To Replace The Steering Mechanism; To Replace The Front Frame; To Remove The Tiller Assembly - Merits Silverado Extreme S940A Series Service Manual

2.4.7. To replace the steering mechanism

◆ When should you replace the steering mechanism?
◇ If the steering mechanism out of shape due to an accident.
◇ If the steering mechanism is deformation.
◇ If the steering mechanism has noise.
◇ If the steering mechanism is hard to steer.
◆ How to replace steering mechanism?
◇ Please proceeding steps as follows if it has to replace.
1. Use wrench hex. tools to loosen nut (1.44).
2. Remove the Rod-1.1 and Rod-1.2. If necessary, loosen the nuts
(1.32, 1.33, 1.39, 1.40)
1.37, 1.38),
3. Use two open-end wrenches to loosen the headset bearing (1.72),
then remove the spindle with arm.
4. Use two open-end wrenches to loosen two screws (1.26), washers
(1.48), and nuts (1.27). Then remove the front suspension ass'y LH
(1.23) and front suspension ass'y RH (1.24).
5. Use two hex. tools to loosen two screws
nuts (1.51).

2.4.8. To replace the front frame

◆ When you should replace the front frame?
◇ If your front frame is deformation.
◇ If the front frame out of shape due to an accident.
◆ How to replace the front frame?
◇ Please proceeding steps as follows if it has to replace.
1.Separate front frame and rear frame.
2.Use the hex. tools to loosen screws
7.16), nuts
2. Replace the new one.
2.5. How to replace or repair the
The Tiller assembly includes tiller, control units, main harness, shroud,
charger plug-in unit, adjustable component, cable loom and switch.

2.5.1. To remove the tiller assembly

Follow the following step to remove the tiller assembly:
Step: 2.4 Notes 1, 2
and related parts like a joint
then you can wholly separate Rod-1.1 and Rod 1.2.
Then take off front wheel alex (1.3,1.4).
(1.84) from shroud.
[see Illus. 11]
[see Illus. 12]
(1.49,1.50)
(1.75, 1.83, 1.85, 7.04, 7.05,
[see Illus.12,13]
tiller assembly
14
(1.30, 1.31,
and