Related Manuals for HYDAC FILTER SYSTEMS LVU-CD-10
Summary of Contents for HYDAC FILTER SYSTEMS LVU-CD-10
- Page 1 LVU-CD-10 /-T001 LowViscosity Unit CoalescerDiesel Operating and Maintenance Instructions English (translation of original instructions) Document No.: 4242007...
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Page 2: Imprint
These documents have been created and inspected with the greatest care. However, errors cannot be ruled out completely. LVU-CD-10 /-T001 Page 2 / 56 en(us) BeWa LVU-CD-10 T001 4242007 en-us 2017-05-02.docx 2017-05-02... -
Page 3: Table Of Contents
Notes on pipes/hosing ................29 Connecting the suction port (IN) ..............30 Connecting the pressure connection (OUT) ..........30 Checking the water connection / water reservoir ........31 LVU-CD-10 /-T001 Page 3 / 56 en(us) BeWa LVU-CD-10 T001 4242007 en-us 2017-05-02.docx 2017-05-02... - Page 4 Overview of spare parts ................48 Spare parts list ................... 49 Technical details ..................50 Model code ....................52 EU declaration of conformity ..............53 Index ......................54 LVU-CD-10 /-T001 Page 4 / 56 en(us) BeWa LVU-CD-10 T001 4242007 en-us 2017-05-02.docx 2017-05-02...
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Page 5: Preface
Note that the method described for locating specific information does not release you from your responsibility of carefully reading these instructions prior to starting the unit up for the first time and LVU-CD-10 /-T001 Page 5 / 56 en(us) BeWa LVU-CD-10 T001 4242007 en-us 2017-05-02.docx 2017-05-02... - Page 6 The documentation number with its index enables you to order another copy of the operating and maintenance instructions. The index is incremented every time the manual is revised or changed. LVU-CD-10 /-T001 Page 6 / 56 en(us) BeWa LVU-CD-10 T001 4242007 en-us 2017-05-02.docx 2017-05-02...
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Page 7: Safety Information
Pass all safety information and instructions on to other users. General hazard Danger due to electrical voltage / current Exposed electrical components Danger of electrical shock Danger due to operating pressure LVU-CD-10 /-T001 Page 7 / 56 en(us) BeWa LVU-CD-10 T001 4242007 en-us 2017-05-02.docx 2017-05-02... - Page 8 Safety information Risk of burns due to hot surfaces Flammable Danger from explosive atmosphere Harmful to the environment LVU-CD-10 /-T001 Page 8 / 56 en(us) BeWa LVU-CD-10 T001 4242007 en-us 2017-05-02.docx 2017-05-02...
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Page 9: Signal Words And Their Meaning In The Safety Information And Instructions
Warning instructions listed before an activity are laid out as follows: SIGNAL WORD Type and source of danger HAZARD SYMBOL Consequence of the danger ► Measures to avert danger LVU-CD-10 /-T001 Page 9 / 56 en(us) BeWa LVU-CD-10 T001 4242007 en-us 2017-05-02.docx 2017-05-02... -
Page 10: Proper/Designated Use
50°C at least 10°C below the flash point of the fluid used. DANGER Dry running of the pump Risk of bodily injury due to burns ► Ensure that the pump does not run dry. LVU-CD-10 /-T001 Page 10 / 56 en(us) BeWa LVU-CD-10 T001 4242007 en-us 2017-05-02.docx 2017-05-02... - Page 11 Operation is only permitted at an earthed power supply. • Not to be operated in the open air • Keep the unit away from sources of ignition LVU-CD-10 /-T001 Page 11 / 56 en(us) BeWa LVU-CD-10 T001 4242007 en-us 2017-05-02.docx 2017-05-02...
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Page 12: Improper Use Or Use Deviating From Intended Use
Any use extending beyond this or deviating therefrom shall not be considered intended use. HYDAC Filter Systems GmbH will assume no liability for any damage resulting from such use. The user alone, shall assume any and all associated risk. -
Page 13: Qualifications Of Personnel / Target Group
Safe handling/use of tools personnel Maintenance, Product-specific knowledge Decommissioning, Disassembly Disposal Specialist Proper and environmentally personnel friendly disposal of materials and substances Decontamination of contaminants Knowledge about reuse LVU-CD-10 /-T001 Page 13 / 56 en(us) BeWa LVU-CD-10 T001 4242007 en-us 2017-05-02.docx 2017-05-02... -
Page 14: Wear Suitable Clothing
Unpacking the unit Prior to delivery, the unit is function and leak-tested in the factory. When unpacking the unit, check it for damage in transit. LVU-CD-10 /-T001 Page 14 / 56 en(us) BeWa LVU-CD-10 T001 4242007 en-us 2017-05-02.docx 2017-05-02... -
Page 15: Transporting The Unit
Only transport the unit by carrying the frame, or with it standing on its feet. When transporting the unit, never pick it up by its attachments or components. LVU-CD-10 /-T001 Page 15 / 56 en(us) BeWa LVU-CD-10 T001 4242007 en-us 2017-05-02.docx 2017-05-02... -
Page 16: Transporting With The Crane
Transporting the unit Transporting with the crane For transport with a crane, fasten the correct band loops on the frame. LVU-CD-10 /-T001 Page 16 / 56 en(us) BeWa LVU-CD-10 T001 4242007 en-us 2017-05-02.docx 2017-05-02... -
Page 17: Storing The Unit
Unrestricted, but in any case before the unit is started up again: after a storage period of greater than 2 years, all seals must be replaced. Storage position Only standing. LVU-CD-10 /-T001 Page 17 / 56 en(us) BeWa LVU-CD-10 T001 4242007 en-us 2017-05-02.docx 2017-05-02... -
Page 18: Decoding The Name Plate
Item -> Description -> Name plate of filtration unit -> Name plate of electric motor -> Model code; for details, see page 52 LVU-CD-10 /-T001 Page 18 / 56 en(us) BeWa LVU-CD-10 T001 4242007 en-us 2017-05-02.docx 2017-05-02... - Page 19 -> Empty weight Flow rate -> Flow rate Temp. Fluid -> Permitted fluid temperature range Temp. Amb. -> Permitted ambient temperature range Volume -> Fluid volume in unit LVU-CD-10 /-T001 Page 19 / 56 en(us) BeWa LVU-CD-10 T001 4242007 en-us 2017-05-02.docx 2017-05-02...
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Page 20: Checking The Scope Of Delivery
The filtration unit comes factory-assembled. Check that the filtration unit is complete before starting up. The following items are supplied: Designation LowViscosity Unit LVU-CD-10, version in accordance with your order, check the name plate on page 18. Operation and Maintenance Instructions (this document) Example: Figure: LVU-CD-10 "Standard"... -
Page 21: Identifying Operating Elements
Identifying operating elements Identifying operating elements The unit has the following components: LVU-CD-10 /-T001 Page 21 / 56 en(us) BeWa LVU-CD-10 T001 4242007 en-us 2017-05-02.docx 2017-05-02... - Page 22 Motor pump assembly Outlet Water supply tank, 5 liter Test point Frame Main switch with motor protection switch Float switch Collecting pan Inspection glass phase boundary LVU-CD-10 /-T001 Page 22 / 56 en(us) BeWa LVU-CD-10 T001 4242007 en-us 2017-05-02.docx 2017-05-02...
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Page 23: Working Principle Of The Unit
The use of the LowViscosity Unit LVU minimizes contamination to a system and prevents expensive system downtime. It also helps to avoid the necessity of early and expensive disposal of diesel fuel. LVU-CD-10 /-T001 Page 23 / 56 en(us) BeWa LVU-CD-10 T001 4242007 en-us 2017-05-02.docx 2017-05-02... -
Page 24: Filter Element Working Principle
Stage 2 Water separation A hydrophobic barrier layer on the screen tubing increases the size of the water drops which have formed. LVU-CD-10 /-T001 Page 24 / 56 en(us) BeWa LVU-CD-10 T001 4242007 en-us 2017-05-02.docx 2017-05-02... -
Page 25: Hydraulic Diagram
The unit has the following hydraulic circuit: max. 3 bar Item Designation Inlet (IN) Filter and coalescing housing Clogging indicator, electrical Water drain (DRAIN) Motor pump assembly Outlet (OUT) Water supply tank LVU-CD-10 /-T001 Page 25 / 56 en(us) BeWa LVU-CD-10 T001 4242007 en-us 2017-05-02.docx 2017-05-02... -
Page 26: Unit Dimensions
Unit dimensions Unit dimensions The unit has the following dimensions. All dimensions in mm. LVU-CD-10 /-T001 Page 26 / 56 en(us) BeWa LVU-CD-10 T001 4242007 en-us 2017-05-02.docx 2017-05-02... - Page 27 Unit dimensions Item Designation Inlet (IN) Clogging indicator Water drain Outlet (OUT) Water collecting tank Element removal height Working area for operating and service staff LVU-CD-10 /-T001 Page 27 / 56 en(us) BeWa LVU-CD-10 T001 4242007 en-us 2017-05-02.docx 2017-05-02...
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Page 28: Unit Setup/Connection
3. Check and insert the filter element. For details, see page 39. 4. The unit is ready for the next steps on the following pages. LVU-CD-10 /-T001 Page 28 / 56 en(us) BeWa LVU-CD-10 T001 4242007 en-us 2017-05-02.docx 2017-05-02... -
Page 29: Notes On Pipes/Hosing
Make sure that no vibrations or stress/loading from other machinery and equipment are carried over to filtration unit. Use hoses or expansion joints if necessary. LVU-CD-10 /-T001 Page 29 / 56 en(us) BeWa LVU-CD-10 T001 4242007 en-us 2017-05-02.docx 2017-05-02... -
Page 30: Connecting The Suction Port (In)
Excess pressure at the pressure port connection The unit will be damaged ► The pressure on the suction port OUT must not be more than 3 bar. LVU-CD-10 /-T001 Page 30 / 56 en(us) BeWa LVU-CD-10 T001 4242007 en-us 2017-05-02.docx 2017-05-02... -
Page 31: Checking The Water Connection / Water Reservoir
“Errors and troubleshooting” on page 44. Connecting the clogging indicator / Observing signal Connect the clogging indicator according to the manufacturer's instructions. LVU-CD-10 /-T001 Page 31 / 56 en(us) BeWa LVU-CD-10 T001 4242007 en-us 2017-05-02.docx 2017-05-02... -
Page 32: Clogging Indicators - Monitoring Signal
Connecting the filter and coalescing housing (HDP) Connect the filter and coalescing housing according to the manufacturer's instructions. Details can be found in the corresponding instructions. LVU-CD-10 /-T001 Page 32 / 56 en(us) BeWa LVU-CD-10 T001 4242007 en-us 2017-05-02.docx 2017-05-02... -
Page 33: Monitoring The Signal From The Filter And Coalescing Housing (Hdp)
If there is a failure of the filter or coalescing housing (HDP), then the system must be switched off. Starting up the unit After you have completed the previously mentioned installation activities, switch on the system at the main switch. LVU-CD-10 /-T001 Page 33 / 56 en(us) BeWa LVU-CD-10 T001 4242007 en-us 2017-05-02.docx 2017-05-02... -
Page 34: Performing Maintenance
Maintenance intervals Adhere to the following maintenance intervals. Perform visual check Checking / emptying water supply tank Checking the pump for leaks Changing the filter element LVU-CD-10 /-T001 Page 34 / 56 en(us) BeWa LVU-CD-10 T001 4242007 en-us 2017-05-02.docx 2017-05-02... -
Page 35: Perform Visual Check
Performing maintenance Perform visual check Check the unit for leaks, brittle hoses and cables daily. Replace damaged or brittle parts immediately. LVU-CD-10 /-T001 Page 35 / 56 en(us) BeWa LVU-CD-10 T001 4242007 en-us 2017-05-02.docx 2017-05-02... -
Page 36: Checking / Emptying Water Supply Tank
Check the fill level of the water supply tank multiple times daily. Empty the water supply tank daily. The separated water can contain some parts of fuel. Dispose of the water-fuel mixture in an environmentally friendly manner. LVU-CD-10 /-T001 Page 36 / 56 en(us) BeWa LVU-CD-10 T001 4242007 en-us 2017-05-02.docx 2017-05-02... -
Page 37: Checking The Pump For Leaks
Check the pump for leakage through the inspection opening at least every three months. LVU-CD-10 /-T001 Page 37 / 56 en(us) BeWa LVU-CD-10 T001 4242007 en-us 2017-05-02.docx 2017-05-02... - Page 38 -> proceed to Step 4. to oil or diesel Shut down the unit and contact HYDAC. Screw the cover tightly with the four screws. The test has been successfully completed. LVU-CD-10 /-T001 Page 38 / 56 en(us) BeWa LVU-CD-10 T001 4242007 en-us 2017-05-02.docx 2017-05-02...
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Page 39: Changing The Filter Element
Performing maintenance Changing the filter element Proceed as follows to replace the filter element: LVU-CD-10 /-T001 Page 39 / 56 en(us) BeWa LVU-CD-10 T001 4242007 en-us 2017-05-02.docx 2017-05-02... - Page 40 (wrench size 46). Remove the cover (2.1) and filter element (2.4) by lifting it up out of the filter and coalescing casing. LVU-CD-10 /-T001 Page 40 / 56 en(us) BeWa LVU-CD-10 T001 4242007 en-us 2017-05-02.docx 2017-05-02...
- Page 41 (2.4) and the O-ring (2.3) in an environmentally correct manner. Clean the cover (2.1) and the inside of the filter and coalescing casing with a lint-free cloth. LVU-CD-10 /-T001 Page 41 / 56 en(us) BeWa LVU-CD-10 T001 4242007 en-us 2017-05-02.docx 2017-05-02...
- Page 42 10. Tighten the cover (2.1) of the filter and coalescing housing using a fork wrench (size 46) in a clockwise direction with 50 Nm. LVU-CD-10 /-T001 Page 42 / 56 en(us) BeWa LVU-CD-10 T001 4242007 en-us 2017-05-02.docx 2017-05-02...
- Page 43 Performing maintenance 11. Tighten the breather screw (2.2) in a clockwise direction. 12. The filter element change is now complete. LVU-CD-10 /-T001 Page 43 / 56 en(us) BeWa LVU-CD-10 T001 4242007 en-us 2017-05-02.docx 2017-05-02...
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Page 44: Errors And Troubleshooting
The is no power to Check the supply line to the the electric motor. filtration unit. Replace it if necessary. The electric motor / Contact HYDAC. pump is defective. LVU-CD-10 /-T001 Page 44 / 56 en(us) BeWa LVU-CD-10 T001 4242007 en-us 2017-05-02.docx 2017-05-02... - Page 45 The water drainage Contact HYDAC. valve has a malfunction. The water drainage valve jams. LVU-CD-10 /-T001 Page 45 / 56 en(us) BeWa LVU-CD-10 T001 4242007 en-us 2017-05-02.docx 2017-05-02...
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Page 46: Customer Service / Service
HYDAC SERVICE GMBH Friedrichsthaler Str. 15a, Werk 13 66540 Neunkirchen-Heinitz Germany Phone: +49 6897 509 883 Fax: +49 6897 509 324 E-Mail: service@hydac.com LVU-CD-10 /-T001 Page 46 / 56 en(us) BeWa LVU-CD-10 T001 4242007 en-us 2017-05-02.docx 2017-05-02... -
Page 47: Taking The Unit Out Of Operation
Dispose of the packaging material in an environmentally friendly manner. After dismantling the unit and separating the various materials, dispose of the unit in an environmentally-friendly manner. LVU-CD-10 /-T001 Page 47 / 56 en(us) BeWa LVU-CD-10 T001 4242007 en-us 2017-05-02.docx 2017-05-02... -
Page 48: Spare Parts
Spare parts Spare parts The following spare parts may be ordered for the unit. Overview of spare parts LVU-CD-10 /-T001 Page 48 / 56 en(us) BeWa LVU-CD-10 T001 4242007 en-us 2017-05-02.docx 2017-05-02... -
Page 49: Spare Parts List
6092841 Collecting pan float switch Motor/pump assembly 3871268 Filter element, 5 µm N7ON-DC005-CA61H 3871269 Filter element, 10 µm N7ON-DC010-CA61H 3871271 Filter element, 30 µm N7ON-DC030-CA61H *) Upon request LVU-CD-10 /-T001 Page 49 / 56 en(us) BeWa LVU-CD-10 T001 4242007 en-us 2017-05-02.docx 2017-05-02... -
Page 50: Technical Details
Electrical data Power supply See motor type plate Power consumption 370 W Protection class IP 54 Connector cable, length 5 m with safety plug LVU-CD-10 /-T001 Page 50 / 56 en(us) BeWa LVU-CD-10 T001 4242007 en-us 2017-05-02.docx 2017-05-02... - Page 51 HNBR / FKM Permitted ambient temperature up to 50°C if at least 10°C below the range flash point of the fluid used/deployed. ≈ 28 kg Empty weight LVU-CD-10 /-T001 Page 51 / 56 en(us) BeWa LVU-CD-10 T001 4242007 en-us 2017-05-02.docx 2017-05-02...
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Page 52: Model Code
= Clogging indicator, visual = Differential pressure switch, electrical (only in connection with Premium control type) Type code = (You always receive the latest type) Additional = None LVU-CD-10 /-T001 Page 52 / 56 en(us) BeWa LVU-CD-10 T001 4242007 en-us 2017-05-02.docx 2017-05-02... -
Page 53: Eu Declaration Of Conformity
Court of Registration: Saarbrücken, HRB 17216 Phone: +49 (0) 6897 509 1511 Value added tax identification number: DE 815001609 Fax: +49 (0) 6897 509 1394 Tax number: 040/110/50773 E-Mail: Huenter.harge@hydac.com LVU-CD-10 /-T001 Page 53 / 56 en(us) BeWa LVU-CD-10 T001 4242007 en-us 2017-05-02.docx 2017-05-02... -
Page 54: Index
........18, 20, 29, 31, 32, 44 Pump .............. 50, 52 Filtration ..............53 Float switch............22 Flow rate ............19, 29 Remedy ..............44 repairs ..............23 Gear pump............50, 52 LVU-CD-10 /-T001 Page 54 / 56 en(us) BeWa LVU-CD-10 T001 4242007 en-us 2017-05-02.docx 2017-05-02... - Page 55 9 Spare part ............48, 49 Spare parts ............. 48, 49 Spare parts list ............49 Specialist personnel ..........13 storing ..............17 Weight ..............19 LVU-CD-10 /-T001 Page 55 / 56 en(us) BeWa LVU-CD-10 T001 4242007 en-us 2017-05-02.docx 2017-05-02...
- Page 56 HYDAC FILTER SYSTEMS GMBH Industriegebiet Postfach 1251 66280 Sulzbach/Saar 66273 Sulzbach/Saar Germany Germany Tel: +49 6897 509 01 Central Fax: +49 6897 509 9046 Technology Fax: +49 6897 509 577 Sales Department Internet: www.hydac.com E-mail: filtersystems@hydac.com...
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