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Fire dept GD5 Installation Manual

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GD5
Installation Guide
Operating Instructions
Warranty

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Summary of Contents for Fire dept GD5

  • Page 1 Installation Guide Operating Instructions Warranty...

  • Page 2: Table Of Contents

    Information in this installation guide may be subject to change without notice. Please ensure that you have the current version before beginning installation. If you have any queries, please contact ‘The Fire Dept.’ on 0800 888 550 Version: June 2018...

  • Page 3: Step 1: Ensure All Components Are Correct And Undamaged

    Step 1: Unpack and ensure all components are correct and undamaged  Appliance  Box of firebed mediums  Flue kit Step 2: Install plinth (if required)  If the appliance is to sit on a plinth, ensure it is capable of supporting a 200kg load.

  • Page 4: Glass Removal Process

    Glass removal process • Note: Glass removal is best carried out by two people. • Carefully remove glass, which is held in place by retaining clips along the top of the glass and powerful magnets in each lower corner. • Remove the top retaining clips by undoing the 4mm Allen head cap screws.

  • Page 5: Glass Installation Process

    Glass installation process  Note: Glass installation is best carried out by two people. Check all glass edges and surfaces for damage. Do not install the glass if it is damaged. Check that the insulating material (ladder rope around the outer edge of the glass and around the opening of the fire) is complete and undamaged.

  • Page 6: Burner Tray Removal Process

    Pilot cover  Remove the stainless steel burner end caps (3 x screws on GD5 Burner end caps each cap) at either end of the burner tray. This model has two end cap covers, one at each side of the burner.

  • Page 7: Burner Tray Installation Process

    Non-pilot side Gas Injector Pilot side Gas Injector Cover and end cap installation  Ensure the insulating material is glued to the end cap fixing panel GD5 Pilot ladder rope and runs behind the 3 way pilot, rectifier and sparker probes. This model has ladder rope under the pilot end burner end cap.
  • Page 8  To remove the two air supply cover panels, two 5mm cap screws at each end of each air supply cover panel will need to be removed. Two Air supply cover panels  Each air supply cover panel will need to be removed separately, ...

  • Page 9: Step 4: Install Flue And Connect To Appliance

     Connect the Air supply duct bracket to the flue / wall spigot at the flue penetration to termination.  Run the 100mm Aluminium Semi-Rigid Ducting from the Air supply duct bracket to the 100mm air supply spigot on the top of the fire box. Refer to appropriate Fire Dept product specification for specific fixing requirements.
  • Page 10 1. Slide the casing slip up the outer casing and over the outer casing spigot at the In-Line Fan. 2. Fix the casing slip to the outer casing and the In-Line fan Complete the flue installation .Refer to appropriate Fire Dept product specification for fixing details and specific minimum requirements.
  • Page 11 Air supply duct 100mm Semi-Rigid Duct. 3m or 6m Air supply spigot bracket Air supply spigot Air supply spigot bracket Air supply duct and bracket 100mm air supply spigot Version: June 2018...
  • Page 12 Wall cowl assembly details Step 1: Step 2: Step 3: Step 4: Fix back panel to wall Fix cowl support to back panel Fix cowl to cowl support Fix HOT panel to the cowl. 1. Back panel must be flashed in 1.

  • Page 13: Step 5: Connect And Test Electrical Supply

    The fan will continue to operate. • NOTE: GD5 models have a fan which operates in both LOW and HIGH settings. • Switch to HIGH setting. Ensure that a red light appears on electrical connections block and the fan is operating.
  • Page 14 Earth to body Flame wire (black) Spark wire (red) Fireplace glass - Microswitch wired "normally open" REV. APPD. CHKD. Client: THE FIRE DEPT - STANDARD SERIES DRAWING No. REFERENCE DRAWINGS DATE REVISIONS DATE COPYRIGHT© Project: THIS DRAWING IS THE PROPERTY 0 2018/05/09 J.S.

  • Page 15: Step 6: Connect Gas Supply And Commission

    Leak test all joints. • The GD5 models have a glass failure safety switch, operated by a 3mm pin, at the base of each lower opening. The safety switch turns the appliance off if the glass is not in position. The 3mm pin will need to be held down to complete commissioning.

  • Page 16: Step 7: Lay The Firebed

    Step 7: Lay the firebed  The GD5 has three firebed options: River Rocks, Beach Driftwood & Forest Logs. • Particular care should be taken when placing the chosen firebed mediums into the burner tray. Failure to place the medium correctly may result in the fire performing inefficiently.
  • Page 17 How to lay Vermiculite  In order to access the burner tray, it is necessary to first remove the glass. • Note: glass removal is best carried out by two people. • Follow the ‘Glass removal process’ in this guide. •...
  • Page 18 • Using a small Allen key (or similar), remove any vermiculite that may have fallen into burner slots. • If natural gas is being used, leave burner slots slightly exposed. • If LPG is being used, lightly cover burner slots in a thin layer of vermiculite by adding at back of burner tray and gently sweeping forward.

  • Page 19: How To Lay River Rocks Firebed

    How to lay River Rocks Firebed - GD5 1200 • Lay large rocks first, in these positions.  Lay small rocks next, in these positions. • With glass still removed, switch the appliance on at ‘HIGH’ setting to check how flame looks. The flame will take 10-20 seconds to light fully.
  • Page 20 How to lay River Rocks Firebed - GD5 1400 & 1600  Lay large rocks first, in these positions.  Lay small rocks next, in these positions. • With glass still removed, switch the appliance on at ‘HIGH’ setting to check how flame looks. The flame will take 10-20 seconds to light fully.

  • Page 21: How To Lay Beach Driftwood Firebed

    How to lay Beach Driftwood Firebed - GD5 1200 • Lay logs and large rocks first, in these positions • Lay rocks next, in these positions. • With glass still removed, switch the appliance on at ‘HIGH’ setting to check how flame looks. The flame will take 10-20 seconds to light fully.
  • Page 22 How to lay Beach Driftwood Firebed - GD5 1400 & 1600 • Lay logs and large rocks first, in these positions. • Lay rocks next, in these positions. • With glass still removed, switch the appliance on at ‘HIGH’ setting to check how flame looks. The flame will take 10-20 seconds to light fully.

  • Page 23: How To Lay Forest Logs Firebed

    How to lay Forest Logs Firebed - GD5 1200 • Lay logs and large rocks first, in these positions. • Lay rocks next, in these positions. • on at ‘HIGH’ setting to check how flame looks. The flame will take 10-20...
  • Page 24 How to lay Forest Logs Firebed - GD5 1400 & 1600 • Lay logs and large rocks first, in these positions. • Lay rocks next, in these positions. • With glass still removed, switch the appliance on at ‘HIGH’ setting to check how flame looks. The flame will take 10-20 seconds to light fully.

  • Page 25: Step 8: Show Owner How To Operate Appliance

    Step 8: Show owner how to operate appliance • Following the GD5 Operating Instructions on the next page, show the owner how to switch the fire on and off, and how to switch between high and low settings. • If the owner is not available, leave this manual by the fire.

  • Page 26: Operating Instructions

    GD5 OPERATING INSTRUCTIONS The GD5 appliance has been designed to be simple to use. It is controlled by a wall switch, which must be installed by a qualified electrician To start fire: • Press the on/off switch to the ON position.

  • Page 27: Warranty

    (G) The product contains fire bricks and has not been subjected to the recommended first start-up and run-in procedure. (H) Used in conjunction with any equipment or parts or as part of a system not manufactured or supplied by ‘The Fire Dept.’.

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