Table of Contents
Related Manuals for HYDAC FILTER SYSTEMS LVU-CD-10
Summary of Contents for HYDAC FILTER SYSTEMS LVU-CD-10
- Page 1 LVU-CD-10 LowViscosity Unit CoaleserDiesel with control type: Standard or Premium Operating and Maintenance Instructions English (translation of original instructions) (Valid ≥ Series no. 0002S03302K0000010) Document No.: 3993633a...
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Page 2: Imprint
These documents have been created and inspected with the greatest care. However, errors cannot be ruled out completely. LVU-CD-10 Page 2 / 68 en(us) BeWa LVU-CD-10 StdPrm 3993633a en-us 2015-08-26.doc 2015-08-26... -
Page 3: Table Of Contents
Checking the Scope of Delivery ..............20 Operating elements / identifying the version ...........21 "Standard" version ..................22 "Premium" version ..................24 Working principle of the unit ..............26 Filter element working principle ..............27 LVU-CD-10 Page 3 / 68 en(us) BeWa LVU-CD-10 StdPrm 3993633a en-us 2015-08-26.doc 2015-08-26... - Page 4 Changing the filter element................49 Errors and troubleshooting................54 Customer Service ..................57 Taking the unit out of operation ..............58 Shutting down the unit ................58 Disposing of the unit ..................58 Spare parts ....................59 LVU-CD-10 Page 4 / 68 en(us) BeWa LVU-CD-10 StdPrm 3993633a en-us 2015-08-26.doc 2015-08-26...
- Page 5 Contents Overview of spare parts................59 Spare parts list...................60 Technical details ..................61 Model Code....................63 EC declaration of conformity ..............64 Index ......................65 LVU-CD-10 Page 5 / 68 en(us) BeWa LVU-CD-10 StdPrm 3993633a en-us 2015-08-26.doc 2015-08-26...
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Page 6: Preface
Warranty For the warranty provided by us, please refer to the General Terms of Sale and Delivery of HYDAC FILTER SYSTEMS GmbH. You'll find this under www.hydac.com -> General terms and conditions. LVU-CD-10... -
Page 7: Using The Documentation
The documentation number with its index enables you to order another copy of the operating and maintenance instructions. The index is incremented every time the manual is revised or changed. LVU-CD-10 Page 7 / 68 en(us) BeWa LVU-CD-10 StdPrm 3993633a en-us 2015-08-26.doc 2015-08-26... -
Page 8: Safety Information
Pass all safety information and instructions on to other users. General hazard Danger due to electrical voltage / current Exposed electrical components Danger of electrical shock Danger due to operating pressure LVU-CD-10 Page 8 / 68 en(us) BeWa LVU-CD-10 StdPrm 3993633a en-us 2015-08-26.doc 2015-08-26... - Page 9 Safety Information Risk of burns due to hot surfaces Flammable Danger from explosive atmosphere Harmful to the environment LVU-CD-10 Page 9 / 68 en(us) BeWa LVU-CD-10 StdPrm 3993633a en-us 2015-08-26.doc 2015-08-26...
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Page 10: Signal Words And Their Meaning In The Safety Information And Instructions
Warning instructions listed before an activity are laid out as follows: SIGNAL WORD Type and source of danger HAZARD SYMBOL Consequence of the danger Measures to avert danger ► LVU-CD-10 Page 10 / 68 en(us) BeWa LVU-CD-10 StdPrm 3993633a en-us 2015-08-26.doc 2015-08-26... -
Page 11: Proper/Designated Use
NOTICE Impermissible operating media. The unit will be destroyed. The unit may only be used in combination with diesel, .biodiesel ► B0 … B100 or fuel oil. LVU-CD-10 Page 11 / 68 en(us) BeWa LVU-CD-10 StdPrm 3993633a en-us 2015-08-26.doc 2015-08-26... -
Page 12: Improper Use Or Use Deviating From Intended Use
► media. Any use extending beyond or deviating therefrom shall not be considered intended use. HYDAC Filter Systems GmbH will assume no liability for any damage resulting from such use. The user alone, shall assume any and all associated risk Improper use may result in hazards and/or will damage the unit. -
Page 13: Qualifications Of Personnel / Target Group
Safe handling/use of tools personnel maintenance, Product-specific knowledge decommissioning, Disassembly Disposal Specialist Proper and environmentally- personnel friendly disposal of materials and substances Decontamination of contaminants Knowledge with regard to recycling LVU-CD-10 Page 13 / 68 en(us) BeWa LVU-CD-10 StdPrm 3993633a en-us 2015-08-26.doc 2015-08-26... -
Page 14: Wear Suitable Clothing
Unpacking the unit Prior to delivery, the unit is function and leak-tested in the factory. When unpacking the unit, check it for damage in transit. LVU-CD-10 Page 14 / 68 en(us) BeWa LVU-CD-10 StdPrm 3993633a en-us 2015-08-26.doc 2015-08-26... -
Page 15: Transporting The Unit
Only transport the unit by carrying the frame, or with it standing on its feet. When transporting the unit, never pick it up by its attachment parts or components. LVU-CD-10 Page 15 / 68 en(us) BeWa LVU-CD-10 StdPrm 3993633a en-us 2015-08-26.doc 2015-08-26... -
Page 16: Transporting With The Crane
Transporting the unit Transporting with the crane For transport with a crane, fasten the correct band loops on the frame. LVU-CD-10 Page 16 / 68 en(us) BeWa LVU-CD-10 StdPrm 3993633a en-us 2015-08-26.doc 2015-08-26... -
Page 17: Storing The Unit
Unrestricted, but in any case before the unit is started up again: after a storage period of greater than 2 years, all seals must be replaced. Storage position Only standing. LVU-CD-10 Page 17 / 68 en(us) BeWa LVU-CD-10 StdPrm 3993633a en-us 2015-08-26.doc 2015-08-26... -
Page 18: Decoding The Model Code Label
Item -> Description -> Name plate of filtration unit -> Name plate of electric motor -> Model code; for details, see page 63 LVU-CD-10 Page 18 / 68 en(us) BeWa LVU-CD-10 StdPrm 3993633a en-us 2015-08-26.doc 2015-08-26... - Page 19 -> Empty weight Flow rate -> Flow rate Temp. Fluid -> Permitted fluid temperature range Temp. Amb. -> Permitted ambient temperature range Volume -> Fluid volume in unit LVU-CD-10 Page 19 / 68 en(us) BeWa LVU-CD-10 StdPrm 3993633a en-us 2015-08-26.doc 2015-08-26...
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Page 20: Checking The Scope Of Delivery
The filtration unit comes factory-assembled. Check that the filtration unit is complete before starting up. The following items are supplied: Designation LowViscosity Unit LVU-CD-10, version in accordance with your order, check the name plate on page 18. Operation and Maintenance Instructions (this document) Example: Figure: LVU-CD-10 "Standard"... -
Page 21: Operating Elements / Identifying The Version
Version / Control type For details, see: "Eco" version -> See Operation and Maintenance Instructions for unit with "Eco" control "Standard“ -> "Premium“ -> LVU-CD-10 Page 21 / 68 en(us) BeWa LVU-CD-10 StdPrm 3993633a en-us 2015-08-26.doc 2015-08-26... -
Page 22: Standard" Version
"Standard" version "Standard" version The "Standard" version of the unit features the following components: LVU-CD-10 Page 22 / 68 en(us) BeWa LVU-CD-10 StdPrm 3993633a en-us 2015-08-26.doc 2015-08-26... - Page 23 Motor pump assembly OUTLET Water supply tank, 5 liter Test point Frame Control unit, for details, see page 37 Float switch Collecting pan Inspection glass phase boundary LVU-CD-10 Page 23 / 68 en(us) BeWa LVU-CD-10 StdPrm 3993633a en-us 2015-08-26.doc 2015-08-26...
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Page 24: Premium" Version
"Premium" version "Premium" version The "Premium" version of the unit features the following components: LVU-CD-10 Page 24 / 68 en(us) BeWa LVU-CD-10 StdPrm 3993633a en-us 2015-08-26.doc 2015-08-26... - Page 25 Motor pump assembly OUTLET Water supply tank, 5 liter Test point Frame Control unit, for details, see page 39 Float switch Collecting pan Inspection glass phase boundary LVU-CD-10 Page 25 / 68 en(us) BeWa LVU-CD-10 StdPrm 3993633a en-us 2015-08-26.doc 2015-08-26...
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Page 26: Working Principle Of The Unit
The use of the LowViscosity Unit LVU minimizes contamination to a system and prevents expensive system down time. It also helps to avoid the necessity of early and expensive disposal of diesel fuel. LVU-CD-10 Page 26 / 68 en(us) BeWa LVU-CD-10 StdPrm 3993633a en-us 2015-08-26.doc 2015-08-26... -
Page 27: Filter Element Working Principle
Stage 2 Water separation A hydrophobic barrier layer on the screen tubing increases the size of the water drops which have formed. LVU-CD-10 Page 27 / 68 en(us) BeWa LVU-CD-10 StdPrm 3993633a en-us 2015-08-26.doc 2015-08-26... -
Page 28: Hydraulic Diagram
The unit has the following hydraulic circuit: Item Designation Inlet (IN) Filter and coalescing housing Clogging indicator, visual / electrical Water outlet (DRAIN) Motor pump assembly Outlet (OUT) Water supply tank LVU-CD-10 Page 28 / 68 en(us) BeWa LVU-CD-10 StdPrm 3993633a en-us 2015-08-26.doc 2015-08-26... -
Page 29: Unit Dimensions
Unit dimensions Unit dimensions The unit has the following dimensions, using the "Standard / Premium" version as an example: All dimensions in mm. LVU-CD-10 Page 29 / 68 en(us) BeWa LVU-CD-10 StdPrm 3993633a en-us 2015-08-26.doc 2015-08-26... - Page 30 Unit dimensions Item Designation Inlet (IN) Outlet (OUT) Element removal height Working area for operating and service staff LVU-CD-10 Page 30 / 68 en(us) BeWa LVU-CD-10 StdPrm 3993633a en-us 2015-08-26.doc 2015-08-26...
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Page 31: Unit Setup/Connection
2. Check the connecting lines for leaks. Eliminate any leakages immediately. 3. Check and insert the filter element. See page 49 for details. 4. The unit is ready for the next steps on the following pages. LVU-CD-10 Page 31 / 68 en(us) BeWa LVU-CD-10 StdPrm 3993633a en-us 2015-08-26.doc 2015-08-26... -
Page 32: Notes On Pipes / Hosing
Make sure that no vibrations or stresses are carried over to filtration unit when connecting the piping. Use hoses or expansion joints if necessary. LVU-CD-10 Page 32 / 68 en(us) BeWa LVU-CD-10 StdPrm 3993633a en-us 2015-08-26.doc 2015-08-26... -
Page 33: Connecting The Suction Port (In)
Excess pressure at the pressure port connection The unit will be damaged The pressure on the suction port connection OUT must not be more ► than a maximum of 3 bar. LVU-CD-10 Page 33 / 68 en(us) BeWa LVU-CD-10 StdPrm 3993633a en-us 2015-08-26.doc 2015-08-26... -
Page 34: Checking The Water Connection / Water Reservoir
Match the specifications for the power supply and frequency on the unit with the network specifications. The filtration unit has a thermal motor protection switch to protect it from electrical overload. LVU-CD-10 Page 34 / 68 en(us) BeWa LVU-CD-10 StdPrm 3993633a en-us 2015-08-26.doc 2015-08-26... -
Page 35: Connecting The Remote Control Line
Connect the control line on clamp X3 "Remote Start/Stop", "+" and "4". Use an isolated push-button as an impulse generator. Use the push-button to start the unit from stand-by or to stop the unit during operation. LVU-CD-10 Page 35 / 68 en(us) BeWa LVU-CD-10 StdPrm 3993633a en-us 2015-08-26.doc 2015-08-26... -
Page 36: Preparing A Visual Clogging Indicator - Only For Initial Commissioning
Prepare the visual clogging indicator by cutting off the top of the sealing plug before commissioning. NOTICE Clogging indicator not prepared The visual clogging indicator is not working Cut the top of the sealing plug off before commissioning. ► LVU-CD-10 Page 36 / 68 en(us) BeWa LVU-CD-10 StdPrm 3993633a en-us 2015-08-26.doc 2015-08-26... -
Page 37: Using / Setting / Operating The "Standard" Control Type
Switch the unit on or off at the main switch on the control unit. If the unit is switched off, all components up to the main switch are deenergized. LVU-CD-10 Page 37 / 68 en(us) BeWa LVU-CD-10 StdPrm 3993633a en-us 2015-08-26.doc 2015-08-26... -
Page 38: Reading Status Leds
It is not necessary to correct the setting. If the motor protection switch triggers, proceed as indicated in the chapter "Errors and troubleshooting" on page 54. LVU-CD-10 Page 38 / 68 en(us) BeWa LVU-CD-10 StdPrm 3993633a en-us 2015-08-26.doc 2015-08-26... -
Page 39: Using / Setting / Operating The "Premium" Control Type
Switch the unit on or off at the main switch on the control unit. If the unit is switched off, all components up to the main switch are deenergized. LVU-CD-10 Page 39 / 68 en(us) BeWa LVU-CD-10 StdPrm 3993633a en-us 2015-08-26.doc 2015-08-26... -
Page 40: Reading Status Leds
The motor protection switch has tripped. The fluid is dry. Error message from the coalescing and separation unit The maximum differential pressure on the coalescing and separation element has been reached. LVU-CD-10 Page 40 / 68 en(us) BeWa LVU-CD-10 StdPrm 3993633a en-us 2015-08-26.doc 2015-08-26... -
Page 41: Adjusting The Interval Control
Once in 24 hours operation, time adjustment using time selector switch. Once in 7 days operation, time adjustment using time selector switch. LVU-CD-10 Page 41 / 68 en(us) BeWa LVU-CD-10 StdPrm 3993633a en-us 2015-08-26.doc 2015-08-26... -
Page 42: Adjusting The Time Selector Switch
It is not necessary to correct the setting. If the motor protection switch triggers, proceed as indicated in the chapter “Errors and troubleshooting” on page 54. LVU-CD-10 Page 42 / 68 en(us) BeWa LVU-CD-10 StdPrm 3993633a en-us 2015-08-26.doc 2015-08-26... -
Page 43: Starting Up The Unit
The unit has a clogging indicator (3) that indicates when the contamination retention capacity of the filter element has been reached. Change the filter element at a suction pressure of -0.4 bar at the latest. LVU-CD-10 Page 43 / 68 en(us) BeWa LVU-CD-10 StdPrm 3993633a en-us 2015-08-26.doc 2015-08-26... -
Page 44: Performing Maintenance
Maintenance intervals Adhere to the following maintenance intervals. Perform visual check Checking / emptying water supply tank Checking the pump for leaks Changing the filter element LVU-CD-10 Page 44 / 68 en(us) BeWa LVU-CD-10 StdPrm 3993633a en-us 2015-08-26.doc 2015-08-26... -
Page 45: Perform Visual Check
Performing Maintenance Perform visual check Check the unit for leaks, brittle hoses and cables daily. Replace damaged or brittle parts immediately. LVU-CD-10 Page 45 / 68 en(us) BeWa LVU-CD-10 StdPrm 3993633a en-us 2015-08-26.doc 2015-08-26... -
Page 46: Checking / Emptying Water Supply Tank
Check the fill level of the water supply tank multiple times daily. Empty the water supply tank daily. The separated water can contain some parts of fuel. Dispose of the water-fuel mixture in an environmentally friendly manner. LVU-CD-10 Page 46 / 68 en(us) BeWa LVU-CD-10 StdPrm 3993633a en-us 2015-08-26.doc 2015-08-26... -
Page 47: Checking The Pump For Leaks
Check the pump for leakage through the inspection opening at least every three months. LVU-CD-10 Page 47 / 68 en(us) BeWa LVU-CD-10 StdPrm 3993633a en-us 2015-08-26.doc 2015-08-26... - Page 48 -> proceed to Step 4. to oil or diesel Shut down the unit and contact HYDAC. Screw the cover tightly with the four screws. The test has been successfully completed. LVU-CD-10 Page 48 / 68 en(us) BeWa LVU-CD-10 StdPrm 3993633a en-us 2015-08-26.doc 2015-08-26...
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Page 49: Changing The Filter Element
Performing Maintenance Changing the filter element Proceed as follows to replace the filter element: LVU-CD-10 Page 49 / 68 en(us) BeWa LVU-CD-10 StdPrm 3993633a en-us 2015-08-26.doc 2015-08-26... - Page 50 (wrench size 46). Remove the cover (2.1) and filter element (2.4) by lifting it up out of the filter and coalescing casing. LVU-CD-10 Page 50 / 68 en(us) BeWa LVU-CD-10 StdPrm 3993633a en-us 2015-08-26.doc 2015-08-26...
- Page 51 (2.4) and the O-ring (2.3) in an environmentally correct manner. Clean the cover (2.1) and the inside of the filter and coalescing casing with a lint-free cloth. LVU-CD-10 Page 51 / 68 en(us) BeWa LVU-CD-10 StdPrm 3993633a en-us 2015-08-26.doc 2015-08-26...
- Page 52 10. Tighten the cover (2.1) of the filter and coalescing casing using a fork wrench (size 46) in a clockwise direction with 50 Nm. LVU-CD-10 Page 52 / 68 en(us) BeWa LVU-CD-10 StdPrm 3993633a en-us 2015-08-26.doc 2015-08-26...
- Page 53 Performing Maintenance 11. Tighten the breather screw (2.2) in a clockwise direction. 12. The filter element change is now complete. LVU-CD-10 Page 53 / 68 en(us) BeWa LVU-CD-10 StdPrm 3993633a en-us 2015-08-26.doc 2015-08-26...
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Page 54: Errors And Troubleshooting
LED lights up LED flashing LED flashing Interval control is Check the interval settings. active. Only with control type: Electric motor / "Premium". pump is not running LVU-CD-10 Page 54 / 68 en(us) BeWa LVU-CD-10 StdPrm 3993633a en-us 2015-08-26.doc 2015-08-26... - Page 55 Transport seals are the yellow removed. plastic plugs. The pressure loss Ensure that the pressure at the in the suction line is inlet is within the permitted too great. range. LVU-CD-10 Page 55 / 68 en(us) BeWa LVU-CD-10 StdPrm 3993633a en-us 2015-08-26.doc 2015-08-26...
- Page 56 Contact HYDAC. valve has a malfunction. The water drainage valve jams. The fluid is No remedy required. dewatered. Error message from Contact HYDAC. filter and coalescing casing. blinks LVU-CD-10 Page 56 / 68 en(us) BeWa LVU-CD-10 StdPrm 3993633a en-us 2015-08-26.doc 2015-08-26...
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Page 57: Customer Service
HYDAC SERVICE GMBH Friedrichsthaler Str. 15A, Werk 13 66540 Neunkirchen-Heinitz Germany Telephone: +49 (0) 6897 509 883 Fax: +49 (0) 6897 509 324 E-mail: service@hydac.com LVU-CD-10 Page 57 / 68 en(us) BeWa LVU-CD-10 StdPrm 3993633a en-us 2015-08-26.doc 2015-08-26... -
Page 58: Taking The Unit Out Of Operation
Dispose of the packaging material in an environmentally friendly manner. After dismantling the unit and separating the various materials, dispose of the unit in an environmentally-friendly manner. LVU-CD-10 Page 58 / 68 en(us) BeWa LVU-CD-10 StdPrm 3993633a en-us 2015-08-26.doc 2015-08-26... -
Page 59: Spare Parts
Spare parts Spare parts The following spare parts may be ordered for the unit. Overview of spare parts LVU-CD-10 Page 59 / 68 en(us) BeWa LVU-CD-10 StdPrm 3993633a en-us 2015-08-26.doc 2015-08-26... -
Page 60: Spare Parts List
6092841 Collecting pan float switch Motor/pump assembly 3871268 Filter element, 5 µm N7ON-DC005-CA61H 3871269 Filter element, 10 µm N7ON-DC010-CA61H 3871271 Filter element, 30 µm N7ON-DC030-CA61H *) available on request LVU-CD-10 Page 60 / 68 en(us) BeWa LVU-CD-10 StdPrm 3993633a en-us 2015-08-26.doc 2015-08-26... -
Page 61: Technical Details
Electrical data Power supply See motor type plate Power consumption 370 W Protection class IP 54 Connector cable, length 0.5 m with safety plug LVU-CD-10 Page 61 / 68 en(us) BeWa LVU-CD-10 StdPrm 3993633a en-us 2015-08-26.doc 2015-08-26... - Page 62 HNBR / FKM Permitted ambient temperature 5 … 50 °C range or at least 10 °C below the flash point of the fluid used/deployed. Empty weight ≈ 38 kg LVU-CD-10 Page 62 / 68 en(us) BeWa LVU-CD-10 StdPrm 3993633a en-us 2015-08-26.doc 2015-08-26...
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Page 63: Model Code
= Clogging indicator, visual = Differential pressure switch, electrical (only in connection with Premium control type) Type code = (You always receive the latest type) Additional = without LVU-CD-10 Page 63 / 68 en(us) BeWa LVU-CD-10 StdPrm 3993633a en-us 2015-08-26.doc 2015-08-26... -
Page 64: Ec Declaration Of Conformity
Registry Court: Saarbrücken, HRB 17216 Telephone: +49 (0) 6897 509 1511 Value added tax identification number: DE 815001609 Fax: +49 (0) 6897 509 1394 Tax number : 040/110/50773 E-mail: Huenter.harge@hydac.com LVU-CD-10 Page 64 / 68 en(us) BeWa LVU-CD-10 StdPrm 3993633a en-us 2015-08-26.doc 2015-08-26... -
Page 65: Index
..........18, 20, 32, 34, 55 Filtration..............64 Float switch............. 23, 25 Flow rate............19, 32 Power consumption .........19, 61 Pressure differential..........32 Proper/Designated Use ........11 Protection class ............ 61 LVU-CD-10 Page 65 / 68 en(us) BeWa LVU-CD-10 StdPrm 3993633a en-us 2015-08-26.doc 2015-08-26... - Page 66 ..............7 Serial-no ............... 64 Service ..............57 setting..........37, 38, 39, 42 Signal word............10 signal words............10 Weight ..............19 Spare parts ............. 59, 60 LVU-CD-10 Page 66 / 68 en(us) BeWa LVU-CD-10 StdPrm 3993633a en-us 2015-08-26.doc 2015-08-26...
- Page 68 HYDAC FILTER SYSTEMS GMBH Industriegebiet Postfach 1251 66280 Sulzbach/Saar 66273 Sulzbach/Saar Germany Germany Phone: +49 (0) 6897 509 01 Central Fax: +49 (0) 6897 509 9046 (Technical Department) Fax: +49 (0) 6897 509 577 Sales Department Internet: www.hydac.com Email: filtersystems@hydac.com...
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