine can only be switched on if the protective device is closed. S200 Leuze electronic... -
Page 15: Applications
Applications Applications The Safety Switch can be used for e.g. the following protective devices: • turning or swiveling moveable guards • laterally moveable protective gratings or sliding gates • heavy doors or rolling gates Leuze electronic S200... -
Page 16: Mounting
Observe standards, regulations and these instructions. Protect the housing and deflection head from materials penetrating the enclo- sure (environmental conditions (see chapter 14)). Test to ensure proper function. Adjusting the deflection head Loosen the 2 screws on the deflection head. S200 Leuze electronic... -
Page 17: Mounting The Safety Switch
• Safety Switch and actuator can be well matched to one another mechani- cally and can be permanently mounted • accessible to qualified personnel for testing and replacement • difficult to access by operating personnel while the protective device is open Leuze electronic S200... -
Page 18: Mounting The Actuator
Align actuator so that it does not hit or rub against the edges of the insertion opening. Prerequisites for proper function: • actuator is not deformed or damaged • actuator is suitable for the Safety Switch Proper function is ensured only with original accessories (see chapter 13). S200 Leuze electronic... - Page 19 Mounting Wrong Correct Align actuator. Play for the actuator in the closed state: 0.5–5 mm. Secure actuator with rivets or tamperproof screws so that it cannot be detached. Leuze electronic S200...
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Page 20: Electrical Connection
(see chapter 14) • cable gland with appropriate protection rating • maximum current load is observed (see chapter 14) Figure 7.1: Contact block 2NC (S200-M3C1-M20) Figure 7.2: Contact block 1NC + 1NO (S200-M1C1-M20) S200 Leuze electronic... - Page 21 Electrical connection Figure 7.3: Contact block 2NC + 1NO (S200-M4C1-M20, S200-M4C1-M12) Figure 7.4: Pin assignment of the 8-pin M12 plug (S200-xxx-M12-xxx) Unscrew the housing cover. Connect the contact block according to the application-specific circuit diagram. Leuze electronic S200...
- Page 22 Electrical connection +24V +24V MSI-SR4 S200-M3C1-M20 Var. B Var. A Spark extinction circuit, suitable spark extinction provided Figure 7.5: Connection example S200-M3C1-M20 Tighten cable terminal screws with 0.6–0.8 Nm. S200 Leuze electronic...
- Page 23 Electrical connection Tighten the housing cover with 0.8–1.2 Nm. Leuze electronic S200...
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Page 24: Setting The Device Into Service
• Safety Switch is mounted and connected according to these instructions • operating personnel have been trained in the correct use Test the function of the Safety Switch (see chapter 9). The Safety Switch is then ready for use. S200 Leuze electronic... -
Page 25: Testing
Testing Testing S200 Safety Switches are maintenance-free. Nevertheless, they must be replaced after maximum 1,000,000 switching cycles. Always replace the entire Safety Switch including actuator. For the testing intervals, observe nationally applicable regulations. Document all tests in a comprehensible manner. -
Page 26: To Be Performed Daily By The Operating Personnel
Check the Safety Switch and actuator for damage or tampering. Make certain that the machine cannot be started while the protective device is open. Close the protective device and start the machine. Test whether the machine stops upon opening of the protective device. S200 Leuze electronic... -
Page 27: Cleaning
Prerequisites for cleaning: • protective device is opened and machine is switched off • voltage supply to the Safety Switch is interrupted Periodically clean the Safety Switch while the protective device is opened (e.g. with vacuum cleaner). Leuze electronic S200... -
Page 28: Disposing
Disposing Disposing The nationally valid regulations for electro-mechanical components are to be observed when disposing. S200 Leuze electronic... -
Page 29: Service And Support
Friday, 8.00 a.m. to 16.00 p.m. (UTC +1) E-mail: service.protect@leuze.de Return address for repairs: Service Center Leuze electronic GmbH + Co. KG In der Braike 1 D-73277 Owen - Teck / Germany Leuze electronic offers a regular safety inspection by a competent person. Leuze electronic S200... -
Page 30: Accessories
Accessories Accessories Table 13.1: Actuators of the AC-AH series for the S200 Safety Switch Article Part No. Description AC-AH-S 63000720 Straight AC-AH-A 63000721 Angled AC-AH-F4 63000722 Straight, flexible, 4 directions AC-AH-F2J2 63000723 Straight, flexible, 2 directions, alignable 2 direc- tions... -
Page 31: Accessory Dimensional Drawings
PUR, 8-pin, 15 m, shielded, M12 coupling, straight, prefabricated on one end CB-M12-25000E-8GF 678063 PUR, 8-pin, 25 m, shielded, M12 coupling, straight, prefabricated on one end 13.1 Accessory dimensional drawings 16.2 Figure 13.1: AC-AH-S actuator Ø 5.5 16.2 Figure 13.2: AC-AH-A actuator Leuze electronic S200... - Page 32 Accessories 16.2 Figure 13.3: AC-AH-F4 actuator 16.2 Figure 13.4: AC-AH-F2J2 actuator S200 Leuze electronic...
- Page 33 Accessories 16.2 Figure 13.5: AC-AH-F1J2 actuator Ø 4.2 16.2 Figure 13.6: AC-AH-F4J2-TK actuator Leuze electronic S200...
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Page 34: Technical Data
Approach speed min. 1 mm/s, max. 0.5 m/s Actuation force (pull-out) 10 N Actuating path with forced separation S200-M1C1-M20: min. 8.6 mm S200-M3C1-M20: min. 10.2 mm S200-M4C1-M20: min. 8.8 mm S200-M4C1-M12: min. 8.8 mm Mechanical life time according to 1,000,000 switching cycles... - Page 35 3 Table 14.2: Safety Protection rating IP 67 Contact protection grounding Recoil tolerance 5 mm Contact allocation S200-M1xxx: 1NC + 1NO S200-M3xxx: 2NC S200-M4xxx: 2NC + 1NO Contact material silver alloy Switching principle slow-action contact Opening of contact positive-forced...
- Page 36 Environment Temperature range, operation –25 ... +80 °C Dirt levels, external, in accordance with EN 60947-1 These tables do not apply in combination with additional M12 plug or connecting cable except where these components are explicitly mentioned. S200 Leuze electronic...
- Page 37 EC Declaration of Conformity EC Declaration of Conformity You can download this EC Declaration of Conformity as a PDF from: http://www.leuze.com/s200/ Leuze electronic S200...