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These instructions are intended for use only by experienced, qualified
combustion start-up personnel. Adjustment of this equipment and its
components by unqualified personnel can result in fire, explosion, severe
personal injury, or even death.
TABLE OF CONTENTS
Subject
General Information ................................................................................
Receiving and Inspection ..........................................................................
Capacities ............................................................................................
Dimensions ...........................................................................................
Installation ............................................................................................
Ignition.................................................................................................
Operation..............................................................................................
Shutoff Valve Leak Testing.......................................................................
I.
Maintenance..........................................................................................
These instructions are intended to serve as guidelines covering the installation, operation, and maintenance of Hauck equipment. While
every attempt has been made to ensure completeness, unforeseen or unspecified applications, details, and variations may preclude
covering every possible contingency. WARNING: TO PREVENT THE POSSIBILITY OF SERIOUS BODILY INJURY, DO NOT USE OR
OPERATE ANY EQUIPMENT OR COMPONENT WITH ANY PARTS REMOVED OR ANY PARTS NOT APPROVED BY THE
MANUFACTURER. Should further information be required or desired or should particular problems arise which are not covered
sufficiently for the purchaser's purpose, contact Hauck Mfg. Co.
HAUCK MANUFACTURING CO.,
9/12
IPG GAS PILOT BURNERS
WARNING
P.O. Box 90 Lebanon, PA 17042-0090 717-272-3051
www.hauckburner.com
INSTRUCTIONS
Fax: 717-273-9882
Page
2
2
3
6
6
6
9
9
9
IPG-9
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Summary of Contents for Hauck IPG Series
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Page 1: Table Of Contents
Shutoff Valve Leak Testing…………………………………………………………….. Maintenance……………………………………………………………………………… These instructions are intended to serve as guidelines covering the installation, operation, and maintenance of Hauck equipment. While every attempt has been made to ensure completeness, unforeseen or unspecified applications, details, and variations may preclude covering every possible contingency. -
Page 2: General Information
Annual review and upgrading of safety equipment is recommended. A. GENERAL INFORMATION The Hauck Series IPG Gas Pilot provides a means of lighting the flame of Hauck burners and many other industrial gas or oil burners. IPG pilots are engineered for exceptional flame stability and long life, even under the most severe and adverse operating conditions. -
Page 3: Capacities
Fuel flow to the pilot to be ambient temperature with a minimum supply pressure of 13.9 in.w.c., or 34.5 mbar, up to a maximum supply pressure of 28 in.w.c., or 70 mbar. Pilot is suitable for use on gaseous fuels other than Natural Gas, consult Hauck. Table 1. IPG_411 Pilot... - Page 4 Fuel flow to the pilot to be ambient temperature with a minimum supply pressure of 13.9 in.w.c., or 34.5 mbar, up to a maximum supply pressure of 28 in.w.c., or 70 mbar. Pilot is suitable for use on gaseous fuels other than Natural Gas, consult Hauck. Table 2. IPG_412 Pilot...
- Page 5 Fuel flow to the pilot to be ambient temperature with a minimum supply pressure of 13.9 in.w.c., or 34.5 mbar, up to a maximum supply pressure of 28 in.w.c., or 70 mbar. Pilot is suitable for use on gaseous fuels other than Natural Gas, consult Hauck. Table 3. IPG_413 Pilot...
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Page 6: Dimensions
Page 6 IPG-9 D. DIMENSIONS See appropriate Dimension sheet for detailed dimensional information. E. INSTALLATION 1. Ensure that all components of the factory assembled pilot are present and properly connected. The pilot unit consists of a low pressure gas regulator, air ball valve, gas ball valve, gas mixer, pilot nozzle assembly, union (threaded pilots only), and flexible pipe nipple. - Page 7 Page 7 IPG-9 F. IGNITION Continued) S4241 (NOT TO SCALE) Figure 1. Spark Gap Setting and Electrode Positioning NOTE Ensure pilots are properly grounded to prevent equipment damage or personal injury. Exercise care to avoid over-tightening the spark plug holding nut as this may crack the ceramic insulator of the plug.
- Page 8 Page 8 IPG-9 7. Open the gas ball valve fully. This ball valve should be open fully at all times when the pilot is burning. 8. The set screw on the air/gas mixer (Figure 2) is used to control the air/fuel ratio of the IPG pilot.
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Page 9: Operation
Page 9 IPG-9 G. OPERATION When properly adjusted, the pilot should produce a sharp, short, blue flame. If adjustment is necessary, refer to the Ignition section. H. SHUTOFF VALVE LEAK TESTING Both safety shutoff valves in the gas pilot manifold must be leak tested by qualified personnel as recommended by NFPA 86. - Page 10 Page 10 IPG-9 This page left intentionally blank. HAUCK MANUFACTURING CO., P.O. Box 90 Lebanon, PA 17042-0090 717-272-3051 www.hauckburner.com Fax: 717-273-9882...
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