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Hitachi HIDIC EH-150 Applications Manual

Profibus-dp slave module
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HITACHI PROGRAMMABLE CONTROLLER
PROFIBUS-DP SLAVE MODULE
APPLICATION MANUAL
NJI-33 3 (x)

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  Summary of Contents for Hitachi HIDIC EH-150

  • Page 1 HITACHI PROGRAMMABLE CONTROLLER PROFIBUS-DP SLAVE MODULE APPLICATION MANUAL NJI-33 3 (x)
  • Page 2 Personnel who are to install and operate the equipment should carefully study this manual and any other referred to by it prior to installation and/or operation of the equipment. Hitachi Industrial Equipment Systems Co., Ltd. constantly strives to improve its products, and the equipment and the manual(s) that describe it may be different from those already in your possession.
  • Page 3 Hitachi neither assumes, nor authorizes any other person to assume for Hitachi, any other liability in connection with the sale of this PLC.
  • Page 4 Since Hitachi does not possess full access to data concerning all of the uses and applications of customer’s products, responsibility is assumed by Hitachi neither for customer product design nor for any infringement of patents or rights of others, which may result from Hitachi assistance.
  • Page 5 Safety Precautions Read this manual and related documents thoroughly before installing, operating, performing preventive maintenance or performing inspection, and be sure to use the unit correctly. Use this product after acquiring adequate knowledge of the unit, all safety information, and all cautionary information.
  • Page 6 2. About wiring REQUIRED Always perform grounding (FE terminal). If grounding is not performed, there is a risk of electric shocks and malfunctions. CAUTION Connect power supply that meets rating. If a power supply that does not meet rating is connected, fire may be caused. The wiring operation should be performed by a qualified personnel.
  • Page 7 4. About preventive maintenance DANGER Do not connect the of the battery in reverse. Also, do not charge, disassemble, heat, place in fire, or short circuit the battery. There is a risk of explosion or fire. PROHIBITED Do not disassemble or modify the unit. These actions may result in fire or malfunction.
  • Page 8: Table Of Contents

    Table of contents Chapter 1 INTRODUCTION Before Use ..............................1- 1 Technical features .............................1- 1 Chapter 2 STRUCTURE&SPECIFICATION 2-1 to 2-3 Structure and Parts name ..........................2- 1 Specification ...............................2- 2 Supported EH-150 I/O modules .......................2- 3 Chapter 3 CONFIGURATIONS 3-1 to 3-6 System configurations ..........................3- 1 Start up ................................3- 2 Configuration of the Profibus-DP Master....................3- 3...
  • Page 9: Introduction

    Chapter 1 INTRODUCTION We appreciate that you have selected the EH-150 Profibus-DP Slave Module of the Hitachi programmable logic controller. This application manual describes how to properly operate the EH-150 Profibus-DP Slave Module. Carefully read the manual to familiarize yourself with the procedures respectively of installation , operation, and maintenance and check.
  • Page 10: Structure And Parts Name

    Chapter 2 STRUCTURE and SPECIFICATION Chapter 2 STRUCTURE and SPECIFICATION 2.1 Structure and Parts name Name and function EH-IOCP Model    1 )   L o c k   B u t t o n 2 )   L E D s Weight Approx.160 g Current...
  • Page 11: Specification

    Chapter 2 STRUCTURE and SPECIFICATION 2.2 Specification ITEM SPECIFICATION General Power source Supplied from power Supply Module Operating ambient temperature 0 to 55 degree Storage ambient temperature -10 to 75 degree Operating ambient humidity No condensation 20 to 90 % RH Storage ambient humidity No condensation 10 to 90 % RH Vibration resistance...
  • Page 12: Supported Eh-150 I/O Modules

    Chapter 2 STRUCTURE and SPECIFICATION 2.3 Supported EH-150 I/O modules The EH-IOCP supports the EH-150 I/O module types listed in table 1. Any combinations of supported modules are allowed. However, the total data size (IN + OUT) must not exceed 208 words. Table 2.1 Supported I/O modules Module Name Module Type...
  • Page 13: Chapter 3 Configurations 3-1 To

    Chapter 3 CONFIGURATIONS Chapter 3 CONFIGURATIONS 3.1 System configurations The EH-IOCP is mounted next to the power supply in the expansion base as shown in below. Two modules per CPU 0 to 2 slot of basic unit only(can’t mount other slot) 10 11 12 13 14 15 Basic unit Extension unit...
  • Page 14: Start Up

    Chapter 3 CONFIGURATIONS 3.2 Start up To operation this module normally, the making a setup which is shown in the following figure is necessary. (1) Set the DIP switch. Refer to chapter 3.2.1 . (2) Set the termination switch. Refer to chapter 3.2.2 . (3) Set the node address.
  • Page 15: Configuration Of The Profibus-Dp Master

    Chapter 3 CONFIGURATIONS 3.2.3 Node address The node address of the EH-IOCP has to be set before connecting to the fieldbus. This is done with two rotary switches On the module, this enables address setting from 1-99 in decimal format. The example of the setting is shown in figure 3.2 .
  • Page 16 The latest version of this GSD file can either be downloaded from the webpage http://www.hms.se/fbfiles.htm or received by contacting Hitachi. The user must add the GSD file for the EH-IOCP in the network configuration program device data base as shown in the following example, using HMS System Configurator DP.
  • Page 17 Chapter 3 CONFIGURATIONS 3.3.2 Station address The station address is the node address set by the rotary switched as described in chapter 3.2.2 . Choose [Edit device] in the [Device database] menu , or Double-click on EH-IOCP icon. Set the station address Fig.
  • Page 18 Chapter 3 CONFIGURATIONS 3.3.4 Parameter data During initialisation, the EH-IOCP identifies all installed IO modules. These identities are compared with the parameter data received from the master during parameterisation of the EH-IOCP Profibus-DP slave node. If a mismatch is found in one or more identities, the parameterisation of the node is rejected and the node will not go on- line.
  • Page 19: Chapter 4 Installation And Wiring 4-1 To

    Chapter 4 Installation and Wiring Chapter 4 Installation and Wiring 4.1 Installation of Module EH-IOCP can be installed next to the power supply module. Install and uninstall the module after turn off the base unit power source. 4.2 Loading the Module (1)Installing Hook the claw at the lower section of the module to the hole in the base.
  • Page 20: Wiring

    Chapter 4 Installation and Wiring 4.3 Wiring For information about installation of the Profibus DP fieldbus, please refer to the document : Installation Guideline for PROFIBUS-DP/FMS from PNO, Order No. 2.112. Profibus homepage on the Internet: http://www.profibus.com 4.3.1 Profibus port EH-IOCP has D-sub 9 pin female connector for Profibus port.
  • Page 21 Chapter 4 Installation and Wiring 4.3.2 Cable parameters The bus cable is specified in EN 50170 part 8-2 as ”Cable Type A”, and should comply with the parameters in the table below. Cable Type B, which is also described in EN 50170, is outdated and should no longer be used. Example of cable for Profibus DP: Siemens, Order number: 6XV1830-0EH10 Table 4.2 Cable parameters Parameter...
  • Page 22: Chapter 5 Normal Operation 5-1 To

    Chapter 5 Normal Operation Chapter 5 Normal Operation 5.1 Start-up Sequence When the power is turned on the EH-IOCP will perform an internal hardware check. As a LED test, the STATUS led will flash Green -> Red -> Green -> Red. When the initialization sequence is finished the STATUS LED will be constantly lit green, indicating that it is ready to exchange data.
  • Page 23: Chapter 6 Indications 6-1 To

    Chapter 6 Indications Chapter 6 Indications The EH-IOCP is equipped with four indication LED’s on the front of the module: the EH-IOCP Status LED and three Profibus- DP Status LED’s. Off-line Status On-line Not used Fieldbus Diagnostics 6.1 EH-IOCP Status Color: bicolour (red/green) Table 6.1 Status LED indications Indication...
  • Page 24: Fieldbus Diagnostics

    Chapter 6 Indications 6.2 Fieldbus Diagnostics Color: Red Table 6.3 Fieldbus diagnostics LED indications Indication Description Flashing red - 1 Hz IN and / or OUT length set during initialisation of the module is not equal to the length set during configuration of the network.
  • Page 25: Chapter 7 Daily And Periodic Inspection

    Chapter 7 Daily and Periodic Inspection Chapter 7 Daily and Periodic Inspection In order to use the EH-IOCP functions in the most desirable condition and maintain the system to operate normally, it is essential to conduct daily and periodic inspections. (1) Daily inspection Verify the following items while the system is running.
  • Page 26: Chapter 8 Troubleshooting

    Chapter 8 Troubleshooting Chapter 8 Troubleshooting Trouble Possible cause Action A slave does not get on-line even if the Node address in configurator does not Check the node address on the slave. slave is configured in the master. match the actual node address. A slave does not react on a command Wrong offset address is used in the PLC Check the input and output offset...
  • Page 27: Appendix 1 Before Using High Function Module A1-1 To A1-2

    Appendix 1 Before using high function module Appendix 1 Before using high function module A1.1 For using the EH-CU The partial operation is different on the case of using on the side of EH-CPU and the case of using on the side of EH- IOCP.
  • Page 28: A1.2 For Using The Eh-Pos

    Appendix 1 Before using high function module A1.2 For using the EH-POS The partial operation is different on the case of using on the side of EH-CPU and the case of using on the side of EH- IOCP. When using EH-POS, always take care of the following attention item. REQUIRED When using EH-POS on the side of EH-IOCP, always use the output of EH-YR12 for "servo-on"...