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PBGII PACKAGED GAS BURNER
These instructions are intended for use only by experienced, qualified combustion start-up
personnel. Adjustment of this equipment and its components by unqualified personnel can result
in fire, explosion, severe personal injury, or even death.
TABLE OF CONTENTS
Subject
A. General Information...................................................................
B. Receiving and Inspection............................................................
C. Capacities................................................................................
D. Dimensions..............................................................................
E. Installation...............................................................................
F. Electrical Power Supply..............................................................
G. Fuel Gas Supply.......................................................................
H. Initial Setup..............................................................................
I. Ignition....................................................................................
J. Operation................................................................................
K. Flame Monitoring......................................................................
L. Maintenance............................................................................
M. Recommended Spare Parts.........................................................
These instructions are intended to serve as guidelines covering the installation, operation, and maintenance of Hauck equipment. While
every attempt has been made to ensure completeness, unforeseen or unspecified applications, details, and variations may preclude
covering every possible contingency. WARNING: TO PREVENT THE POSSIBILITY OF SERIOUS BODILY INJURY, DO NOT USE OR
OPERATE ANY EQUIPMENT OR COMPONENT WITH ANY PARTS REMOVED OR ANY PARTS NOT APPROVED BY THE
MANUFACTURER. Should further information be required or desired or should particular problems arise which are not covered
sufficiently for the purchaser's purpose, contact Hauck Mfg. Co.
HAUCK MANUFACTURING CO.,
3/14
WARNING
100 North Harris Street Cleona, PA 17042 717-272-3051
www.hauckburner.com
INSTRUCTIONS
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Fax: 717-273-9882
PBGII-9
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Summary of Contents for Hauck PBGII Series
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Page 1: Table Of Contents
L. Maintenance…………………………………………………………………. M. Recommended Spare Parts………………………………………………... These instructions are intended to serve as guidelines covering the installation, operation, and maintenance of Hauck equipment. While every attempt has been made to ensure completeness, unforeseen or unspecified applications, details, and variations may preclude covering every possible contingency. -
Page 2: General Information
Annual review and upgrading of safety equipment is recommended. A. GENERAL INFORMATION The Hauck PBGII Packaged Gas Burners are designed for applications where it is desirable to have all of the necessary components for a high turndown combustion system contained in one compact and easy-to-use assembly. -
Page 3: Capacities
Page 3 PBGII-9 C. BURNER CAPACITY TABLES PBG BURNER BURNER MODEL SPECIFICATIONS 1000 2000 3000 5000 1,030 2,040 3,000 5,040 (BTUx10 /hr) Capacity (kW) 1,333 (scfh) 3,170 5,350 7,790 10,680 21,100 31,120 52,200 Air Capacity 1,398 /hr) (in.w.c.) Body Air Pressure (mbar) 12.9 14.7... -
Page 4: Dimensions
See appropriate section PBGII-3 through PBGII-3.6 Dimension sheet for detailed dimensional information. E. INSTALLATION 1. The Hauck PBGII burner can fire in any position. Therefore, it can be installed to fire through side-walls, roofs or the bottoms of ovens, dryers, or furnaces. Note that Kromschroder Valvario components may not be installed with the solenoid actuator facing down. -
Page 5: Electrical Power Supply
A rain hood or other suitable protection is recommended for burners installed in areas of direct rain or snow exposure. 7. If the Hauck PBG burner is to be operated within an enclosed area, verify that an adequate fresh air supply is available to supply combustion air to the burner. -
Page 6: Fuel Gas Supply
NFPA manifold contains all features required for burner capacity as well as single and multiple burner installations. The Hauck PBGII Burners are designed to operate with a regulated gas supply pressure to the inlet of the burner manifold. Due to burner manifold options and differences between the sizes of burners, the gas pressure requirements for the burner may vary, but a nominal pressure of 1- 3 PSI is suggested. - Page 7 Operationally, the actuator must control the valve in the same manner, and be able to provide the same ignition point. Either 4-20mA control or an adjustable shaft is required. NOTE The use of a third-party actuator without a Hauck BCS may require additional electronic components to be installed and wired by the customer.
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Page 8: Ignition
Page 8 PBGII-9 I. IGNITION Each PBGII comes equipped with a spark igniter. Since PBGII burners are preset, no adjustment to the igniter should be necessary upon initial light-off. However, if ignition problems occur or a new igniter is installed, follow the procedure in Figure 3 to replace and adjust the igniter. -
Page 9: Maintenance
L. MAINTENANCE The Hauck PBGII Packaged Burner has no moving parts requiring lubrication. However, preventative maintenance can eliminate costly down time. Periodic maintenance should include the following: 1. - Page 10 Page 10 PBGII-9 L. MAINTENANCE (Continued) BLOWER MOTOR REPLACEMENT WARNING Local and national codes and standards should be strictly adhered to. Exposure to energy sources including potential electrical, kinetic rotating mass and combustible fuels will be encountered during this procedure outlined below. Applicable Lock Out/Tag Procedures should be followed to prevent fire, explosion, property damage, severe personal injury, or even death.
- Page 11 Page 11 PBGII-9 IMPORTANT When replacing the blower motor, it is important to note that the PBGII 300-1000 size burners are designed for and should be equipped with either: Single Phase Motor = 1/3HP-T-3600RPM, 110-220V/1ph/60Hz, frame-56C , or Three Phase Motor = 1/3HP-T-3600RPM, 230-460V/3ph/60Hz, frame-56C Replacement motor must meet these specifications to insure proper functionality of the system.
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Page 12: Recommended Spare Parts
Page 12 PBGII-9 11. Prior to restarting the burner system refer to the following sections: Section H – Initial Setup, Section I – Ignition, Section J – Operation, Section L – Maintenance. Figure 4. Blower Assembly M. RECOMMENDED SPARE PARTS ITEM DESCRIPTION QTY.
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