Westin 27-1495 Instructions

AUTOMOTIVE PRODUCTS, INC.
MOUNT KIT
EQUIPO DE MONTAJE
JEU DE MONTAGE
27-1495
SURE-GRIP
MOLDED SURE-GRIP
STEP BOARDS OPTIONAL LIGHT
27-6140
BOARDS
27-0020 27-6145
27-0025 27-6540
ITEM QTY
CONTENTS - CONTENIDO - CONTENU
1 2 STEP BOARD (PURCHASED SEPARATELY)
2 6 FRONT/CENTER BRACKET
3 2 REAR BRACKET
4 10 M8-1.25 X 20MM HEX HEAD BOLT
5 16 5/16-18 X .75" SQUARE HEAD BOLT
6 26 5/16" FLAT WASHER
7 10 5/16" LOCK WASHER
8 16 5/16-18 NYLOCK NUT
9 6 1/4-20 X .75" SELF TAPPING SCREW
1 2 ESTRIBOS (SE COMPRAN POR SEPARADO)
2 6 SOPORTE DELANTERAS/CENTRAL
3 2 SOPORTE TRASERAS
4 10 PERNOS CON CABEZA HEXAGONAL DE M8-1.25 X 20MM
5 16 PERNOS CON CABEZA CUADRADA DE 5/16"
6 26 ARANDELAS PLANAS DE 5/16"
7 10 ARANDELAS DE PRESIÓN DE 5/16"
8 16 TUERCAS DE PRESIÓN DE 5/16"
9 6 PERNOS AUTOROSCANTES DE 1/4-20 X ,75"
1 2 MARCHEPIEDS (VENDU SÉPARÉMENT)
2 6 SUPPORT AVANT/CENTRALES
3 2 SUPPORT ARRIERE
4 10 BOULONS A TETE HEXAGONALE M8-1,25 X 20MM
5 16 BOULON A TETE CARREE 5/16 PO
6 26 RONDELLES PLATES 5/16 PO
7 10 RONDELLES A FREIN 5/16PO
8 16 ECROU A FREIN 5/16-18
9 6 VIS AUTO-TARAUDEUSE 1/4-20 X ,75 PO

STEP 1.

Remove contents from box and check for damage. Verify all parts are present. Read instructions completely before beginning. It
is strongly recommended to install the Sure Grip Gap Strip for these vehicle applications.

STEP 2.

Attach front/center mount brackets using 8mm bolts and existing threaded holes on vehicle. Hand tighten. SEE FIGURE 1.

STEP 3.

Mark holes. Remove brackets. Drill holes as shown. SEE FIGURE 1. NOTE: Be sure to use the correct drill bit size. SEE FIGURE 1.
Attach mount brackets as shown. Hand tighten. SEE FIGURES 1, 2 AND 3.

STEP 4.

STEP 5.

Insert square head bolts in step boards as shown (4 in each slot, 8 per board). SEE FIGURES 5 AND 6.
NOTE: For lighted boards, run wiring harness prior to attaching board to brackets (refer to Step 8). SEE FIGURES 5,6 AND 7. Run
longer wire harness on passenger side.
For Sure-Grip Running Boards, slide closure strip as shown. Set lights (if purchased) in appropriate location. Attach to Sure-Grip

STEP 6.

Running Board as shown. SEE FIGURE 4. Drill hole through plastic strip and run wires as shown. SEE FIGURE 7.
Attach board to brackets as shown. Make sure board and brackets are properly aligned and tighten fasteners. Recommended

STEP 7.

torque values are 16 FT.LBS. for 8mm fasteners, 10 FT.LBS. for 5/16" square head fasteners and 7 FT. LBS. for 1/4" fasteners. SEE
FIGURE 8.
NOTE: For lighted version of Molded Step Board, remove plastic cover from each end of under side of board. Proceed to Steps 8-
9.
WARNING: INSTALLING LIGHT HARNESS REQUIRES SPLICING INTO VEHICLES ELECTRICAL SYSTEM. WESTIN RECOMMENDS USING A
PROFESSIONAL FOR THIS INSTALLATION. NOTE: AVOID AREAS OF EXCESSIVE HEAT, VIBRATION, PINCH OR ROTATION WHEN SECURING
HARNESS TO VEHICLE. CAUTION: ALWAYS USE A FUSED(+) POSITIVE SUPPLY SOURCE. UNDERCOAT SEAL FOR HARSH WEATHER.
HINT: Molded Step Boards: For longevity, check rubber seals before installation. Rubber grommets around red and blue wires
INSTRUCTIONS-INSTRUCCIONES-CONSIGNES

APPLICATION:

APLICACIÓN:
APPLICATION : 2002-06 CHEVY TRAILBLAZER EXT / GMC ENVOY XL
KIT
27-6000
1
2002-06 CHEVY TRAILBLAZER EXT / GMC ENVOY XL
2003-06 ISUZU ASCENDER 7 PASSENGER
CHEVY TRAILBLAZER EXT / GMC ENVOY XL
ISUZU ASCENDER 7 ACOMPANANTE MOD.2003-06
2003-06 ISUZU ASCENDER 7 PASSAGER
WO:
MOD. 2002-06
2
TOOLS-HERRAMIENTA -OUTILS
1/2" SOCKET
7/16" SOCKET
RATCHET
TORQUE WRENCH
5/16" DRILL BIT
3/16" DRILL BIT
DADO DE 1/2"
DADO DE 7/16"
MANERAL
LLAVE DE TORQUE
BROCA DE 5/16"
BROCA DE 3/16"
DOUILLE 1/2 PO
DOUILLE 7/16 PO
CLIQUET
ClÉ DE COUPLE
MECHE 5/16 PO
MECHE 3/16 PO
75-0733 REVISION B 6/30/08
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