Banner Sure Cross DX99 Quick Start Manual

Flexpower thermocouple node (metal housing)

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Sure Cross
DX99 FlexPower Thermocouple Node (Metal
®
Housing)
Datasheet
®
The Sure Cross
wireless system is a radio frequency network with integrated I/O that operates in most environments to eliminate the
need for wiring runs. DX99 wireless networks are formed around a Gateway, which acts as the wireless network master device, and one
or more Intrinsically Safe Nodes.
For additional information, updated
documentation, and a list of accessories,
refer to Banner Engineering's website,
www.bannerengineering.com/wireless.
Model
DX99N9X1S2N0T4X0D0
DX99N2X1S2N0T4X0D0
These models ship with the battery disconnected. To install the battery, refer to the battery replacement instructions in this datasheet.
WARNING: Not To Be Used for Personnel Protection
Never use this device as a sensing device for personnel protection. Doing so could lead to serious injury or death.
This device does not include the self-checking redundant circuitry necessary to allow its use in personnel safety
applications. A sensor failure or malfunction can cause either an energized or de-energized sensor output
condition.
®
Sure Cross
User Configuration Tool
The User Configuration Tool (UCT) offers an easy way to link I/O points in your wireless network, view I/O register values, and set
system communication parameters when a host system is not part of the wireless network. The software runs on any computer with
the Windows Vista, Windows 7, Windows 8, or Windows 10 operating system.
Setting Up Your Wireless Network
To set up and install your wireless network, follow these steps.
Disconnect the power from your Sure Cross devices.
1. Configure the DIP switches of all devices.
Original Document
142681 Rev. O
Wireless industrial I/O device with two selectable discrete inputs and up to three
configurable thermocouple inputs (defaults to J-type)
FlexPower
®
technology driven by one lithium primary battery integrated into the
housing
One thermistor input used for integrated cold junction compensation (CJC)
DIP switches for user configuration
Frequency Hopping Spread Spectrum (FHSS) technology and Time Division Multiple
Access (TDMA) control architecture ensure reliable data delivery within the
unlicensed Industrial, Scientific, and Medical (ISM) band
Transceivers provide bidirectional communication between the Gateway and
Node, including fully acknowledged data transmission
Lost RF links are detected and relevant outputs set to user-defined conditions
DX99 Metal housings are certified for use in Class I, Division 1, Groups A, B, C, D;
Class II, Division 1, Groups E, F, G; Class III, Division 1; and Zone 0 (Category 1G) and
Zone 20 (Category 1D) when properly installed in accordance with the National
Electrical Code, the Canadian Electrical Code, or applicable local codes/regulations
Frequency
I/O
900 MHz ISM Band
Inputs: Two selectable discrete, three thermocouple, one thermistor (for CJC)
2.4 GHz ISM Band
Use a USB to RS-485 adapter cable to connect a standalone DX80 Gateway to the computer.
For DXM Controllers with an internal DX80 radio, connect a computer to the DXM Controller
using a USB or Ethernet connection. Download the most recent revisions of the UCT software
from Banner Engineering's website: www.bannerengineering.com/wireless.
The USB to RS-485 adapter cable is not required for the DXM Controller. For standalone DX80
Gateway devices use:
USB to RS-485 adapter cable model BWA-UCT-900 for 1 Watt radios
USB to RS-485 adapter cable model BWA-HW-006 for all other radios
3 November 2017
142681

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Summary of Contents for Banner Sure Cross DX99

  • Page 1 For additional information, updated Zone 20 (Category 1D) when properly installed in accordance with the National documentation, and a list of accessories, Electrical Code, the Canadian Electrical Code, or applicable local codes/regulations refer to Banner Engineering's website, www.bannerengineering.com/wireless. Model Frequency...
  • Page 2: Configure The Dip Switches

    ® Sure Cross DX99 FlexPower Thermocouple Node (Metal Housing) 2. If your device has I/O, connect the sensors to the Sure Cross devices. If your device does not have I/O, skip this step. 3. Refer to the wiring diagrams to apply power to all devices. •...
  • Page 3: Temperature Resolution

    ® Sure Cross DX99 FlexPower Thermocouple Node (Metal Housing) Switches Device Settings Thermocouple, J-Type OFF* OFF* OFF* OFF* Thermocouple, B-Type Thermocouple, C-Type Thermocouple, D-Type Thermocouple, E-Type Thermocouple, G-Type Thermocouple, K-Type Thermocouple, L-Type Thermocouple, M-Type Thermocouple, N-Type Thermocouple, P-Type Thermocouple, R-Type Thermocouple, S-Type Thermocouple, T-Type Thermocouple, U-Type...
  • Page 4: Control Drawings

    ® Sure Cross DX99 FlexPower Thermocouple Node (Metal Housing) Thermocouple Type Use DIP switches 5, 6, 7, and 8 to select the thermocouple type. The default position is the OFF position for all switches, setting the thermocouple to a J-type thermocouple. Supported Thermocouple Types The thermocouple Node is configured, by default, to use J-type thermocouples.
  • Page 5: Hazardous Location

    ® Sure Cross DX99 FlexPower Thermocouple Node (Metal Housing) Thermocouple Node - Single Chamber Metal Housing (DX99..D) For the DX99..D with the single battery supply. Hazardous Location Entity Parameters - 9 Sure Cross Device Uo/Voc 3.9 V Io/Isc 1.20 mA Sinking Input 2 1.17 mW...
  • Page 6 ® Sure Cross DX99 FlexPower Thermocouple Node (Metal Housing) Storage and Sleep Modes ® Storage Mode (applies to battery-powered models only)—While in storage mode, the radio does not operate. All Sure Cross radios powered from an integrated battery ship from the factory in storage mode to conserve the battery. To wake the device, press and hold button 1 for 5 seconds.
  • Page 7 Step 5. Insert your sensor wires through a cable gland and one of the two 1/2-inch NPT ports. Wire the sensor wires into the terminal header (3) according to the control drawings, p/n 141513. Use a cable gland certified for your region and environment. For a waterproof seal, refer to the waterproofing instructions in Banner document 132607. Figure 2. Installing and Connecting the Antenna Step 6.
  • Page 8: Specifications

    Do not replace battery when an explosive dust atmosphere may be present. • The replacement battery MUST be a Banner approved battery, model number BWA-BATT-001. Use of a different battery will VOID the intrinsic safety rating of this device and may result in an explosion! •...
  • Page 9 ® Sure Cross DX99 FlexPower Thermocouple Node (Metal Housing) Thermocouple Inputs Discrete Inputs Sample Rate: 1 second Rating: See control drawing Report Rate: 16 seconds Sample Rate: 1 second Accuracy: 0.1% of full scale reading + 0.8 °C Report Rate: On change of state Resolution: 0.1 °C, 24-bit A/D converter Discrete Input ON Condition Thermistor Input (used for CJC)
  • Page 10 ® Sure Cross DX99 FlexPower Thermocouple Node (Metal Housing) Accessories Metal Housing Accessories BWA-9O2-001 BWA-2O2-001 • Dome antenna • Dome antenna • 2 dBi, 18-inch cable, 1/2" SS NPT • 2 dBi, 18-inch cable, 1/2" SS NPT Port, 900 MHz Port, 2.4 GHz BWA-9O2-002 BWA-2O2-002...
  • Page 11 MERCHANTABILITY OR FITNESS FOR A PARTICULAR PURPOSE), AND WHETHER ARISING UNDER COURSE OF PERFORMANCE, COURSE OF DEALING OR TRADE USAGE. This Warranty is exclusive and limited to repair or, at the discretion of Banner Engineering Corp., replacement. IN NO EVENT SHALL BANNER ENGINEERING CORP. BE LIABLE TO BUYER OR ANY OTHER PERSON OR ENTITY FOR ANY EXTRA COSTS, EXPENSES, LOSSES, LOSS OF PROFITS, OR ANY INCIDENTAL, CONSEQUENTIAL OR SPECIAL DAMAGES RESULTING FROM ANY PRODUCT DEFECT OR FROM THE USE OR INABILITY TO USE THE PRODUCT, WHETHER ARISING IN CONTRACT OR WARRANTY, STATUTE, TORT, STRICT LIABILITY, NEGLIGENCE, OR OTHERWISE.

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