Johnson Controls G76 Series Installation Sheets Manual page 12

Modifying
Existing Ignition
Cable
12 G—G76x Direct Spark Ignition Controls Technical Bulletin
All spark ignition controls have a spark transformer connected to a high
voltage cable. There are three types of connection for the high voltage
cable: Spike, Rajah, and 6.35 mm (1/4 in.) male spade (see Figure 5).
The replacement G76x has a Spike transformer. When replacing a control
that has a Rajah or male spade connection, the crimp-on connector must be
cut off.
1. Slide the rubber boot up the cable.
2. Cut the lead just above the connector (see Figure 6). Make a straight
cut perpendicular to the cable.
3. Center the exposed wire on the end of the lead over the spike in the
spark transformer and push the wire lead down firmly over the spike
(see Figure 7).
4. Ensure the lead is inserted all the way into the spark transformer.
Slide the boot back down the cable and over the spark transformer.
Spike Connection
Figure 5: High Voltage Cable Connectors
High Voltage Cable
Figure 6: High Voltage Cable with Crimp-On Connector
Spike must be in
Figure 7: Spark Transformer Connection
Rajah Connection
Insulating Boot
Cut off connector here.
High Voltage Cable
contact with the
center wires.
6.35 mm (1/4 in.)
Male Spade
Crimp-on
Connector