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Fire dept GD60 Installation Manual Operating Instructions Warranty

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GD60
Installation Guide
Operating Instructions
Warranty

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Summary of Contents for Fire dept GD60

  • Page 1 GD60 Installation Guide Operating Instructions Warranty...

  • Page 2: Table Of Contents

    During the installation of this appliance, it may be necessary to manually handle heavy components (greater than 25kg). It is the installer’s responsibility to ensure appropriate manual-handling techniques are employed. NOTE: This GD60 appliance is fitted with an Oxyprotector (Oxygen depletion) pilot. Under NO circumstances should this pilot be replaced or removed.

  • Page 3: Step 1: Ensure All Components Are Correct And Undamaged

    Step 1: Unpack and ensure all components are correct and undamaged • Appliance. • Box of firebed mediums. Step 2: Install plinth (if required) • If the appliance is to sit on a plinth, ensure it is capable of supporting a 350kg load. •...

  • Page 4: Burner Removal Process

    Burner Removal Process LPG / Natural Gas GD60 Burner Cover Panels GD60 1200 • Remove the side panels (2 x screws) at each end of the burner. Input 55-65 MJ/h • Remove the front cover panel from under the burner.

  • Page 5: Burner Installation Process

    Burner Installation Process LPG / Natural Gas • Fit the front cover under the front of burner. GD60 1200 • Replace the side panels (2 x screws) at each end of the burner. Input 55-65 MJ/h One gas injector on the...

  • Page 6: Weather Housing

    • The gas supply pipe needs to be run into the weather housing at the centre of the burner, as this is where the copper tube with the gas supply connects to the GD60 burner. • The electrical supply cable will need to be run into the weather housing (must be a minimum of 1.0mm 4- core cable), ensure 1000mm of cable is at the centre of the cavity, as this is where it will connect to the burner.

  • Page 7: Firebox Lining Removal Process

    Firebox Lining Removal Process • In order to install the GD60 appliance, the base firebox lining must be removed to gain access to the base fixing brackets. • NOTE: in some circumstances (eg. the need to reduce overall weight so the appliance can be lifted up stairs), it may be necessary to remove (then replace) all the firebox lining.
  • Page 8 This GD60 is supplied with dark tile lining, steel lining, or ready for the client-supplied firebox lining. Note: Take care when removing the top fixing bracket. The top of the firebox lining will fall forward with the bracket removed. 1. Remove the burner by following the ‘Burner Removal Process’ in this guide.
  • Page 9 Important Safety Note: It may be necessary to manually handle heavy components (greater than 25kg). It is the installer’s responsibility to ensure appropriate manual-handling techniques are employed. • Place the appliance into position and ensure that it complies with the minimum clearances required (100mm for combustibles) to the surrounding enclosure.

  • Page 10: Step 4: Connect And Test Electrical Supply

    After approximately five seconds, the pilot will spark. Because the gas supply is turned off, the pilot will spark for approximately five seconds then automatically switch off. • NOTE: GD60 models have both LOW and HIGH settings. • Switch to HIGH setting. Ensure that a red light appears on the electrical connections block.
  • Page 11 Version: June 2019...

  • Page 12: Step 5: Connect Gas Supply And Commission

    • Connect 3/8 soft copper pipe to main valve. In the unlikely event that the rating plate is not attached, Do Not commission the appliance and contact ‘The • Fire Dept.’ immediately. • Replace the burner (if removed) by following the ‘Burner Installation Process’ in this guide.

  • Page 13: Step 6: Lay The Firebed

    Step 6: Lay the firebed • The GD60 burner has two firebed mediums: white rocks and logs. • Particular care should be taken when placing the firebed mediums into the burner. Failure to place the medium correctly may result in the appliance performing inefficiently.
  • Page 14 How to lay the Firebed – GD60 1200 and 1400 • Switch the appliance on at ‘HIGH’ setting to check how flame looks. The flame will take 10-20 seconds to light fully. • IMPORTANT: The flame effect should look natural and non-uniform, running the entire length of the burner.
  • Page 15 How to lay the Firebed – GD60 1600 • Switch the appliance on at ‘HIGH’ setting to check how flame looks. The flame will take 10-20 seconds to light fully. • IMPORTANT: The flame effect should look natural and non-uniform, running the entire length of the burner.

  • Page 16: Step 7: Show Owner How To Operate Appliance

    Step 7: Show owner how to operate appliance • Following the GD60 Operating Instructions on the next page, show the owner how to switch the appliance on and off, and how to switch between high and low settings. • If the owner is not available, leave this manual by the appliance.

  • Page 17: Operating Instructions

    GD60 OPERATING INSTRUCTIONS This GD60 appliance has been designed to be simple to use. It is controlled by a wall switch, which must be installed by a qualified electrician To start appliance: • Press the on/off switch to the ON position.

  • Page 18: Warranty

    (G) The product contains fire bricks and has not been subjected to the recommended first start-up and run-in procedure. (H) Used in conjunction with any equipment or parts or as part of a system not manufactured or supplied by ‘The Fire Dept.’.

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