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Related Manuals for Glunz & Jensen Plate Processor 150
Summary of Contents for Glunz & Jensen Plate Processor 150
- Page 1 Installation Manual Plate Processor...
- Page 3 Installation Manual Plate Processor T31684 Edition AA, December 2010 This manual has part No 10060441...
- Page 4 The directions given must not be followed by unauthorized personnel. Read the Safety Instruction Manual part No 21741 before installing the equipment. " Keep manuals near the machine for reference at all times. Installation Manual - Plate Processor 150 1049...
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Page 5: Table Of Contents
Access level..........3.4 1049 Installation Manual - Plate Processor 150... - Page 6 Installation Manual - Plate Processor 150 1049...
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Page 7: Part 1: Introduction
This manual is for Service Technicians only and the directions given must not be • followed by unauthorized personnel. Always read the Safety Instruction Manual part No 21741 before installing or • operating the equipment and keep it with the machine for reference at all times. 1049 Installation Manual - Plate Processor 150... -
Page 8: Installation Requirements
The operator must observe and/or act according to the information in order to avoid any personal injury. Warning Important Always refer to this manual. If the warnings, cautions and notes given here are ig- nored, then the warranty may be invalidated. Installation Manual - Plate Processor 150 1049... -
Page 9: Part 2: Installation
Introduction and training of the customer (daily user) in normal use of the • processor, operating, etc., is estimated to 2 – 3 hours. Training of the customer (daily user) in normal daily cleaning and maintenance is • estimated to 2 – 3 hours. 1049 Installation Manual - Plate Processor 150... - Page 10 User’s Manual 51436D Power on (Example) Processor Ready Sleep (power save) Screen save Ready/Sleep X min. Service Manual 1 sec. (Example) (Example) User’s Guide Overview Safety Instructions Software Manual (Example) Installation Manual T31516_G2 Installation Manual - Plate Processor 150 1049...
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Page 11: Important Before Installation
User Manual for the processor (4), – Safety Instruction Manual (1). – The customer must keep the manuals and other documentation in a safe place near • the processor for future service purposes. 1049 Installation Manual - Plate Processor 150... -
Page 12: Preparing The Installation Site
For CTP Online processors the space requirements at the processor front must be decided separately. > 60 cm Feed table Delivery table 197 cm Processor (option) (option) 60 cm 154 cm 123.5 cm > 50 cm > 60 cm T31686 Installation Manual - Plate Processor 150 1049... - Page 13 Length, exit extension (L6) 116 - 131 cm Height, total (H1) (45.7 - 51.6") 87.5 - 102.5 cm Height, feed (H2) (34.4 - 40.4") 86.5 - 101.5 cm Height, exit (H3) (34.1 - 40.0") 1049 Installation Manual - Plate Processor 150...
- Page 14 When establishing central reception systems for waste chemicals copper or brass should not be used in the draining system as the chemicals involved are highly corrosive. Plastic or rubber is therefore recommended. Check with the chemicals supplier for details. Installation Manual - Plate Processor 150 1049...
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Page 15: Unpacking/Preparing The Processor
Lift off the fenders (2) and (3). • Release the locks (4) of the stand panels by pulling them outwards (two on each • panel). Lift off the panels (5) and (6). • T31671 1049 Installation Manual - Plate Processor 150... -
Page 16: Lifting/Transporting
(1) (using two hand-powered pallet forks or a forklift truck with minimum 150 cm forks). For this purpose you need to adjust the ad- justable feet (3) to maximum height. T31660 Installation Manual - Plate Processor 150 1049... - Page 17 Installation Lifting/Transporting T 31662 1049 Installation Manual - Plate Processor 150...
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Page 18: Electrical Specifications
Additional protection: Provide for additional cable protection, e.g. cable covers, if • cable is exposed to heavier transport such as forklift trucks etc. The conductors in the power supply cable must be of copper. Installation Manual - Plate Processor 150 1049... - Page 19 5,100 Watt / 17,400 BTU/hour EUR/ Stand-by: · Approx. 500 Watt / 1,710 BTU/hour 200 VAC operation: · 3,900 Watt / 17,400 BTU/hour Stand-by: · Approx. 500 Watt / 1,710 BTU/hour · Voltage tolerance ± 10% 1049 Installation Manual - Plate Processor 150...
- Page 20 Before operating the processor you may need to perform a rewiring to match your local supply voltage. Connect the cable to the terminal block (1). Lead the cable as shown opposite. • If required, make rewiring as described on page 2-13. • Processor Processor T31669 Installation Manual - Plate Processor 150 1049...
- Page 21 For an installation without neutral wire, fuses F33, F34, F35, F36, F 37 and F38 must be installed. Jumpers x69, x70,c x71, x72x x73 and x74 located on the fuse PCB must be removed. 1049 Installation Manual - Plate Processor 150...
- Page 22 220V (207V - 253V) is the range where normal operation is obtained. If AC supply at the installation site is in the range of 207 - 220V, we recommend using the 200V tapping. Installation Manual - Plate Processor 150 1049...
- Page 23 “INTERFACE MANUAL” for installation instructions and other information relevant for your present type of interface. Conveyor connection Not all models (accessory equipment). See separate manual. See the description for stacker connecting above. 1049 Installation Manual - Plate Processor 150...
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Page 24: Preparation For Processing
2-16 Preparation for processing Preparation for processing Clean tank sections Before installing rollers and covers, you must first vacuum clean the tank sections to remove sponge rubber remains and dust etc. T 31665 Installation Manual - Plate Processor 150 1049... - Page 25 The processor also has a label underneath the top cover with a corresponding set of markings. Install the rollers as follows: DV 2U Roller location: U = Upper L = Lower Roller pair number Section: Prewash Developer Wash Dryer T 31364 1049 Installation Manual - Plate Processor 150...
- Page 26 (6) and washers (7) must be installed between the rollers and – bearings in the end opposite the drive gears on the gum section rollers (3) and (8). Lower the rollers into the grooves and then close the locks (1). • Installation Manual - Plate Processor 150 1049...
- Page 27 Installation 2-19 Preparation for processing 125/150- models models T 31637 1049 Installation Manual - Plate Processor 150...
- Page 28 (Optional). Connect to developer fill container. Located on the left side of the proces- sor. Waste (4) (Container sensor optional). Connect to Waste Container. Waste valve: Connect to waste container when draining the developer section. Drain (5) Connect manifold to drain. Installation Manual - Plate Processor 150 1049...
- Page 29 Installation 2-21 Preparation for processing Waste valve Tap water (22) Drain (5) Gum (7) Gum (10) Repl. (1) Waste (4) Fill-Up (3) T31687 1049 Installation Manual - Plate Processor 150...
- Page 30 The water supply must be capable of supplying a minimum of 20 litres/min. (5 US gal./min.) at a pressure of no less than 2.75 bar (40 psi), and fitted with a check valve. Installation Manual - Plate Processor 150 1049...
- Page 31 Before commencing please tighten the brush pressure screws 1 full turn (see illustra- tion). " Before processing start, it is recommended to check the brush pressure according to the description in the “Service Manual”. 1 full turn T 31353 1049 Installation Manual - Plate Processor 150...
- Page 32 Whether or not the processor is already fitted with some kind of interface panel you should refer to the separate “INTERFACE MANUAL” for installation instructions and other information relevant for your present type of interface. Installation Manual - Plate Processor 150 1049...
- Page 33 Installation 2-25 Preparation for processing T31666 1049 Installation Manual - Plate Processor 150...
- Page 34 Make sure that the O-ring (3) is fitted properly in the filter vessel groove then • tighten the cover (1) (clockwise). Remember to open the filter after installing the filter element. • T31668 Installation Manual - Plate Processor 150 1049...
- Page 35 Installation 2-27 Preparation for processing T31667 1049 Installation Manual - Plate Processor 150...
- Page 36 Exit Table • Cooling Unit • Stacker • Feed Table Extension • Hand Shower • Container sensor • you should install them now using the installation instructions or manuals delivered with them. Installation Manual - Plate Processor 150 1049...
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Page 37: Part 3: Finishing The Installation
Mount the left and right stand panels (4) and (5) and secure them by closing the • locks (6) (two on each panel). Close dryer section cover (7). • Close wet sections cover (8). • T31670 1049 Installation Manual - Plate Processor 150... - Page 38 The fill-up pump will continuously reestablish the correct level in the sec- tion. Fill the developer fill container (5), developer replenishment container (6) and gum • container (8). WASTE FILL REPL. T 31647 Installation Manual - Plate Processor 150 1049...
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Page 39: Software User Settings
A few adjustments of user program parameters are also needed before the installation is finished. Please refer to Part 5 in the User's Guide “Control Panel” for information of the set- tings to be made before taking the processor into operation. 1049 Installation Manual - Plate Processor 150... -
Page 40: Safety Check
A safety check must be performed after installation. See Part 3 in the processor Service Manual. Access level Set control panel access level to “User”. Please refer to the Software Manual “Control Panel Service Guide” for a detailed description on access levels. Installation is now complete. Installation Manual - Plate Processor 150 1049...
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