Table of Contents
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BBG BETA BURNER GAS SERIES
These instructions are intended for use only by experienced, qualified
combustion start-up personnel. Adjustment of this equipment and its
components by unqualified personnel can result in fire, explosion, severe
personal injury, or even death.
TABLE OF CONTENTS
Subject
General Information ................................................................................
Receiving and Inspection ..........................................................................
C.
Capacities ............................................................................................
Dimensions ...........................................................................................
Installation ............................................................................................
Ignition..................................................................................................
Initial Set-Up..........................................................................................
Operation..............................................................................................
I.
Maintenance..........................................................................................
Recommended Spare Parts......................................................................
Attachments: IPG-9
These instructions are intended to serve as guidelines covering the installation, operation, and maintenance of Hauck equipment. While
every attempt has been made to ensure completeness, unforeseen or unspecified applications, details, and variations may preclude
covering every possible contingency. WARNING: TO PREVENT THE POSSIBILITY OF SERIOUS BODILY INJURY, DO NOT USE OR
OPERATE ANY EQUIPMENT OR COMPONENT WITH ANY PARTS REMOVED OR ANY PARTS NOT APPROVED BY THE
MANUFACTURER. Should further information be required or desired or should particular problems arise which are not covered
sufficiently for the purchaser's purpose, contact Hauck Mfg. Co.
HAUCK MANUFACTURING CO.,
1/14
ZMI Ionization Pilot
100 North Harris Street Cleona, PA 17042 717-272-3051
www.hauckburner.com
WARNING
Fax: 717-273-9882
INSTRUCTIONS
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BBG-9
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Table of Contents
Related Manuals for Hauck BBG**04 Series
Summary of Contents for Hauck BBG**04 Series
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Page 1: Table Of Contents
Attachments: IPG-9 ZMI Ionization Pilot These instructions are intended to serve as guidelines covering the installation, operation, and maintenance of Hauck equipment. While every attempt has been made to ensure completeness, unforeseen or unspecified applications, details, and variations may preclude covering every possible contingency. -
Page 2: General Information
WARNING This equipment is potentially dangerous with the possibility of serious personal injury and property damage. Hauck Manufacturing Company recommends the use of flame supervisory equipment and fuel safety shutoff valves. Furthermore, Hauck urges rigid adherence to National Fire Protection Association (NFPA) standards and insurance underwriter’s requirements. - Page 3 Gas inlet pressure given for reference only and should not be used for measuring fuel flow to the burner. Flame lengths measured from end of the combustion tile. Burner is suitable for use on gaseous fuels other than Natural Gas and with combustion air other than ambient temperature, consult Hauck. Table 1. Burner Capacities...
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Page 4: Dimensions
UV scanner port and blocking the lens. Hauck BBG burners must be mounted on properly braced, rigid furnace structures capable of supporting the burner and tile weight (see Table 2). Approx. - Page 5 ‘tile’ discharge as shown in Figure 4. Use high quality refractory materials with a sufficient temperature rating for the intended application. 9. Hauck recommends refractory brick anchors or high temperature alloy anchors to secure the burner refractory mass to the furnace shell.
- Page 6 Page 6 BBG-9 W7324 (NOT TO SCALE) Figure 1. Burner Installation With Refractory Tile W7783 (NOT TO SCALE) Figure 2. Burner Installation With Alloy Tile...
- Page 7 Page 7 BBG-9 X4195 (NOT TO SCALE) Figure 3. Customer Supplied Refractory Port X8427 (NOT TO SCALE) Figure 4. Custom Installation For Thick Wall or Angle...
- Page 8 All piping must be properly supported and aligned to avoid stresses on the burner and associated equipment. Hauck recommends that flexible connections be used on all air and fuel lines to isolate the burner from piping movement due to expansion, contraction, and vibration.
- Page 9 Secure the pipe plugs (or caps) in the unused port connections. Install a thin coat of high temperature cement (Hauck recommends Resco Adamant or equivalent) over the original ports from the inside of the burner to contain the ceramic fiber insulation.
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Page 10: Ignition
BBG burners are available with an IPG of ZMI gas pilot igniter or an air-cooled spark igniter. If using a Hauck IPG spark Ignited gas pilot or ZMI pilot see attached instructions for detailed operating instructions. Otherwise, see pilot vendor literature. For either igniter, a 5000/6000 volt standard coil type ignition transformer or a half-wave "spark blind"... - Page 11 Page 11 BBG-9 3. Ensure that the spark wire gap in the pilot is 3/32" (2.4mm). If the gap must be adjusted, carefully remove the pilot internals and bend the spark wire as required. Reinsert the pilot internals and check the gap. 4.
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Page 12: Initial Setup
Page 12 BBG-9 For Air-Cooled Direct Spark Ignited Burners (BBG_204 through _212): 1. Constant ambient air at a pressure ranging from 13.9 – 27.7"wc (34.5 – 68.9 mbar) must be available at the inlet to the air-cooled direct spark igniter to allow proper cooling when the burner is firing. - Page 13 0.3"wc (0.7 mbar) to a maximum of 27"wc (69 mbar) static pressure at the provided burner test points. Hauck recommends that the combustion air setting remain at minimum until the burner has been ignited (refer to the appropriate capacity sheet for burner air flow at low fire conditions).
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Page 14: Operation
Page 14 BBG-9 For Gas Pilot Ignition: c. Ensure that the pilot automatic safety solenoid valves and the pilot manual gas valve are closed. d. Energize the igniter transformer. e. Open the pilot gas automatic safety shutoff solenoid valves and the pilot manual gas valve. - Page 15 Remove the old refractory baffle and replace with the new part, making sure it seats against the step in the refractory ring.Coat the edge surface between the refractory baffle and the refractory ring to ensure that air does not penetrate the joint. Hauck recommends a high temperature sealant such as Fiberfrax QF-150 or equivalent.
- Page 16 For all models: (1) Coat outer edges of new baffle with 1/8" (3mm) thick layer of high temperature coating cement (Hauck recommends Fiberfrax QF-150 or equivalent). (2) Replace the existing gasket (if undamaged). (3) Carefully replace entire assembly, making sure baffle is centered in burner and has seated against refractory step.
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Page 17: Recommended Spare Parts
Page 17 BBG-9 Replacement of Burner Tile Tiles should be checked for coke/residue build-up or damage. If this cannot be done from inside the furnace, it will be necessary to gain access to the tile by removing the burner backplate assembly as described in step 2. - Page 28 Safety 03250560 Edition 12.11 Please read and keep in a safe place www.docuthek.com Please read through these instructions Operating instructions carefully before installing or operating. Following the Ionization pilot burners installation, pass the instructions on to the opera- ZAI, ZMI, ZKIH tor.
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Page 29: Checking The Usage
Checking the usage Type code Intended use Ionization pilot burner with forced air Ionization-controlled pilot burners for safely igniting supply and one electrode gas burners. The capacity of the pilot burner should 16 – 25 Burner size be 2 to 5% of that of the main burner. T-product Can also be used as independently operated burners. -
Page 30: Setting The Gas Type
ZKIH Setting the gas type Type code ZKIH Ionization pilot burner with forced air ▷ Pilot burners ZAI are set for natural gas on de- ▷ supply livery. 150 – 1000 Burner tube length ▷ If the pilot burner is to be used with a different ▷... -
Page 31: Installation
Installation DANGER Risk of explosion! Ensure the connection is gas- tight. ▷ Install the pilot burner so that reliable ignition of ▷ the main burner is guaranteed. ▷ Attach the pilot burner securely. ▷ ▷ We recommend that a filter be installed in the ▷... -
Page 32: Wiring
Remove the transport safety device. Size Burner G½" G1" ZMI..T ½" NPT 1" NPT 4 Connect the pilot gas line with Rp ¼ and the air line with Rp ½. ▷ For connecting pilot gas and air lines with NPT ▷ thread, order the adapter set –... -
Page 33: Tightness Test
Tightness test ▷ Flame control with single-electrode operation. ▷ DANGER Risk of explosion and poisoning! To ensure that there is no danger resulting from a leak, check the gas connections on the burner for leaks immediately after the burner has been put into operation. 4 Route the PE wire directly to the automatic burner control unit. -
Page 34: Commissioning
Commissioning 5 Set the pressure regulators for the gas and air supply pressures to the maximum admissible DANGER values, whereby the gas and air supply pressures Risk of explosion! Please observe the appropriate should be identical. precautions when igniting the burners. Adjust the burn- Risk of poisoning! Open the gas and air supply er pressures for... -
Page 35: Maintenance
Maintenance ▷ We recommend an annual function check. ▷ DANGER Electric shocks can be fatal! Before working on possible live components, ensure the unit is disconnected from the power supply. For correct positioning, slide When slid- Risk of burning! Dismantled burner components in the electrodes until the ing in the can be hot due to outflowing flue gases. - Page 36 Align the ignition electrode 1 and the ionization electrode 2. Burner Burner ZMI 16B 25 mm ZMI 25B 35 mm Adjust the spacing of the ZMI 16D 21 mm ZMI 25D 20 mm electrode tips. ZMI 16G 25 mm ZMI 25G 35 mm ZKIH 6 Undo the housing cover screws, remove seal and housing cover.
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Page 37: Accessories
Adapter set Accessories ▷ For connecting the pilot burner ZKIH to pilot ▷ Protective tube set gas and air lines. Comprising one adapter with ▷ For ZAI, heat-resistant. ▷ 1/4-18 NPT internal thread and one adapter with 1/2-14 NPT internal thread. 35437010 74923430 Gas restrictor orifice... -
Page 38: Technical Data
ZKIH Technical data Capacity: approx. 2 to 5 kW. Gas types: natural gas, LPG (gaseous) and coke Capacity: approx. 1.8 – 3 kW. oven gas. Gas types: natural gas, LPG (gaseous) and coke Gas inlet pressure: 5 to approx. 50 mbar (2 to oven gas. -
Page 39: Declaration Of Incorporation
Declaration of Incorporation pursuant to 2006/42/EC, Annex II, No. 1B The products “Burners for gas ZAI, ZMI and ZKIH” are partly completed machines pursuant to Article 2g which are designed exclusively for installation in or assembly with another machine or other equipment. The following essential health and safety requirements pursuant to Annex I of this Directive have been ap- plied and satisfied:...
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